MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

EXTERIOR – Front Bumper <EVOLUTION-IV>51-3
DISASSEMBLY AND REASSEMBLY
12
3
4
5
67 8
910
11
1213
14 15
1617 6 5
7
4
Disassembly steps

Front air dam (Refer to P.51-7.)

Brake duct (Refer to P.51-7.)
1. License plate bracket
2. mark
3. Bumper center stay
4. Bumper center stay
<vehicles without fog lamps>
5. Bumper net (side)
6. Fog lamp cover
<vehicles without fog lamps>
7. Fog lamp8. Bumper bolt plate
A9. Clip
10. Bumper upper reinforcement
11. Grille net
12. Bumper lower reinforcement
13. Bumper reinforcement
14. Bumper center net
15. Water spray hose assembly
16. Water spray nozzle
17. Bumper face
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
Pin
Clip
MB990784
MB990784

EXTERIOR – Front Bumper <EVOLUTION-V>51-4
FRONT BUMPER <EVOLUTION-V>
REMOVAL AND INSTALLATION
Front bumper assembly

EXTERIOR – Front Bumper <EVOLUTION-V>51-5
DISASSEMBLY AND REASSEMBLY
13
4 6
7 2
910
1112
1314
15
16
17
Unit: Nm {kgf
m}
2.5 {0.25}
2.5 {0.25}
9
86
5
4 4
18
Disassembly steps

Front air dam (Refer to P.51-9.)

Brake duct (Refer to P.51-9.)
1. License plate bracket
2. mark
3. Bumper center stay
4. Bumper center stay
<vehicles without fog lamps>
5. Air guide panel (on driver’s seat
side)
6. Bumper net (side)
7. Fog lamp plate
<vehicles without fog lamps>
8. Fog lamp cover
<vehicles without fog lamps>9. Fog lamp
10. Bumper bolt plate
A11. Clip
12. Bumper upper reinforcement
assembly
13. Bumper lower reinforcement
14. Bumper reinforcement
15. Bumper center net
16. Water spray hose assembly
17. Water spray nozzle
18. Bumper face

EXTERIOR – Front Bumper <EVOLUTION-V> / Rear Bumper <EVOLUTION-V>51-6
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
REAR BUMPER <EVOLUTION-V>
REMOVAL AND INSTALLATION
1
2
Rear bumper removal
1. Rear end crossbar
2. Rear bumper assembly
Pin
Clip
MB990784
MB990784

EXTERIOR – Aero Parts <EVOLUTION-IV>51-7
AERO PARTS <EVOLUTION-IV>
REMOVAL AND INSTALLATION
1 23
45 6
Insert bolt mounting locations
Double-sided adhesive tape:
SUMITOMO 3M 4211 or equivalent (width: 5 mm)
Primer: SUMITOMO 3M C100 or equivalent
3
2
5
6 25
4
Front air dam removal steps
1. Front air dam center
2. Front air dam
3. Brake duct
Side air dam removal
AA4. Side air damRear air dam removal steps
5. Rear air dam
6. Rear air dam center
NOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Aero Parts <EVOLUTION-IV>51-8
7
8
Rear spoiler removal steps
7. Rear spoiler
8. High-mount stop lamp

EXTERIOR – Aero Parts <EVOLUTION-V>51-9
AERO PARTS <EVOLUTION-V>
REMOVAL AND INSTALLATION
1
23
4
Insert bolt mounting locations
Double-sided adhesive tape: SUMITOMO 3M 4211 or equivalent (thickness: 1.2 mm)
Primer: SUMITOMO 3M 8107 PP parts primer4 1
Front air dam removal steps
1. Brake duct
AA2. Front air damSide air dam removal
AA4. Side air dam
Rear air dam removal steps
3. Rear air dam

EXTERIOR – Aero Parts <EVOLUTION-V>51-10
5
67
Unit: Nm {kgf
m}
5 {0.5}
Double-sided adhesive tape:
Commercially available product (thickness: 2.0 mm)
5 {0.5}
Rear spoiler removal steps
AA5. Rear spoiler
6. High-mount stop lamp undercover
7. High-mount stop lampNOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Rear Fender Garnish <EVOLUTION-V>51-11
REAR FENDER GARNISH <EVOLUTION-V>
REMOVAL AND INSTALLATION
1
23
45
6
NOTE
The parts marked with are plastic clips.
Double-sided adhesive tape: SUMITOMO 3M 4213 or equivalent (thickness: 0.8 mm)
Primer: SUMITOMO 3M 8107 PP parts primer
Section A-A, B-B6
4
4, 63
Rear door garnish removal steps
1. Clip
AA2. Rear door garnish assembly
3. Protector
4. Rear door garnishQuarter garnish removal steps
AA5. Quarter garnish assembly
3. Protector
6. Quarter garnish
NOTE
The same service points as those for aero parts apply for
removal and installation.

EXTERIOR – Water Spray <EVOLUTION-IV>51-12
WATER SPRAY <EVOLUTION-IV>
REMOVAL AND INSTALLATION
1 2
3 4
5
6
6
1. Water spray switch
Removal steps

Front bumper (Refer to P.51-3.)
2. Washer tank3. Washer motor
4. Water spray motor
5. Water spray hose
6. Water spray nozzle
INSPECTION
WATER SPRAY SWITCH CONTINUITY CHECK
Switch positionTerminal No.
12
ON
OFF