wheel MITSUBISHI LANCER EVOLUTION IV 1998 Repair Manual

ABS – Troubleshooting35B-16
Terminal
No.Normally Check requirement Check item
44Wheel speed (RR) outputVehicle stationary1 V or less
Moving forward slowly0 – 5 V
48Valve relay monitor inputIgnition switch: ON (after initial check)Battery voltage
49Motor relay monitor outputIgnition switch:
ON
When motor is energized0 V
ONWhen motor is deenergizedBattery voltage
50ABS warning lamp outputIgnition switch:
ON
When lamp is offBattery voltage
ONWhen lamp is on0 V
51Solenoid valve IN (RL) outputIgnition switch: ON (after initial check)Battery voltage
52Solenoid valve IN (FR) outputIgnition switch: ON (after initial check)Battery voltage
5-2 LISTING OF RESISTANCE AND CONTINUITY ACROSS CONNECTOR TERMINALS ON
HARNESS SIDE
(1) Measure the resistance and check for continuity with the ignition switch in the ”OFF” position and
ABS-ECU connector disconnected.
(2) Measure the resistance and check for continuity across terminals listed below.
(3) Fig. below shows the arrangement of terminals.
Terminal No.Signal nameNormally
1 – body groundSolenoid valve OUT (FL) output4.04 – 4.54 Ω
2 – body groundSolenoid valve OUT (RR) output4.04 – 4.54 Ω
3 – body groundSolenoid valve IN (RR) output8.04 – 9.04 Ω
7 – 20Wheel speed sensor (FL) input1.4 – 1.8 kΩ
8 – 21Wheel speed sensor (RR) input1.4 – 1.8 kΩ
9 – 22Wheel speed sensor (RL) input1.4 – 1.8 kΩ
10 – 23Wheel speed sensor (FR) input1.4 – 1.8 kΩ
14 – body groundSolenoid valve IN (FL) output8.04 – 9.04 Ω
15 – body groundGroundConducting
25 – body groundGroundConducting
40 – body groundSolenoid valve OUT (RL) output4.04 – 4.54 Ω
41 – body groundSolenoid valve OUT (FR) output4.04 – 4.54 Ω
42 – body groundGroundConducting
48 – body groundValve relay monitor inputConducting
49 – body groundMotor relay monitor inputConducting
51 – body groundSolenoid valve IN (RL) output8.04 – 9.04 Ω
52 – body groundSolenoid valve IN (FR) output8.04 – 9.04 Ω

ABS – On-vehicle Service / Lateral Acceleration Sensor35B-17
ON-VEHICLE SERVICE
WHEEL SPEED SENSOR OUTPUT VOLTAGE
MEASUREMENT <EVOLUTION-V>
The EVOLUTION-V has the ABS-ECU connector terminal
arranged as shown at left. Accordingly, the terminals to
measure the output voltage of the wheel speed sensors are
different from EVOLUTION-V.
Follow the conventional procedures except these pick-out
terminals.
Measurement terminals:
Front LHFront RHRear LHRear RH
71098
20232221
LATERAL ACCELERATION SENSOR
INSPECTION
Use the same procedures as those for the conventional
longitudinal acceleration sensor.
ABS-ECU connector harness side
Longitudinal
acceleration
sensor
Lateral acceleration sensor

ABS – Wheel Speed Sensor35B-18
WHEEL SPEED SENSOR
REMOVAL AND INSTALLATION
Post-installation Operation

Wheel Speed Sensor Output Voltage Measurement
1
23
4
Unit: Nm {kgf
m}
25 {2.6}25 {2.6}
25 {2.6}
Front speed sensor removal steps

Splash shield
1. Front speed sensor
2. Front rotor (Refer to GROUP 26
DRIVE SHAFT.)
Rear speed sensor removal steps
3. Rear speed sensor
4. Rear rotor (Refer to GROUP 27
REAR AXLE HUB.)NOTE
The front rotor and rear rotor are integrated with the drive
shaft and thus nonmaintainable.
Caution
When removing and installing the speed sensor and
rotor, use care not to allow the surfaces of the ball
piece and rotor at the end of the speed sensor to
be hit against a metal or other object, damaging
it.

PARKING BRAKE – Service Specifications / Lubricants / Special Tools36-2
The parking brake is designed as a drum-in-disc brake acting on the rear wheel. This brake is a little
different in construction between EVOLUTION-IV and EVOLUTION-V but much alike in the service procedure
of the parking brake section. In this group, therefore, the description is made only for EVOLUTION-IV.
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Parking brake lever stroke (operating force approx. 196 N {20 kgf})5 – 7 notches–
Brake lining thickness mm2.81.0
Brake drum I.D. mm168169
LUBRICANTS
ItemsSpecified lubricantQuantity
Backing plateCHUO YUKA AKB100As required
Shoe & lining assembly
Adjuster
SPECIAL TOOLS
ToolNumberNameUse
MB990767End yoke holderFixing of hub
MB990241
A: MB990242
B: MB990244Axle shaft puller
A: Puller shaft
B: Puller barRemoval of drive shaft
MB991354Puller body

PARKING BRAKE – On-vehicle Service36-3
ON-VEHICLE SERVICE
1. PARKING BRAKE LEVER STROKE CHECK
AND ADJUSTMENT
1-1 STROKE CHECK
Standard value: 5 – 7 notches
[Operating force of approx. 196 N {20 kgf}]
1-2 STROKE ADJUSTMENT
If the parking brake lever stroke is not the standard value,
adjust as described below.
(1) Loosen the adjusting nut at the floor console to release
the cable.
(2) Remove the adjustment hole plug, and then use a flat-tip
(–) screwdriver to turn the adjuster in the direction of
the arrow (the direction which expands the shoe) until
the disc cannot be rotated by both hands.
Return the adjuster five notches in the direction opposite
to the direction of the arrow. (Reference: shoe clearance
on one side 0.19 mm)
(3) Turn the adjusting nut to adjust the parking brake lever
stroke to the standard value. After adjusting, check that
there is no space between the adjusting nut and the
parking brake lever.
Check also that the adjusting nut is firmly held by the
nut holder.
Caution
If the parking brake lever stroke is below the standard
value and the braking is too firm, the rear brakes
may drag.
(4) After adjusting the parking brake lever stroke, jack up
the rear of the vehicle. Release the parking brake and
turn the rear wheels to check that the rear brakes are
not dragging.
Nut
holder
Adjusting nut
Rear floor console
Adjuster

PARKING BRAKE – Parking Brake Cable36-6
REMOVAL SERVICE POINTS
AREAR BRAKE CALIPER ASSEMBLY REMOVAL
Remove the rear brake caliper assembly and support it with
wire or similar.
BSHOE HOLD-DOWN CUP REMOVAL
Extend the shoe and lining assembly, and remove the shoe
hold-down cup.
INSTALLATION SERVICE POINTS
AADJUSTER INSTALLATION
Install the adjuster so that the shoe adjusting bolt of left hand
wheel is attached towards the front of the vehicle, and the
shoe adjusting bolt of right hand wheel is towards the rear
of the vehicle.
BSHOE-TO-ANCHOR SPRING INSTALLATION
Install the shoe-to-anchor springs in the order shown in the
illustration.
Caution
The load on the respective shoe-to-anchor springs is
different, so the spring in the figure has been painted.
NOTE
The figure shows the left wheel; for the right wheel, the position
is symmetrical.
Shoe
hold-down
cup
Shoe adjusting
bolt
Rear
(Painted) 1
2

37A-1
STEERING
CONTENTS
SERVICE SPECIFICATIONS 2. . . . . . . . . . . . . .
SPECIAL TOOLS 2. . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 2. . . . . . . . . . . . . . . . . .
1. Steering Angle Check 2. . . . . . . . . . . . . . . . .
2. Oil Pump Belt Tension Check and
Adjustment 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING WHEEL
<EVOLUTION-IV RS> 3. . . . . . . . . . . . . . . . . . . .
POWER STEERING GEAR & LINKAGE 3. . .
POWER STEERING OIL PUMP 7. . . . . . . . . . .
POWER STEERING FLUID COOLER 9. . . . .

STEERING – Service Specifications / Special Tools / On-vehicle Service37A-2
SERVICE SPECIFICATIONS
ItemsStandard value
Steering angleEVOLUTION-IVInner wheel33
30’ ± 2

Outer wheel28
20’
EVOLUTION-VInner wheel33
10’ ± 2

Outer wheel28
10’
Steering gearPinion total turning torque
Nm {kgfcm}
Total turning torque0.9 – 1.7 {9 – 17}
Nm {kgf
cm}Torque fluctuations0.4 {4} or less
SPECIAL TOOLS
ToolNumberNameUse
MB991197Installer barPressfitting of gear housing oil seal
MB991199Oil seal installer
MB991214Oil seal protectorInstallation of rack assembly
ON-VEHICLE SERVICE
1. STEERING ANGLE CHECK
Locate front wheels on turning radius gauge and measure
steering angle.
Standard value:
Inner wheel
33
30’ ± 2
<EVOLUTION-IV>
33
10’ ± 2
<EVOLUTION-V>
Outer wheel
28
20’ <EVOLUTION-IV>
28
10’ <EVOLUTION-V>
When the angle is not within the standard value, the toe
is probably incorrect. Adjust toe (Refer to GROUP 33A –
On-vehicle Service) and recheck steering angle.
2. OIL PUMP BELT TENSION CHECK AND
ADJUSTMENT
Refer to GROUP 11 – Engine Adjustments.

STEERING –
Steering Wheel <EVOLUTION-IV RS> /
Power Steering Gear & Linkage37A-3
STEERING WHEEL
<EVOLUTION-IV RS>
REMOVAL SERVICE POINT
STEERING WHEEL REMOVAL
(1) Peel off the dual lock fasteners from the steering wheel
spokes and remove the horn pad.
(2) Remove the bolts indicated by arrows in the illustration
and remove the steering wheel from the boss plate.
(3) Using the special tool, remove the boss plate from the
steering column.
POWER STEERING GEAR &
LINKAGE
For removal, installation and inspection procedure, follow the
conventional procedures except the following.
INSPECTION
PINION TOTAL TURNING TORQUE
The conventional procedures apply except for the standard
value.
Standard value:
Total turning torque 0.9 to 1.7 Nm {9 to 17 kgf
cm}
Torque fluctuations 0.4 Nm {4 kgf
cm} or less
Dual lock
fastener
Boss plate
MB990803

CHASSIS ELECTRICAL – Ignition Switch and Immobilizer System54-19
IGNITION SWITCH AND IMMOBILIZER SYSTEM
Caution: SRS
Before removal of air bag module and clock spring, refer to GROUP 52B – SRS Service Precautions
and Air Bag Module and Clock Spring.
REMOVAL AND INSTALLATION
4
58 6
109 7
2
13
<L.H. drive vehicles>
<R.H. drive vehicles>
3 4
Immobilizer-ECU removal steps
1. Hood lock release handle
2. Driver‘s side lower cover

Radio and tape player <R.H drive
vehicles>

Heater control assembly <R.H. drive
vehicles>
3. Immobilizer-ECUIgnition switch and ignition key
ring antenna removal steps
1. Hood lock release handle
2. Driver‘s side lower cover
4. Steering wheel
5. Column cover, lower
6. Column cover, upper
7. Column switch
8. Ignition key ring antenna
A9. Steering lock cylinder
10. Ignition switch