headlights MITSUBISHI LANCER EVOLUTION VIII 2004 Workshop Manual

GENERAL – OVERVIEW OF THE LANCER EVOLUTION VIII MR02
Lancer Evolution VIII MR Lancer Evolution VIII
GHCT9ASNDFZRS (5M/T)GHCT9ASNDFZRS (5M/T)
SJDFZRS (6M/T)SJDFZRS (6M/T)
SJGFZGSRSJGFZGSR
Overview of the Lancer Evolution VIII MR
Differences from the Lancer Evolution VIII
SectionDifference from Lancer Evolution VIIIPage
Change to cam profile (6 M/T)15
Enlarged turbo nozzle diameter (6 M/T)16
Adoption of tail pipe with builtin sound proofing in exhaust main
silencer (6 M/T)17
Addition of wastegate solenoid valve (1 ‡ 2)*118
Change to catalyst volume (2.0 l. ‡ 1.5 l.) (6 M/T)
Engine
Enlarged engine oil cooler
Power trainChange to super AYC differential21
Installation of Bilstein shock absorbers*231
Optional BBS 17inch alloy wheels (new design)31
Drive control
Black finish on spokes of Momo genuine leather steering wheel
(Type A) (GSR)
Aluminium used in roof panel and side door beams41
Change to body colour41
Body
Boot lid opener fitted as standard (RS)
Addition of Evolution MR logo51Exterior
Outer panel on rear spoiler and “Lancer” logo changed to dark grey
Ornamentation added to carbon finish instrument panel
Centre panel changed to black
Shift lever with special Lancer Evolution MR logo plate (6 M/T)
Door trim fabric changed
Interior
Recaro seat fabric changed to suede finish allround (GSR)
Change to combination meter71
Black outs on extensions of headlights (discharge) and rear
combination lamps
Equipment
Adoption of roof aerial (RS)
Notes:*1: The No.2 wastegate solenoid valve does not operate in vehicles with 5 M/T transmission.*2: Joint development of special shock absorbers for the Lancer Evolution VIII MR, with the German firm, Bilstein.

GENERAL INFORMATION - LIST OF CIRCUIT DIAGRAMS0-5
Main circuit Name of Circuit Circuit Diagram
J/B -!
J/C -#
Central junction -#
Power supply -#
Start up -!
Ignition -!
Charging -!
Engine control -#
Coolant -!
Headlights (excluding discharge type)!
Headlight (discharge type)!
Tail lights, side lights, licence plate lights, lighting monitor
warning buzzer!
Cabin lights, boot interior light, ignition key cylinder
illumination light, door not closed indicator light *2!
Fog lights!
Lighting
Headlight levelling system
!
Indicator lights, hazard warning lights!
Reversing lights *2!
Stop lights#
Signalling
Horn
!
Meters / Gauges *2!Meters
Remaining fuel warning light, oil pressure warning light,
brake warning light, seatbelt warning light *2
!
Electric windows *2!
Central door locking (vehicle not fitted with keyless entry)!
Door opening control
Central door locking (vehicle fitted with keyless entry)
!
Heater!
Fully automatic air conditioning!
Air conditioning
Manual air conditioning
#
List of Circuit Diagrams
M3000006000169
Notes:
1. This list of circuit diagrams indicates whether each circuit has been modified or added.
2. The “●” symbol indicates a circuit that has been modified or added. Diagrams for these circuits are included in
this supplement.
3. The “


” symbol indicates a circuit that is unchanged. Details of these circuits can be found in the existing
Electrical Wiring Diagram manual (’03-1 No.1036K77).
4. The “X” symbol indicates a circuit that is unrelated to the vehicle referred to in this manual.
5. The “*1” symbol marks circuits whose names have been changed the previous names.
6. The “*2” symbol marks circuits whose J/C terminal numbers have changed. For more information, please refer
to the “Details of Changes” table above.

COMPONENT INSTALLATION POSITIONS - J/C3-2
J/C
Note :
In an actual vehicle, any of the terminals connected in the J/C
may be used. Therefore, the terminal numbers given in the
circuit diagrams may not coincide with the terminal arrangement
in the actual vehicle.
• Windscreen wiper
& washer
• Indicator lights,
hazard warning
lights
• Tail lights, side
lights, licence
plate lights,
lightning monitor
warning buzzer• Fog lights
• Headlights
• Headlight levelling
system
• Rear wiper /
washer
Full auto
A/C
General
spare
connector
Clock
Spare audio
connector
• Warning
lights
• Meter
gauge
• ACD
• Engine
control
J/B
General fuse
()18
General
spare
connector
Fog light
Spare audio
connector
• Demister (Vehicle
w/out full auto A/C)
• Demister, door
mirror heating
element (vehicle
with full auto A/C)
• Heater
• Full auto A/C
• Manual A/C
Cigar lighter
Ashtray
illumination
light
Clock
ACD
Headlight
levelling
system
Indicator light
Hazard
warning lights
Intercooler
water spray
General fuse15
• Meter gauge
• Tail lights, side
lights, licence
plate lights,
lighting monitor
warning buzzer

COMPONENT INSTALLATION POSITIONS - J/C3-3
•Windscreen wiper
& washer
•Indicator lights,
hazard warning
lights
•Tail lights, side
lights, licence
plate lights,
lighting monitor
warning buzzer•Fog lights
•Full auto A/C
•Headlights
•Headlight levelling
system
•Manual A/C
•Cooling•Windscreen wiper
& washer
•Electric retractable
remote control
door mirror
•Cabin lights, boot
interior light,
ignition key
cylinder
illumination light,
door not properly
closed indictor light
•Heater
•Full auto A/C
•Manual A/C
•ABS
•ACD
Meter
gauge
Diagnosis
meterVehicle
speed
sensor
General
spare
connector
Power
window
•Windscreen
wiper
& washer
•Indicator lights,
hazard warning
lights•Tail lights, side
lights, licence
plate lights,
lighting monitor
warning buzzer
•Fog lights
•Headlights•Ignition key
reminder buzzer
•Windscreen wiper
& washer
•Indicator lights,
hazard warning
lights
•Tail lights, side
lights, licence
plate lights,
lighting monitor
warning buzzer•Electric windows
•Fog lights
•Headlights
•Rear wiper /
washer
•Windscreen
wiper &
washer
•Indicator
lights, hazard
warning lights
•Tail lights, side
lights, licence
plate lights,
lighting
monitor
warning
buzzer
•Fog lights
•Headlights
•Rear wiper /
washer
•Reversing light
•Rear wiper /
washer
Rear wiper /
washer
Reversing
lightDiagnosis
connector
J/B
General fuse
()5

CIRCUIT DIAGRAMS - J/C3-4
J/C (cont’d)
•Ignition key
reminder buzzer
•Windscreen wiper
& washer
•Security alarm
•Central door
locking
•Indicator lights,
hazard warning
lights•Tail lights, side
lights, licence
plate lights,
lighting monitor
warning buzzer
•Electric
retractable
remote control
door mirror
•Electric windows
•Heater
•Fog lights•Full auto A/C
•Headlights
•Manual A/C
•Rear wiper /
washer
•Cabin lights, boot
interior light,
ignition key
cylinder
illumination light,
door not properly
closed indictor
light
•Ignition key reminder
buzzer
•Intercooler water
spray
•Security alarm
•Central door locking
(vehicle with keyless
entry)
•Cabin lights, boot
interior light, ignition
key cylinder
illumination light,
door not properly
closed indictor light
Fog lights
•Clock
•Indicator
lights,
hazard
warning
lights
•ABS
•ACD
Headlight
levelling
systemElectric
retractable
remote
control door
mirror•Warning lights
•Starter
Headlight
levelling
system
Fog lights
Cigar lighter
Ashtray illumination light
•Demister
(vehicle
w/out full
auto A/C)
•Demister,
door
mirror
heating
element
(vehicle
with full
auto A/C)
•Heater
•Full auto
A/C
•Manual
A/C
ACD
Intercooler
water spray
Indicator
lights,
hazard
warning
lights
Meter gauge

CIRCUIT DIAGRAMS - J/C3-6
J/C (cont’d)
Diagnosis
connector
Security
alarm
•Security alarm
•Horn
Full auto A/C
•ABS
•ACD
Horn
•Ignition key
reminder
buzzer
•Windscreen
wiper &
washer
•Security alarm
•Central door
locking•Turn signal
lights, hazard
warning lights
•Tail lights,
position lights,
licence plate
lights, lighting
monitor
warning
buzzer•Electric
stowable
remote control
door mirrors
•Power
windows
•Fog lamps
•Headlights
•Rear wiper /
washer•Cabin lights,
boot interior
light, ignition
key cylinder
illumination
light, door not
properly
closed
indicator light
Engine
control•Engine
control
•IgnitionMeter gauge•Engine control
•Meter gauge
•Ignition
•Engine immobiliser
system
•Engine control
•Full auto A/C
•Cooling
Engine
control
•Engine
immobiliser
system
•Engine
control
•Full auto A/C
•Cooling
Engine
immobiliser
system

CIRCUIT DIAGRAMS - POWER SUPPLY3-11
Note:
*1 : except discharge headlights
*2 : discharge headlights
Headlight
relay: LOHeadlight
relay : HITail light
relay
Front ECU
•Engine
immobiliser
system
•Engine
control
•Ignition•Security
alarm
•Horn•Fog lamps
•Spare
connectors for
fog lampsHeadlightsHeadlightsHeadlightsHeadlights
Headlight levelling system
Tail lights, position
lights, licence
plate lights,
lighting monitoring
warning buzzer
•ACD
•Intercooler water spray
•Spare audio connector
•Clock
•Cigar lighter, ashtray
illumination light
•Meter gauge
•Turn signal lights,
hazard warning lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer•Demister (vehicle w/out
full auto A/C)
•Demister, door mirror
heating elements,
(vehicle with full auto
A/C)
•General spare
connector
•Heater
•Fog lamps
•Full auto A/C
•Headlight levelling
system

CIRCUIT DIAGRAMS - POWER SUPPLY3-12
Power supply (cont’d)
Fusible link4
Ignition
switch
Special
fuse
Intercooler
water spray
•Engine control
•Starter
•ABS
•ACD
•SRS airbags, seat
pre-tensioners
•Ignition key reminder
buzzer
•Intercooler water
spray
•Windscreen wiper /
washer
•Warning lights
•Engine control
•Meter gauge
•Charging
•Security alarm
•Central door locking•Turn signal lights,
hazard warning lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer
•Electric stowable
remote control door
mirrors
•Power windows
•General spare
connectors
•Fog lamps
•Headlights
•Rear wiper / washer
•Cabin lights, boot
interior light, ignition
key cylinder
illumination light, door
not properly closed
indicator lamp•SRS airbags, seatbelt
pre-tensioners
•Reversing lights
•Rear wiper / washerEngine controlIgnition

CIRCUIT DIAGRAMS - POWER SUPPLY3-13
•ABS
•ACD
•Intercooler water spray
•Windscreen wiper /
washer
•Turn signal lights,
hazard warning lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer
•Heater
•Fog lamps
•Full auto A/C
•Headlights
•Headlight levelling
system
•Manual A/C
•Cooling
•ABS
•ACDWindscreen
wiper / washerCigar lighter,
ashtray
illumination lampElectric
stowable
remote
control door
mirrors•Spare audio
connector
•Clock
•General spare
connector
•Cabin lights,
boot interior
light, ignition
key cylinder
illumination
light, door not
properly closed
indicator lamp•Rear wiper/
washer
•Cabin lights,
boot interior
light, ignition
key cylinder
illumination
light, door
not properly
closed
indicator
lamp

CIRCUIT DIAGRAMS - POWER SUPPLY3-14
Power Supply (cont’d)
Fusible
link1Fusible
link5
•ABS
•ACD
•SRS airbags, seat pre-
tensioners
•Ignition key reminder
buzzer
•Windscreen wiper /
washer
•Engine immobiliser
system
•Engine control
•Security alarm
•Central door locking
•Turn signal lights,
hazard warning lights
•Tail lights, position
lights, licence plate
lights, lighting monitor
warning buzzer
•Electric stowable remote
control door mirrors
•Power windows
•Fog lamps
•Full auto A/C
•Headlights
•Rear wiper / washer
•Cabin lights, boot interior
light, ignition key cylinder
illumination light, door
not properly closed
indicator lamp•ACD
•Ignition key reminder
buzzer
•Windscreen wiper /
washer
•Warning lights
•Engine control
•Spare audio connector
•Clock
•Meter gauge
•Security alarm
•Central door locking
•Turn signal lights,
hazard warning lights
•Tail lights, position lights,
licence plate lights,
lighting monitor warning
buzzer
•Electric stowable remote
control door mirrors
•Power windows
•General spare connector
•Fog lamps
•Full auto A/C
•Headlights
•Headlight levelling
system
•Rear wiper / washer
•Cabin lights, boot
interior light, ignition key
cylinder illumination
light, door not properly
closed indicator lamp•Heater
•Full auto
A/C
•Manual A/CPower
windows
J/B
General fuse()5
Demister relay
Demister, door mirror
thermal element (vehicle
with full auto A/C)
•Demister (vehicle
w/out full auto A/C)
•Demister, door mirror
thermal element
(vehicle with full auto
A/C)
•Demister (vehicle
w/out full auto
A/C)
•Demister, door
mirror thermal
element (vehicle
with full auto
A/C)