light MITSUBISHI MONTERO 1987 1.G Workshop Manual

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information 8-209
OPERATIONAL CHARACTERISTICS OF THE SYSTEM
Time-----w
16W1548 Indication by automatic free-wheeling hub indicator light
No illumination of the indicator light when the ignition key is turned from OFF to ON,
regardless of the condition of the automatic free-wheeling hub.
The indicator light illuminates when the automatic free-wheeling hub is locked and pulse
signals are output from the pulse generator, and when, in addition, the vehicle-speed sensor
detects a vehicle speed of approximately 2.5 mph (4 km/h) or higher.
The locked condition is entered in the memory even if the vehicle is stopped (with ignition
key still at ON) while the automatic free-wheeling hub is in the locked condition, and the
indicator light illumination continues.
After the automatic free-wheeling hub is changed from the locked condition to the free
condition (the pulse signals from the pulse generator cease), the indicator light remains
illuminated until the vehicle-speed sensor detects a vehicle speed of approximately 2.5 mph
(4 km/h) or higher. Symbols used in
above diagram
A
B
C
D
1 STB Revision

8-210 AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - General Information
EXPLANATION OF INDICATOR OPERATION
.
1.
2. Automatic free-wheeling hub in locked condition
The
output of the pulse generator is input to $ertninal 4 of the control unit, and the output signals from
the vehicle-speed sensor are input
to termi#al 3 of the control unit.
Only when there are pulse signals from the pulse generator, and when, moreover, the vehicle-speed
signals indicate a vehicle speed of approximatkly 2.5 mph (4 km/h) or highter does the control unit judge
that the automatic free-wheeling hub is the locked condition at the lock-discrimination circuit of the
control unit, and therefore the set signal (locked condition) is output.
This signal is entered into the memory circuit, thus causing the indicator light to illuminate.
Pulse generator Speed sensor
(Reed switch)
Pulse-detection circuit / I I
Memory circuit rp*
I
Automatic free-wheeling hub Lock-discrimin&ion circuit
indicator control unit 16W1535 Ignition switch
‘use No. 3 n
J 2
I_
Power-supply circuit
Vehicle-speed
detection circuit 1
Sub fusible link 1
Main fusible link 1
)
1
Battery
When vehicle is stopped (with ignition key still at ON) with automatic free-wheeling hub locked
Signals are not output from the pulse generator and the vehicle-speed sensor when the vehicle is
stopped.
However, because the set signal (locked condition) is entered into the memory circuit, the indicator light
shows the condition in effect when the vehicle was traveling.
Pulse generator Speed sense
Pulse-detecti: ci~uit~~I~ #
Lock-discrimination circuit
Memory circuit ‘use No. 3 Ignition switch
10~ Automatic free-
3; wheeling hub
I/\’ indicator light
Sub fusible link
Power-supply circuit
Main fusible link
detection circuit
Automatic free-wheeling hub
indicator control unit
[ STB Revision

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM - Generallnformation 8-211
3. Automatic free-wheeling hub in free condition
For the free condition, although there are (when the vehicle is traveling) output signals from the vehicle-
speed sensor, there are no signals from the pulse generator, with the result that the memory circuit is
erased (because reset signals are output from the lock-discrimination circuit), and so the indicaotr light
does not illuminate.
I
Lock Use-detection
-discrimination
Memory ipeed sensor Ignition switch
Automatic free-
detection circuit
circuit
circuit
Automatic free-wheeling
indicator control unit -
hub i
Sub fusible link
link
Pulse generator cross-sectional view PULSE GENERATOR
Coil hgnet
16W1547
rator
Front out-
put shaft
16W1546 The pulse generator is located at the rear part of the front
output shaft of the transfer, and is composed of the magnet,
the coil and the pole (iron core).
When a magnetic material (iron, nickel, etc.) is brought close
to and moved away from the pole (iron core), the magnetic flux
within the pole changes, thus generating AC voltage in the
coil.
Because the front output shaft does not rotate when the
automatic free-wheeling hub is in the free condition, there is
no generation of AC voltage in the pulse generator.
In the locked condition, however, the front output shaft and
the pulse rotor rotate, with the result that the magnetic flux
(within the p o e I (’ Iron core) of the pulse generator) changes in
accordance with the rotations of the pulse rotor, thereby
generating AC voltage in the coil.
This AC voltage is transmitted to the automatic free-wheeling
hub indicator control unit.
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8-212 AUTOMATIC FREE-WHEELING HUB lNCDlCATOR SYSTEM - $%%60n’~at’on’
Speedometer
I
iensor Vehicle-speed
sensor
16W1506
12R0058
Circuit Diagram
16W153
SPECIFICATIONS
GENERAL SPECIFICATIONS VEHICLE-SPEED SENSOR (REED-TYPE SWITCH)
The vehicle-speed sensor functions to substitute pulse signals
for the rotations (vehicle speed) of the transmission’s output
gear;/ t i is located within the speedometer.
Pulse signals are generated when the speedometer cable
rotates.
AUTbMATlC FREE-WHEELING HUB INDICATOR
CONTROL UNIT
The control unit is located at the upper part of the right cowl
side.
The control unit is composed of the pulse-detection circuit
(which receives the input signals from the pulse generator),
the vehicle-speed-detection circuit (which receives the input
signals from the vehicle-speed sensor), the lock-discrimination
circuit (which, based on both of these input signals, judges the
condition of the automatic free-wheeling hub ‘and then trans-
mits indicator output signals to the memory circuit), and the
memory circuit (which “memorizes” the indicator output
signals from the lock-discrimination circuti).
Items
Automatic free-wheeling hub indicator light
Pulse generator
Type
Vehicle-speed sensor
Type
Pulse generation
SERVICE SPECIFICATIONS
Specifications
W (SAE trade number) 1.4(74)
Magnet coil type
Reed switch type
4 pulses/ rotation
NOORG-
Items Specifications
Standard values
Pulse generator resistance
R 215-275
Vehicle-speed sensor output voltage V
When OFF 4 or more 1 STB Revision
When ON 0

AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM -Troubleshooting 8-213
TROUBLESHOOTING NOIRH-
Inspection items
Symptom
Reference page
3-21E
0 The indicator light does not illuminate
although the automatic free-wheeling
hub is in the locked condition and the
vehicle speed is approximately 2.5 mph
(4 km/h) or higher.
0 0 0
0
The indicator light does not illuminate
when the vehicle is stopped (with the
ignition key at ON) after traveling, even
though the automatic free-wheeling hub
is in the locked condition.
The indicator light remains illuminated
when the ignition key is turned from OFF
to ON.
0
0 0 0
a 0
The indicator light remains illuminated
when (after traveling with the automatic
free-wheeling hub in the locked
condition) the vehicle is stopped, the
automatic free-wheeling hub is changed
to the free condition, and the vehicle is
then driven at a speed of approximately
2.5 mph (4 km/h) or higher.
0 Cc 0
NOTE
Number in circle indicates inspection sequence.
/ STB Revision

8-214 AUTOM TIC FREE-WHEELING VU6 INDICATOR SYSTEM - Circuit Diagram
I
m I IA-21 m
v?~
r:
BI I To column switch
2
[Refer to P.8-461 CT
= 9’i A I
I
m z
I ’
c: d
I ’
LR
!J
I I 1
CIRCUIT DIAGRAM
AUTOMATIC FREE-WHEELING HUB INDICATOR SYSTEM
CIRCUIT
F==e=%
Battery lu-!
A-02 Sub fusible link
- 15-w r-)5-w 0.5-G
2-w
I I I I
Main fusible
link
7
N
-22
3
Pulse c:
generator
h Ignition switch
I /Locking check circuit 1
q IIEI Combination meter
Automatic free-wheeling hub
indicator control unit
1 B R
Em El1 Y L
Remark
For information concerning the ground points (example: q ),
refer to P.8-7.
37W610
Wiring color code
B: Black Br: Brown
G: Green L: Blue
LI: Light blue Lg: Light green
0: Orange P: Pink “,r: RG,‘d”Y
Y: Yellow
W: White
1 STB Revision

24-4 HEATERS c Circuit Diagram
CIRCUIT DIAGRAM
I
El3 1 El1
lanition switch
Sub fusible link
Battery link m- (Fuse B)
3
1 I (Ignition switch)
Multi-purpose Q
fuse
M $5
LA,:
a3
To turn sional flasher (Init
0.85RI I I f-Y ’ I [Refer to P.8-49.7- - - ‘d -r i
I Blower
Blower switch
CJ -18
Heater r&v Blower motor ?
resistor
Remark
For information concerning the ground points (example:
q ),
refer to P.8-7.
Wiring color code
B: Black Br. Brown
G: Green
Gr: Gray
LI: Light blue
0: Orange P: Pink
R: Red L: Blue
Y: Yellow Lg: Light green
W: White
1 STB Revision

24-26 AIR-CONDITIONING - Circuit Diagram
CIRCUIT DIAGRAM I N24ZB--
Ignition switch
Main
link Sub fusible link
(Fuse B)
I Battery
3
To turn signal flasher unit ~
0.85-RL [Refer to P.8-49.1
i

I 1 ,0.85-LW F
0.85-WB*
“yl lLG1 [Refer to P.8-62.1
C-C
Blower
motor
M
E!! Blower motor
T IA2
Ml
kFF -18
Heater relav N BI ower switch B L
EEJ LR LR resistor
LB LY
El3 LR LI
x’, $2
Wiring color code
B: Black Br: Brown G: Green
Gr: Gray L: Blue Lg: Light green
LI: Light blue 0: Orange P: Pink R: Red
Y: Yellow W: White
/ ST6 Revision

AIR-CONDITIONING-Service Adjustment Procedures 24-33
2080113
6
Refrigerant
Compressor
Cl”“” tester T-7
Leak
, tester
pick up
tube
b/
2OUO316
TESTING SYSTEM FOR LEAKS N24FFA8
A leak is likely to occur where two components are connected
together. See illustration for possible locations.
The Leak Detector Torch is a butane gas-burning torch used to
locate a leak in any part of the refrigeration system. Refrigerant
gas drawn into the sampling or “sniffer” hose will cause the flame
to change color in proportion to the size of the leak. A very small
leak will produce a flame varying from yellowish-green to bright
green. A large leak will produce a brilliant blue flame.
Caution
Do not use the lighted detector in any place where explosive
gases, dust or vapors are present. Do not breathe the
fumes
that are produced by the burning of refrigerant gas. Large
concentrations of refrigerant in the presence of a live flame
become dangerously toxic.
If the flame remains bright yellow when the tester is removed
from a possible leak point, insufficient air is being drawn in through
the sampling tube, or the copper reaction wire is dirty.
(1) Assemble leak detector as shown be sure detector is seated
tightly over torch gasket.
(2) Holding torch upright screw-in butane charger (clockwise) until
punctured. (Do not use force).
(3) Screw-out butane charge (counterclockwise) about l/4 turn.
(4) Point torch away from body-then light escaping gas with
match. Always keep torch in upright position.
(5) Adjust flame by turning cartridge in or out as required.
(6) Allow 30 seconds to heat copper reaction wire.
Caution
Never remove butane charger while torch is lighted or in the
presence of any open flame.
(7) Examine all tube connectors and other possible lead points by
moving the end of the sampling hose from point to point.
Always keep torch in upright position. Since R-12 is heavier
than air, it is good practice to place the open end of sampling
hose directly below point being tested. Be careful not to pinch
sampling tube since this will shut off air supply to flame and
cause a color change.
(8) Watch for a change in the color of the flame. Small leaks will
produce a green color and large leaks a bright blue color. If
leaks are observed at tube fittings, tighten the connection,
using the proper flare wrenches, and retest.
1 STB Revision

AIR-CONDITIONING-Service Adiustment Procedures 24-35
CORRECTING LOW REFRIGERANT LEVEL Suction
Discharge gauge
gauge
I \- a/
gauge valve
II II Discharge gauge
Ho water
52°C i 125°F)
2OUO325
Since the refrigeration system is completely sealed, refrigerant level will not be low unless there is a leak in the
system.
Before adding refrigerant when the cause of low level is not known, the system should be tested for leaks.
Assuming that leaks have been corrected without discharging the system, proceed with partial charge.
Install and connect manifold gauge set.
(I) Close both gauge set manifold valves.
(2) Connect the suction gauge test hose to the suction port of the compressor. Connect the discharge gauge test
hose to the discharge port.
(3) Connect one end of long test hose to center manifold outlet, other end to refrigerant dispensing manifold.
(4) Close two dispensing manifold valves and open remaining dispensing manifold valve. Remove protective cap
from opened valve.
(5) Screw a can of R-12 to the opened manifold valve. Be sure gasket is in place and in good condition. Tighten
refrigerant can and manifold locking nut to insure a good seal. Do not overtighten. 8 to 11 Nm (6 to 8 ft.lbs.) is
sufficient if gasket is in good condition.
(6) Turn manifold valve (above the refrigerant can) completely clockwise to puncture the can. This closes the valve
and seals the refrigerant in the can. Caution
Never heat small cans of refrigerant over 52°C (125’F) as they may explode.
(7) Place the refrigerant in a large pan of water heated to 52°C (125°F). Place pan of water containing the refrigerant
can on an accurate scale so the amount of refrigerant added can be weighed. Open the refrigerant manifold
valve. (8) Purge all air from test hoses.
Air in the system will be trapped in the condenser causing abnormally high
discharge pressures and interfering with condensing of the refrigerant.
(9) Slightly loosen both test hoses at the gauge set manifold. Tighten the hoses as soon as the air is purged.
(10)Slightly loosen charging hose connection at gauge set manifold. This will purge air from the charging hose.
Tighten connection as soon as air is purged.
(1l)With vehicle windows open and hood up, operate engine at 1,500 rpm and jump the switch terminals located
on so the clutch will remain engaged.
(12)Place air conditioner control on air conditioner and place the blower switch on high.
(13)lf necessary, block the condenser to maintain a discharge pressure of 1,422 to 1,520 kPa (206 to 220 psi.).
System must be charged through the evaporator suction service ports as follows:
(a) Slowly open the suction service gauge valve.
Meter flow of refrigerant by adjusting the suction service
gauge valve so that pressure registered at the suction service gauge does not exceed 345 kPa (50 psi). Keep refrigerant container upright.
(b) Add refrigerant gas until there is no foam visible at the sight glass.
(c) Close the suction gauge valve. Caution
Too much refrigerant in the system can cause abnormally high discharge pressures. Care must be
used so that the exact recommended amount of refrigerant is added after foam clears in the sight
glass.
(d) Close dispensing manifold valve. Remove test hoses and adapters from the service ports of compressor,
install protective caps at service ports and reconnect wiring. / STB Revision