Valve MITSUBISHI MONTERO 1987 1.G Workshop Manual
Page 48 of 284
8-28 WIRING HARNESS - Engine Compartment
1 ENGINE COMPARTMENT
Connector symbol
A
;:::I Main fusible link
;:::I 4WD indicator switch
A-05 Automatic transmission oil
temperature switch
A-06 Back-u light and 4WD indicator
A-07)wiring f!arness and cord
assembly combination
;:g> Back-up light switch
A-l 0 OD-OFF solenoid
A-l 1 Pulse generator
A-l 2 Front wiring harness and
transmission wiring harness
combination
A-13 Air conditioner solenoid valve
A-l 4 Front wiper motor A-
A156
A-55
A-l 7 Checker
A-18 Diode
A-19 Brake fluid level sensor
A-20 Front harness and back-up light
A-21 land 4WD indicator wiring
harness combination
it;;> Sub fusible link
A-24 Carburetor assembly
A-25 Control wiring harness and air
conditioner wiring harness
combination
A-26 Front wiring harness and control
wiring harness combination
A-27 Device box A-53 A-52
A-54
A-28 Auto choke relay
A-29 Front wiring harness and air
conditioner wiring harness
combination
A-30 Headlight washer motor
A-31 Front combination light (L.H.)
A-32 Light control relay
A-33 Dedicated fuse (Upper beam
indicator circuit)
A-34 Headlight (L.H.)
A-35 Condenser fan motor
A-40 Condenser fan motor relay
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Page 58 of 284
8-38 WIRING HARNESS - Feed Back Carburetor Circuit
4 FEED BACK CARBURETOR CIRCUIT
Main
fusible ’ m
Battery link A-02 j
-1.25-B- i Sub fusible link
I L uA-2i
I:
a h
W r
efl
EEI W BW
Ignition switch
A-28
qi
--I
zix
c:
-26c-1
ziE2
BW ".
I w 2-BW wQ
To alternator
[Refer to P.8.37.1 1 I
r Feed back
solenoid valve
c YG
1.25-BW"'
I
I yL
,0
P Slow cut
solenoid valve YL
1.25-BW*'
Auto choke
heater
-hrottle position
iensor
A-24 1
Carburetor assembly
Remarks
(1) For information concerning the ground points (example:
0). refer to P.8-7.
(2) The symbols 0, 0 etc. indicate that the wiring is con-
nected (using the same numerical symbol) to the facing
page. (In other words, 0 on the right page is connected to
0 on the left page.)
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Page 59 of 284
WIRING HARNESS - Feed Back Carburetor Circuit 8-39
Ignition
coil
) _ ,E3
$-To vacuum solenoid valve [Refer to P.8-57.1
7 A-42
cl BR
q A-4
c-2
, 0.85-BW
I YG
I ;
I : YL.
I
I ;
RW,
I :
‘A
f
r
A-4
A-9
A-3
A-6
A-5
B-l 1
B-6
B-9
B-IO Feed back
carburetor
control unit
I
II
II
(I I
1 I ! ! I I- - - - -. -_ __ __
L---- __._._
I +L----J I i-----,
B
B-l
B-2
B-l 2
B-3
B-13
B-8
B-7
B-5
A-46 Vacuum switch
Device
box
control solenoid
L
L
Water
temperature
sensor 1 STB Revision
Page 60 of 284
8-40 WIRING HARNESS - Layout of Components WC)
LAYOUT OFCOMPONENJS [FBC)
CD
II A
5FU131
Items
Symbol Items Symbol
Auto choke relay J Slow-cut solenoid valve D
Engine speed sensor (Ignition coil 0)
Feed back carburetor control unit G
Throttle opener control solenoid valve (for the
A
K air-conditioner)
Feed back solenoid valve
I
C Throttle position sensor
I E
Oxygen sensor
I H Vacuum switch
I F
Secondary air control solenoid valve
I I 1 Water temperature sensor
I B
Throttle opener contr
solenoid valve
Page 77 of 284
WIRING HARNESS - Air Conditioner Circuit 8-57
0
(Bl
0: Lw
@,0.85-WB B 0.3
ElFI Lvf L
Air conditioner relay I @ H ‘I *2 Air :on!$!er rela
85-Bw:o.85-Bw ) to feed back carburetor
u control unit
A-25 [Refer to P.8-39.1
l 20.85-BWr
l 10.85-BWL&
A-13 * Vacuum solenoid
valve
A-45
0.85-BWnBW
Is*la
Magnetic
clutch
(compressor)
U
Water temperature
switch
Condenser
Condenser blower -I-
BY
blower motor motor relay rl
37W611
Remarks
(1) For information converning the ground points (exam-
ple:(l)n), refer to P.8-7.
(2) The svmbols 0, 0, etc. indicate that the wiring is
connedted (using the same numerical symbol) to-the
facing page. (In other words, 0 on the right page is
connected to 0 on the left page.) ) STB Revision
Page 183 of 284
WIPER AND WASHER SYSTEM -Specifications 8-163
WIPER AND WASHER SYSETM
SPECIFICATIONS
GENERAL SPECIFICATIONS
WINDSHIELD WIPERS AND WASHER NOBKB-
Items
Windshield wiper motor
Type
Speed control system
Braking system
Revolution under load
wm
Low speed [I .9 Nm (1.4 ft.lbs.)]
High speed [I .3 Nm (.9 ftlbs.)]
Nominal torque Nm (ftlbs.)
Windshield wiper blade
Wiping angle
Driver’s side
Passenger’s side
Wiper blade length mm (in.)
Window washer motor and pump
Motor type
Pump type
Power consumption A
Allowable period of continuous use
With washer fluid
Nozzle jet pressure kPa (psi) Sbecifications
sec.
Tank capacity lit. (US. qts., Imp.qts.)
Intermittent wiper relay
Intermittent time sec.
Delay time in washer moving sec.
Working load W
HEADLIGHT WASHER
Items
Washer motor and pump
Motor type
Pump type
Power consumption A
Nozzle injection pressure kPa (psi)
Tank capacity lit. (U.S. qts., Imp.qts.)
Headlight washer control unit
Time setting sec.
Check valve
Valve opening and closing pressure kPa (psi) ‘ermanent-magnet type
Third brush system
Dynamic brake system
3524
45?8
13(g)
35.5” & 1.5”
114”51.5”
401 (16)
Iirect current ferrite magnet type
Zentrifugal type
3.5 or less
Max. 20
70 (12.8) or more
1.5 (1.6, 1.3) or more
1.5~0.7-10.5~3
0.4-I .2
60
Specifications
Ferrite magnet type
Centrifugal type
21 or less
177 (25.6) or more
3.0 (3.2, 2.6)
0.52 -+ 0.1
49-108(7.1-15.6) ,-
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Page 199 of 284
I 1
+ -
li.if 1
2
WIPER AND WASHER SYSTEM - Rear Washer / Headlight Washer 8-179 (1) Check to be sure that there is washer fluid in the washer
tank.
(2) Check to be sure that the washer motor operates and the
fluid is forced out under pressure when the battery’s
positive (+) terminal is connected to terminal 2 and the
negative (-) terminal is connected to terminal 1.
INSPECTION
WASHER MOTOR AND PUMP Make the check while the motor is installed to the washer
tank.
SERVICE POINTS OF INSTALLATION
1. INSTALLATION OF REAR WHEELHOUSE TRIM AND
QUARTER TRIM Refer to GROUP 23 BODY - Trims.
HEADLIGHT WASHER
REMOVAL AND INSTALLATION NOEKPAA
Removal steps 1. Radiator grille
2. Front combination light
3. Headlight bezel
4. Headlight washer nozzle
5. Washer tube
6. Check valve
7. Headlight washer tank
8. Washer motor and pump
16W1562
NOTE Reverse the removal procedures to reinstall.
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Page 237 of 284
24-1
AIR-CO IONING
CONTENTS
AIR-CONDITIONING
AIR CONDITIONER SWITCH ......................... 42
CIRCUIT DIAGRAM ...................................... . . 26
COMPRESSOR ............................................... 46
EVAPORATOR ............................................ . ... 43
GENERAL INFORMATION .............. . ....... . . . .... 19
RECEIVER DRIER, CONDENSER,
COMPRESSOR CLUTCH ASSEMBLY .......... 45
SAFETY PRECAUTIONS ................................ 28
SERVICE ADJUSTMENT PROCEDURES ...... 29
Compressor Drive Belt Adjustment ...........
40
Compressor Noise ..................................... 41
Handling Tubing and Fittings ..................... 39
Manifold Gauge Set Installation ................ 29
Performance Test ...................................... 34
Refrigerant Leak Repair Procedure ........... 34
Test Procedures ......................................... 29
Testing System for Leaks .......................... 33
SPECIAL TOOLS ............................................ 22
SPECIFICATIONS ...... . .
.. . ................................ 21
General Specifications ...............................
21
Service Specifications ................................
21
Torque Specifications ................................
21
TROUBLESHOOTING .................................... 22 Air is Emitted but Is Not Cool
Cool Air Flow Is Intermittent
Insufficient Air Flow
Insufficient Cooling
HEATERS
BLOWER ASSEMBLY . . . . . . . . . . . . . . . . . . ..a............... 14
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HEATER CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HEATER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE ADJUSTMENT PROCEDURES . . . . . . 5
Temperature Control System
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blower Motor Inoperative
Blower Motor Operates on High
Speed Only
Improper Heat
No Ventilation Even When Mode
Selection Lever Is Operated
VENTILATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . ..a..... . . . . . . . . . . . .
16
Page 243 of 284
HEATERS - Service Adjustment Procedures 24-7
TEMPERATURE CONTROL LEVER
1. Move the temperature control lever from its extreme left
position to its extreme right position and check to be sure
that it moves correctly and smoothly to each position.
2. Then move the temperature control lever to the extreme
left position, and check to be sure that warm air does not
come out when the blower is operated.
3. If the air flow is not correct in the above step, adjust the
temperature control wire.
h?* I Water valve lever
-
7 Blend air d Adjustment of the Blend Air Damper
I. Move the warm water flow control lever to the extreme left
position.
2. Disconnect the water valve control wire from the blend air
damper lever and the heater unit’s clip.
3. Remove the water valve cover.
4. Unfasten the clip of the blend air damper lever, and
disconnect the link for water valve lever from the blend air
damper lever.
5. Push the water valve lever all the way inward so that the
water valve is at the closed position.
6. Turn the blend air damper lever all the way in the direction
of the arrow so that the blend air damper is completely
closed at the lower most position.
7. Attach the end of the link for the water valve lever to the
blend air damper lever.
8. Install the water valve cover.
9. After connecting the water valve control wire to the blend
air damper lever, connect to the clip part of the heater unit. Caution
Be careful that the lever does not move when clipping.
10. Check to be sure that the temperature control lever
operates smoothly at each position. Also check to be sure
that the blend air damper is completely closed when the
temperature control lever is moved to the extreme left
position and the extreme right position. 1 STB Revision
Page 244 of 284
24-8 HEATERS - Service Adjustment Procedures
ater valve cover
2OW751
WAiER VALVE REPLACEMENT N24FBAC
I. Set the temperature control lever to the extreme right
position.
2. Remove the radiator drain plug, and then drain the engine
coolant.
3. Remove the air filter
4. Remove the heater hose clamp to disconnect the heater
hose.
5. Disconnect the water valve control wire from the blend air
damper lever and the heater unit’s clip.
6. Remove the water valve cover.
7. Remove the piping clamp.
8. Unfasten the clip of blend air damper lever, and disconnect
the link for the water valve lever from the blend air damper
lever.
9. Remove the joint hose clamp.
10. Cut the joint hose.
11. Remove the water valve from the heater core.
12. Apply a coating of soapy water to the inside surface of the
new joint hoses, and then connect them to the pipe part of
the water valve and the heater core.
13. Connect the link, and then install the heater cover.
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