towing MITSUBISHI MONTERO 1991 Service Manual

Page 662 of 1333

operating conditions.
Normal Service
* Driven More Than 10 Miles Daily
* No Operating Conditions From Severe Service Schedule
Severe Service (Unique Driving Conditions)
* Short Trips In Freezing Temperatures
* Towing Or Commercial Use
* Driving Off-Road Or In Salty Or Sandy Areas
* Severe Dust Conditions
* Hot Weather, Stop-And-Go Driving
* Extensive Idling
CAMSHAFT TIMING BELT
CAUTION: Failure to replace a faulty camshaft timing belt may result
in serious engine damage.
The condition of camshaft drive belts should always be
checked on vehicles which have more than 50,000 miles. Although some
manufacturers do not recommend belt replacement at a specified
mileage, others require it at 60,000-100,000 miles. A camshaft drive
belt failure may cause extensive damage to internal engine components
on most engines, although some designs do not allow piston-to-valve
contact. These designs are often called "Free Wheeling".
Many manufacturers changed their maintenance and warranty
schedules in the mid-1980's to reflect timing belt inspection and/or
replacement at 50,000-60,000 miles. Most service interval schedules in
this manual reflect these changes.
Belts or components should be inspected and replaced if any
of the following conditions exist:
* Cracks Or Tears In Belt Surface
* Missing, Damaged, Cracked Or Rounded Teeth
* Oil Contamination
* Damaged Or Faulty Tensioners
* Incorrect Tension Adjustment
Replace camshaft timing belt at 60,000 mile intervals.
SERVICE POINT LOCATIONS
Fig. 1: Service Point Locations (1983-86 2.6L 4-Cylinder Engine)
Courtesy of Mitsubishi Motor Sales of America.

Page 701 of 1333

CAMSHAFT TIMING BELT REPLACEMENT INFORMATION
CAUTION: Failure to replace a faulty camshaft timing belt may result
in serious engine damage.
The condition of camshaft drive belts should always be
checked on vehicles which have more than 50,000 miles. Although some
manufacturers do not recommend belt replacement at a specified
mileage, others require it at 60,000-100,000 miles. A camshaft drive
belt failure may cause extensive damage to internal engine components
on most engines, although some designs do not allow piston-to-valve
contact. These designs are often called "Free Wheeling".
Many manufacturers changed their maintenance and warranty
schedules in the mid-1980's to reflect timing belt inspection and/or
replacement at 50,000-60,000 miles. Most service interval schedules in
this manual reflect these changes.
Belts or components should be inspected and replaced if any
of the following conditions exist:
* Cracks Or Tears In Belt Surface
* Missing, Damaged, Cracked Or Rounded Teeth
* Oil Contamination
* Damaged Or Faulty Tensioners
* Incorrect Tension Adjustment
Replace camshaft timing belt at 60,000 mile intervals.
SEVERE & NORMAL SERVICE DEFINITIONS
NOTE: Use the Severe Service schedule if the vehicle to be serviced
is operated under ANY (one or more) of these conditions:
Service is recommended at mileage intervals based on vehicle
operation. Service schedules are based on the following primary
operating conditions.
Normal Service
* Driven More Than 10 Miles Daily
* No Operating Conditions From Severe Service Schedule
Severe Service (Unique Driving Conditions)
* Short Trips In Freezing Temperatures
* Towing Or Commercial Use
* Driving Off-Road Or In Salty Or Sandy Areas
* Severe Dust Conditions
* Hot Weather, Stop-And-Go Driving
* Extensive Idling
SEVERE SERVICE REQUIREMENTS (PERFORM W/SERVICE SCHEDULES)
NOTE: The following services are to be performed on vehicles
subjected to severe service. See SEVERE & NORMAL SERVICE
DEFINITIONS. This service is to be performed in addition
to the normal services listed in the NORMAL MAINTENANCE
SERVICE SCHEDULES.
SEVERE SERVICE CONDITIONS/ACTIONS TABLE
\
\
\
\
\
\
\
 
Condition  Action  Item  Perform Every (1) 

Page 702 of 1333

\
\
\b\
\b\
\b\
\
\


Short Trips In  Replace  Engine Oil  3,000 Miles or 3 Months 

Freezing 
\
\b\
\b\
\
\


Temperatures  Inspect  Cooling  6,000 Miles or 6 Months 

  System  


\
\b\
\b\
\
\


 Replace  Engine Oil  6,000 Miles or 6 Months 

  Filter  


\
\b\
\b\
\
\


 Inspect  Throttle  ONLY ONCE AT FIRST: 

  Position  15,000 Miles 


\
\b\
\b\
\
\


 Inspect  Drive Belt START AT: 15,000 Miles; 

  Tension REPEAT EVERY SUBSEQUENT: 

   30,000 Miles 


\
\b\
\b\
\
\


 Replace  A/T Fluid  30,000 Miles 


\
\b\
\b\
\
\


 Replace  M/T Fluid  30,000 Miles 


\
\b\
\b\
\
\


 Replace  Transfer  30,000 Miles 

  Case Fluid  

\
\
\b\
\b\
\b\
\
\


Towing Or  Replace  Engine Oil  3,000 Miles or 3 Months 

Commercial Use 
\
\b\
\b\
\
\


 Inspect  Cooling  6,000 Miles or 6 Months 

  System  


\
\b\
\b\
\
\


 Replace  Engine Oil  6,000 Miles or 6 Months 

  Filter  


\
\b\
\b\
\
\


 Inspect  Throttle  ONLY ONCE AT FIRST: 

  Position  15,000 Miles 


\
\b\
\b\
\
\


 Inspect  Drive Belt START AT: 15,000 Miles; 

  Tension REPEAT EVERY SUBSEQUENT: 

   30,000 Miles 


\
\b\
\b\
\
\


 Replace  A/T Fluid  30,000 Miles 


\
\b\
\b\
\
\


 Replace  M/T Fluid  30,000 Miles 


\
\b\
\b\
\
\


 Replace  Transfer  30,000 Miles 

  Case Fluid  

\
\
\b\
\b\
\b\
\
\


Driving Off-Road  Replace  Engine Oil  3,000 Miles or 3 Months 

Or In Salty Or 
\
\b\
\b\
\
\


Sandy Areas  Inspect  Cooling  6,000 Miles or 6 Months 

  System  


\
\b\
\b\
\
\


 Replace  Engine Oil  6,000 Miles or 6 Months 

  Filter  


\
\b\
\b\
\
\


 Inspect  Throttle  ONLY ONCE AT FIRST: 

  Position  15,000 Miles 


\
\b\
\b\
\
\


 Inspect  Drive Belt START AT: 15,000 Miles; 

  Tension REPEAT EVERY SUBSEQUENT: 

   30,000 Miles 


\
\b\
\b\
\
\


 Replace  A/T Fluid  30,000 Miles 


\
\b\
\b\
\
\


 Replace  M/T Fluid  30,000 Miles 

Page 1149 of 1333

\003
TR AIL E R H IT C H W ELD C AN B REA K : N EW T R AIL E R H IT C H

1991 M it s u bis h i M onte ro
NHTSA RECALL BULLETIN
Models: 1986 Isuzu Trooper II
1987 Dodge Raider
1987 Isuzu Trooper II
1988 Dodge Raider
1988 Isuzu Trooper II
1989 Dodge Raider
1989 Isuzu Amigo
1989 Isuzu Trooper II
1990 Isuzu Amigo
1990 Isuzu Trooper
1991 Isuzu Amigo
1991 Isuzu Trooper
1991 Mitsubishi Montero
1991 Toyota Land Cruiser
1992 Mitsubishi Montero
1992 Toyota Land Cruiser
1993 Toyota Land Cruiser
Number of Affected Vehicles: 670
Beginning Date of Manufacture: 1992 MAR
Ending Date of Manufacture: 1993 JUN
FAULT:
Weld, Solder broken
SYSTEM:
Trailer hitch.
EQUIPMENT DESCRIPTION:
Reese class II trailer hitch, Part No. 06070.
DESCRIPTION OF DEFECT:
The weld on the receiver unit of the trailer hitch can break.
CONSEQUENCE OF DEFECT:
If the failure occurs, the trailer can separate from the towing
vehicle, and could result in a vehicle crash without warning.
CORRECTIVE ACTION:
Replace the trailer hitch.
NOTE:
If your vehicle is presented to the dealer from whom you purchased the
item on an agreed service date and the remedy is not provided or the
remedy does correct the safety-related defect or noncompliance, please
contact Reese Products warranty department at 1-800-326-1090, ext.
203. Also contact the National Highway Traffic Safety Administration's
auto safety hotline at 1-800-424-9393.
ADDITIONAL INFORMATION:
The National Highway Traffic Safety Administration operates Monday