boot MITSUBISHI MONTERO 1998 Owner's Manual

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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

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1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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15,000 MILE (24,000 KM) NORMAL SERVICE
15,000 MILE (24,000 KM) NORMAL SERVICE
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INSPECT 
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 Disc Brake Pads (
3) 
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 Brake Hoses (
3) 
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 Drive Shaft Boots (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every year. 
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LUBRICATION SPECIFICATIONS 

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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

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1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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30,000 MILE (48,000 KM) NORMAL SERVICE
30,000 MILE (48,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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SERVICE 
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 Ball Joints With Grease Nipple (
6) 
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 Propeller Shaft Joints (
6) 
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INSPECT 
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 Fuel Hoses (
3) 
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
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 Manual Transmission Oil 
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 Transfer Oil 
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 Disc Brake Pads (
4) 
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 Brake Hoses (
4) 
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 Ball Joint & Steering Linkage Seals (
3) 
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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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 Engine Coolant 
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 Automatic Transmission Fluid 
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 Rear Axle Oil 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

  Brake Hoses (3) 
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 Drive Shaft Boots (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every year. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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Brake Fluid  All  DOT 3 Or DOT 4 
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

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1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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52,500 MILE (84,000 KM) NORMAL SERVICE
52,500 MILE (84,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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 Distributor Cap & Rotor (
7) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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 Engine Coolant 
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 Automatic Transmission Fluid 
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 Rear Axle Oil 
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 Spark Plugs 
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 Timing Belt (
9) 
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 Ignition Cables (
8) 
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 

(
7) - Or inspect every 5 years. 

(
8) - Or replace every 5 years. 

(
9) - For California & Massachusettes, this maintenance is 

recommended but not required. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 
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Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 
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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 
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Brake Fluid  All  DOT 3 Or DOT 4 
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Rear Axle  All API Classification GL-5

  Or Higher (
2) 

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
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FLUID CAPACITIES 
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

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 Oil Cooler  0.32 Qts. (0.3L) 
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
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75,000 MILE (120,000 KM) NORMAL SERVICE
75,000 MILE (120,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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INSPECT 
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 Disc Brake Pads (
3) 
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 Brake Hoses (
3) 
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 Drive Shaft Boots (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every year. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
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Brake Fluid  All  DOT 3 Or DOT 4 
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 

90,000 MILE (144,000 KM) NORMAL SERVICE
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VERIFY 
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Last Major Service Was Performed 
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SERVICE 
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 Ball Joints With Grease Nipple (
6) 
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 Propeller Shaft Joints (
6) 
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INSPECT 
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 Fuel Hoses (
3) 
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 Drive Belt (For Generator, Water Pump, Power Steering Pump) 
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 Manual Transmission Oil 
\b
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 Transfer Oil 
\b
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 Disc Brake Pads (
4) 
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 Brake Hoses (
4) 
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 Ball Joint & Steering Linkage Seals (
3) 
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 Drive Shaft Boots (
4) 
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 Exhaust System (
3) 
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
\b
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 Engine Coolant 
\b
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 Automatic Transmission Fluid 
\b
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 Rear Axle Oil 
\b
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 Air Cleaner Filter 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

(
3) - Or inspect every 2 years. 

(
4) - Or inspect every year. 

(
5) - Or change every 2 years. 

(
6) - Or lubricate grease every 2 years. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  

 REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
\b
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 
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LUBRICATION SPECIFICATIONS 
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Material  Condition  Specification 
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Engine Oil  Ambient Temperature Less Than SAE 5W-30 

(
1)  0F (-18C) To 100F (38C)  

\b
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Ambient Temperature Above 0F  SAE 10W-30 

 (-18C) To Over 100F (38C)  
\b
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0 F (-18 C). 
\b
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FLUID CAPACITIES 
\b
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Item  Condition  Specification (1) 
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

\b
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 Oil Cooler  0.32 Qts. (0.3L) 
\b
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
\f
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105,000 MILE (168,000 KM) NORMAL SERVICE
105,000 MILE (168,000 KM) NORMAL SERVICE
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VERIFY 
\b
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Last Major Service Was Performed 
\b
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INSPECT 
\b
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 Disc Brake Pads (
3) 
\b
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 Brake Hoses (
3) 
\b
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 Drive Shaft Boots (
3) 
\b
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REPLACE 
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 Engine Oil (
1) 
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 Engine Oil Filter (
2) 
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(
1) - Change once a year or every 7,500 miles (12,000 KM). 

(
2) - If mileage is less than 7,500 miles (12,000 KM) each year, 

replace the oil filter at every oil change. 

 FLUID CAPACITIES 
\b
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Item  Condition  Specification (1) 
\b
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Engine Oil  Oil Pan  4.5 Qts. (4.3L) 

(
1) \b \
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 Oil Filter  0.32 Qts. (0.3L) 

\b
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 Oil Cooler  0.32 Qts. (0.3L) 
\b
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(
1) - Capacities are recommended or calculated levels. Always use 

dipstick to measure level. 
\f
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120,000 MILE (200,000 KM) NORMAL SERVICE
120,000 MILE (200,000 KM) NORMAL SERVICE
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VERIFY 
\b
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Last Major Service Was Performed 
\b
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SERVICE 
\b
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 Ball Joints With Grease Nipple (
6) 
\b
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 Propeller Shaft Joints (
6) 
\b
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INSPECT 
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 Fuel Hoses (
3) 
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 Distributor Cap & Rotor (
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REPLACE 
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IGNITION SWITCH
Removal & Installation
1) Remove upper and lower steering column covers. Disconnect
harness connector from ignition switch. Using hacksaw, cut slots in
bolt heads of lock assembly. Using screwdriver, remove bolts and lock
assembly.
2) To install, reverse removal procedure. Tighten new bolts
until heads of bolts sheer off.
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
CAUTION: Applying excessive pressure or causing impact to steering
shaft during service may cause column to collapse. Before
removing steering column, ensure wheels are in
straight-ahead position. Note steering wheel location for
installation reference.
Removal
1) Remove steering wheel. Remove combination switch and
ignition switch (if necessary). See STEERING WHEEL under
REMOVAL & INSTALLATION .
2) Remove lower instrument panel cover and air duct.
Disconnect all electrical connections. Disconnect brake pedal return
spring (if equipped). Disconnect gearshift control cable.
3) Remove bolts for dust cover at firewall. Remove bolt from
clamp at steering gear. Remove steering column bolts and remove
steering column.
Installation
To install, reverse removal procedure. Apply sealant (3M ATD
8663) to dust cover bolts before installing. Tighten bolts to
specification. See TORQUE SPECIFICATIONS .
OVERHAUL
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
NOTE: Vehicle steering column is not repairable. See below for
joint assembly and steering lock removal and installation.
Disassembly
Remove steering column from vehicle. See STEERING COLUMN
under REMOVAL & INSTALLATION . Remove clamp bolt from joint assembly.
See Fig. 1 . Remove assembly. Remove lower boot, upper boot and dust
cover from joint assembly. To remove steering lock, use a hacksaw to
cut bolts at steering lock bracket side. Remove steering lock and
bracket.

Fig. 1: Exploded View Of Steering Column (Montero Shown, Montero
Sport Similar)
Courtesy of Mitsubishi Motor Sales of America.
Reassembly
1) To reassemble, reverse disassembly procedure. Install
upper boot on joint assembly. Install lower boot and dust cover on
joint assembly. Leave boots on shafts without assembling them to
universal joint.
2) Apply multipurpose grease to universal joints of joint
assembly. When installing upper boot, lower boot and dust cover,
ensure arrows on boots align with slit area on yoke. Align steering