sport mode MITSUBISHI MONTERO 1998 Owner's Guide
Page 996 of 1501
DISTRIBUTOR
NOTE: Eclipse, Mirage 1.8L, Montero, Montero Sport 3.0L and 3000GT
DOHC use Distributorless Ignition System (DIS). All other
models use distributor type ignition systems with
non-serviceable distributors on which only the rotor and
distributor cap can be changed.
FUEL SYSTEM
* PLEASE READ THIS FIRST *
WARNING: Always relieve fuel pressure before disconnecting any fuel
injection-related component. DO NOT allow fuel to contact
engine or electrical components.
FUEL SYSTEM PRESSURE RELEASE
Relieving Fuel Pressure
1) On Diamante, disconnect fuel pump harness connector at
fuel tank from underneath vehicle. On Montero and Montero Sport,
remove cargo compartment carpet, remove access plate and disconnect
fuel pump harness connector. On all other models, remove rear seat
cushion and remove access plate (if required) to disconnect fuel pump
harness connector.
2) On all models, start engine. Let engine run until it
stops. Turn ignition off. Disconnect negative battery cable. Connect
fuel pump harness connector. Reinstall rear seat (if necessary.)
FUEL PUMP
Removal & Installation (Diamante, Eclipse, Galant & Montero)
1) Fuel pump assembly is located inside fuel tank. Release
fuel pressure. See FUEL SYSTEM PRESSURE RELEASE . Remove access panel
under seat, in trunk or in rear cargo area. Disconnect electrical
connectors and fuel hoses at fuel tank.
2) Remove fuel filler hose from fuel tank. Remove fuel pump
assembly. To install, reverse removal procedure. Tighten nuts to
specification. See TORQUE SPECIFICATIONS .
Removal & Installation (Mirage, Montero Sport & 3000GT)
1) Fuel pump assembly is located inside fuel tank. Release
fuel pressure. See FUEL SYSTEM PRESSURE RELEASE . Raise vehicle on
hoist. Drain fuel into suitable container. Disconnect electrical
connectors and breather/fuel hoses at fuel tank.
2) Remove fuel filler hose from fuel tank. Support fuel tank
with transmission jack. Remove nuts securing fuel tank. Remove fuel
tank from vehicle. Remove fuel pump assembly. To install, reverse
removal procedure. Tighten nuts to specification. See
TORQUE SPECIFICATIONS .
FUEL RAILS & INJECTORS
WARNING: Use a rag to cover fuel hose connection before disconnecting
high pressure fuel hose at fuel rail. Some residual fuel
pressure may still be in system.
CAUTION: DO NOT drop injectors while removing or installing fuel rail.
Removal (Diamante, Montero Sport 2.4L & 3000GT)
Page 997 of 1501
1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Drain coolant. Remove air intake
hose. Remove throttle body and gasket with control cables and vacuum
hoses attached.
2) Remove EGR pipe (if equipped). Disconnect power brake
hose. Label and disconnect vacuum hoses and wiring harness connectors
as necessary. Remove intake plenum brackets and mounting bolts. Remove
intake plenum and gasket.
3) Disconnect high pressure fuel hose at fuel rail.
Disconnect fuel return hose. Disconnect vacuum hoses. Disconnect
injector electrical connectors. Remove fuel rail bolts, and lift fuel
rail and injectors from engine. Injectors may be removed after fuel
rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Install injectors into fuel rail
with a twisting motion. Ensure injectors rotate smoothly when
installing. Refill cooling system.
Removal (Eclipse, Galant, Mirage & Montero Sport 3.0L)
1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Disconnect PCV hose and breather
hoses. Disconnect high pressure fuel hose at fuel rail. Disconnect
fuel return hose and vacuum hoses.
2) Disconnect injector electrical connectors. Remove fuel
rail bolts, and lift fuel rail and injectors from engine. Injectors
may be removed after fuel rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Use lubricant on "O" rings.
Install injectors into fuel rail with a twisting motion. Ensure
injectors rotate smoothly when installing.
Removal (Montero)
1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Remove air intake hose. Remove
accelerator cable adjusting bolts. On A/T models, remove throttle
control cable. On all models, remove accelerator cable. Label and
disconnect all vacuum hoses from throttle body and upper intake
manifold (air intake plenum).
2) Remove EGR pipe and gasket. Remove ignition coil (if
necessary). Remove engine oil filler neck bracket. Disconnect PCV
hose. Remove throttle body, leaving coolant hoses connected. Remove
throttle body gasket. Remove front and rear intake plenum brackets.
Remove intake plenum mounting bolts. Remove intake plenum and gasket.
3) Disconnect high pressure fuel hose at fuel rail.
Disconnect fuel return hose. Disconnect vacuum hoses. Disconnect
injector electrical connectors. Remove fuel rail bolts, and lift fuel
rail and injectors from engine. Injectors may be removed after fuel
rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Use lubricant on "O" rings.
Install injectors into fuel rail using a twisting motion. Ensure
injectors rotate smoothly when installing. Adjust throttle control and
accelerator cables (if necessary). Refill cooling system.
HEATED OXYGEN SENSOR (HO2S)
Removal & Installation
Page 1007 of 1501
(Even If Air * SRS Control Unit
Bag Did Not
* Wiring Harness
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
* After vehicle is repaired, ensure AIR BAG
warning light is functioning properly.
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INSPECTION PROCEDURES TABLE - ACURA (1996-98 SLX) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Sensing & Diagnostic Module (SDM)
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Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolsters & Mounting Points
Deploy)
* Steering Column
* SRS Coil Assembly
* Wiring Harnesses
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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HONDA (1991-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - HONDA (1991-98) \
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Model Year (1) Location
Accord ............... 1993-98 ..................... D/P
1991-92 ...................... DS
Civic ................ 1994-98 ..................... D/P
1992-93 ...................... DS
Civic del Sol ........ 1994-97 ..................... D/P
1993 ........................ DS
CR-V ................. 1997-98 ..................... D/P
Odyssey .............. 1995-98 ..................... D/P
Prelude .............. 1994-98 ..................... D/P
SI 4WS ............. 1992-93 ..................... D/P
Except SI 4WS ...... 1992-93 ...................... DS
Passport ........... 1995 1/2-98 ................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
Page 1008 of 1501
INSPECTION PROCEDURES TABLE - HONDA (1991-98 EXCEPT PASSPORT) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Seat Belt Tensioners (If Equipped)
* SRS Control Unit
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Inspect & If
* Cable Reel
Damaged, Replace
* Dash Sensors (1991-94)
Component
* Seat Belts
(Even If Air
* SRS Control Unit
Bag Did Not
* Wiring Harness
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt SRS wiring repairs. If SRS
wiring or harness connectors are faulty,
replace faulty wiring harness.
* After vehicle is repaired, ensure AIR BAG
warning light is functioning properly.
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INSPECTION PROCEDURES TABLE - HONDA (1995 1/2-98 PASSPORT) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* Sensing & Diagnostic Module (SDM)
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Inspect & If
* Instrument Panel Braces
Damaged, Replace
* Instrument Panel Steering Column
Component Reinforcement Plate
(Even If Air
* Seat Belts & Mounting Points
Bag Did Not
* Knee Bolsters & Mounting Points
Deploy)
* Steering Column
* SRS Coil Assembly
* Wiring Harnesses
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* If any components are damaged or bent, they
must be replaced.
* DO NOT attempt wiring harness repairs.
Replace harness.
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HYUNDAI (1994-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - HYUNDAI (1994-98) \
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Model Year (1) Location
Accent ............... 1995-98 ..................... D/P
Elantra .............. 1996-98 ..................... D/P
1994-95 ...................... DS
Sonata ............... 1995-98 ..................... D/P
Tiburon .............. 1997-98 ..................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
Page 1013 of 1501
Deployment
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Inspect & If
* Arming Sensor
Damaged, Replace
* Coil Assembly
Component
* Diagnostic Energy Reserve Module (DERM)
(Even If Air
* Forward Sensor
Bag Did Not
* Instrument Panel-To-Steering Column
Deploy) Reinforcement
* Knee Pad
* Passenger Compartment Sensor
* Steering Column
* Wiring Harness & Brackets
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* If any components are damaged or bent, they
must be replaced.
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KIA (1995-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - KIA (1995-98) \
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Model Year (1) Location
Sephia .............. 1996-98 ...................... D/P
1995 1/2 ..................... D/P
Sportage ............ 1996-98 ...................... D/P
( 1) - Location Definitions: D/P = Driver's & Passenger's
Side, DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - KIA (1995-98) \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
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Inspect & If
* Air Bag Diagnosis Control Unit
Damaged, Replace
* Clockspring
Component
* Impact Sensors Sensor Mountings ( 1)
(Even If Air
* Steering Column
Bag Did Not
* Steering Wheel
Deploy)
* Wiring Harness
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Comments
* After repairs a completed, ensure Warning
Light is functioning properly.
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1) - 1995 1/2 Sephia only.
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LEXUS (1990-98)
AIR BAG APPLICATION
AIR BAG APPLICATION TABLE - LEXUS (1990-98) \
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Page 1018 of 1501
Model Year (1) Location Inspection Table
Diamante ..... 1997-98 ........... D/P ............ MITSUBISHI-1
1994-96 ........... D/P ............ MITSUBISHI-2
1992-93 ........... DS ............. MITSUBISHI-2
Eclipse ...... 1996-98 ........... D/P ............ MITSUBISHI-1
1995 ............ D/P ............ MITSUBISHI-3
Expo ......... 1994-95 ........... DS ............. MITSUBISHI-1
Galant ....... 1997-98 ........... D/P ............ MITSUBISHI-1
1994-96 ........... D/P ............ MITSUBISHI-2
Mirage ....... 1997-98 ........... D/P ............ MITSUBISHI-1
1995-96 ........... D/P ............ MITSUBISHI-4
1994 ............. DS .............. MITSUBISHI-4
Montero ...... 1996-98 ........... D/P ............ MITSUBISHI-2
1994-95 ........... DS ............. MITSUBISHI-2
Montero
Sport ....... 1997-98 ........... D/P ............ MITSUBISHI-2
Sigma .......... 1990 ............ DS ............. MITSUBISHI-3
3000GT ....... 1997-98 ........... D/P ............ MITSUBISHI-1
1994-96 ........... D/P ............ MITSUBISHI-2
1991-93 ........... DS ............. MITSUBISHI-2
( 1) - Location Definitions: D/P = Driver's & Passenger's Side,
DS = Driver's Side Only, SI = Side Impact.
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INSPECTION PROCEDURES
INSPECTION PROCEDURES TABLE - MITSUBISHI-1 \
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Action Component or System
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Replace After
* Air Bag Module(s)
Deployment
* SRS Control Unit
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Inspect & If
* Clockspring
Damaged, Replace
* Steering Column & Intermediate Joint
Component
* Steering Wheel
(Even If Air
* Wiring Harness
Bag Did Not
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
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INSPECTION PROCEDURES TABLE - MITSUBISHI-2 \
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Action Component or System
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Replace After
* Air BagModule(s)
Deployment
* Front Impact Sensors
* SRS Control Unit
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Inspect & If
* Clockspring
Damaged, Replace
* Steering Column & Intermediate Joint
Component
* Steering Wheel
(Even If Air
* Wiring Harness
Bag Did Not
Deploy)
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Comments
* If any components are damaged or bent, they
must be replaced.
Page 1034 of 1501
Right Front OFF ............................... 7, 8 & 9
Right Front UP ............................ 6 & 7; 8 & 9
Right Front DOWN .......................... 6 & 8; 7 & 9
Lock Position
Left Front OFF ................................ 1, 5 & 9
Left Front UP ............................. 1 & 6; 5 & 9
Left Front DOWN ........................... 5 & 6; 1 & 9
Right Front OFF .................................. 7 & 8
Right Front UP ................................... 6 & 7
Right Front DOWN ................................. 6 & 8
(1) - Left side of vehicle refers to driver's side.
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MASTER WINDOW SWITCH CONTINUITY TABLE (MIRAGE - 4-DOOR) \
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Switch Position (1) Check Continuity Between Pins No.
Normal Position
Left Front OFF ............................... 8, 9 & 12
Left Front UP ........................... 8 & 13; 9 & 12
Left Front DOWN ......................... 8 & 12; 9 & 13
Left Rear OFF ................................ 1, 2 & 12
Left Rear UP ............................ 1 & 13; 2 & 12
Left Rear DOWN .......................... 2 & 13; 1 & 12
Right Front OFF ............................. 3, 11 & 12
Right Front UP ......................... 3 & 13; 11 & 12
Right Front DOWN ....................... 3 & 12; 11 & 13
Right Rear OFF .............................. 6, 12 & 14
Right Rear UP .......................... 6 & 12; 13 & 14
Right Rear DOWN ........................ 6 & 13; 12 & 14
Lock Position
Left Front OFF ............................... 8, 9 & 12
Left Front UP ........................... 8 & 13; 9 & 12
Left Front DOWN ......................... 8 & 12; 9 & 13
Left Rear OFF .................................... 1 & 2
Left Rear UP .................................... 1 & 13
Left Rear DOWN .................................. 2 & 13
Right Front OFF ................................. 3 & 11
Right Front UP .................................. 3 & 13
Right Front DOWN ............................... 11 & 13
Right Rear OFF .................................. 6 & 14
Right Rear UP .................................. 13 & 14
Right Rear DOWN ................................. 6 & 13
( 1) - Left side of vehicle refers to driver's side.
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SUB-SWITCH CONTINUITY TABLE (MIRAGE - ALL MODELS) \
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Switch Position Check Continuity Between Pins No.
OFF ......................................... 4 & 7; 6 & 8
UP .......................................... 5 & 7; 6 & 8
DOWN ........................................ 4 & 7; 5 & 6
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MASTER WINDOW SWITCH CONTINUITY TABLE (MONTERO & MONTERO SPORT) \
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Switch Position (1) Check Continuity Between Pins No.
Normal Position
Left Front OFF ............................... 8, 9 & 12
Page 1140 of 1501
Check continuity between specified terminals. See Figs. 31 and 33. If
continuity is not as specified, replace steering column combination
switch.
REMOVAL & INSTALLATION
* PLEASE READ THIS FIRST *
WARNING: Deactivate air bag system before performing any service
operation. See AIR BAG RESTRAINT SYSTEMS article. DO NOT
apply electrical power to any component on steering column
without first deactivating air bag system. Air bag may
deploy.
IGNITION SWITCH
Removal & Installation (Diamante)
Remove instrument panel lower cover. Remove upper and lower
steering column covers. See Fig. 1. Remove ignition switch. To
install, reverse removal procedure.
Removal & Installation (Eclipse)
1) Remove knee protector mount screw plugs. Remove knee
protector. Remove hood lock release handle. Remove upper and lower
steering column covers. See Fig. 6. Remove ignition key illumination
light.
2) Remove steering lock cylinder. Remove A/C-heater system
lap cooler and shower ducts. On A/T models, remove key interlock cable
and slide lever. On all models, remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (Galant)
Remove knee protector. Remove upper and lower column covers.
See Fig. 11 . Remove ignition switch. To install, reverse removal
procedure.
Removal & Installation (Mirage)
Remove knee protector. Remove steering column cover. See
Fig. 15 . Remove clip and cover. On A/T models, remove key interlock
cable, spring and slide lever. On all models, remove ignition switch.
To install, reverse removal procedure.
Removal & Installation (Montero & Montero Sport)
Remove lower instrument panel cover. Remove upper and lower
column covers. See Fig. 19 or 25. Remove ignition switch. To install,
reverse removal procedure.
Removal & Installation (3000GT)
Remove knee protector. Remove upper and lower steering column
covers. See Fig. 31. Remove A/C-heater system lap cooler duct and foot
duct. Remove key reminder switch. Remove ignition switch. To install,
reverse removal procedure.
STEERING COLUMN SWITCH
CAUTION: DO NOT hammer on steering shaft. Collapsible steering column
mechanism may be damaged.
Removal & Installation (Diamante)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 1. Remove steering
Page 1158 of 1501
1) Disconnect pressure hose from power steering pump. Attach
Pressure Gauge (MB990662-01) and Adapters (MB990993-01 and MB990994-
01). See Fig. 2. Tighten fittings to 22-29 ft. lbs. (30-39 N.m).
2) Bleed system. See HYDRAULIC SYSTEM BLEEDING under
LUBRICATION . Turn wheel several times to bleed air from gauge. Start
engine and let idle. Place thermometer in reservoir. Check fluid
level. Add fluid as necessary.
3) When fluid temperature reaches 122-140
F (50-60C),
disconnect connector from P/S pressure switch. Connect ohmmeter across
switch terminals. Slowly close shut-off valve. Check pressure when
ohmmeter indicates switch has closed (continuity). Pressure should be
218-290 (15-20 N.m). Slowly open shut-off valve. Check pressure when
ohmmeter indicates switch has opened (no continuity). Pressure should
be 102-174 (7-12 N.m). Reinstall pressure hose. Do not twist hose or
let hose interfere with adjacent parts. Replace P/S pressure switch if
pressure is not within specification. Bleed system.
CAUTION: DO NOT keep shutoff valve closed more than 3 seconds at a
time. DO NOT keep steering wheel turned to full lock
position for more than 10 seconds at a time.
STEERING WHEEL TURNING FORCE
Stationary Test
1) Position vehicle on level surface. Place steering wheel in
straight-ahead position. Start engine and let idle. Using a spring
scale, measure steering wheel turning force clockwise and
counterclockwise.
2) On Montero, turning force should be 8.2 lbs. (3.7 kg) or
less. On Montero Sport, turning force should be 8.8 lbs. (3.9 kg) or
less. If turning force exceeds specification, check for loose or
damaged belt, insufficient fluid, air in power steering fluid, and
collapsed or twisted hoses. Repair or replace as necessary.
REMOVAL & INSTALLATION
IDLER ARM
Removal
Loosen relay rod-to-idler arm lock nut. Using Steering
Linkage Puller (MB991113 or MB990635), separate idler arm from relay
rod and remove relay rod-to-idler arm lock nut. Remove idler arm bolts
and nuts. Remove idler arm. On Montero, loosen, but DO NOT remove
idler arm-to-bracket nut. Press arm from bracket and remove nut and
arm.
Inspection
Check idler arm bushings for damage or wear. Check idler arm
ball stud for looseness.
Installation
1) Apply multipurpose grease to inside surface of bushing and
idler arm support shaft. Insert bushing in idler arm. Insert idler arm
support in idler arm.
2) Install washer (knurled side toward bushing) and NEW lock\
nut. Tighten lock nut to specification. See TORQUE SPECIFICATIONS.
Place idler arm assembly in vise. Using a spring gauge, measure
turning resistance.
3) On all models, turning resistance should be 3-18 INCH lbs.
(.3-2.0 N.m). On Montero, if turning resistance is not within
specification, loosen or tighten lock nut to obtain proper resistance.
4) Install idler arm bolts and nuts. Install relay rod-to-
Page 1235 of 1501
ADJUSTMENTS & INSPECTION
WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
NOTE: See WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES article in
WHEEL ALIGNMENT section.
WHEEL BEARING
Preload
1) Using Socket (MB990954) and torque wrench, tighten axle
lock nut to 119 ft. lbs. (162 N.m) on Montero, 94-145 ft. lbs. (127-
196 N.m) on Montero Sport. Loosen nut to 0 ft. lbs. (0 N.m). Retighte\
n
nut to 18 ft. lbs. (25 N.m).
2) Loosen nut 30-40 degrees on Montero, 30 degrees on Montero
Sport. Install lock washer. If lock washer hole is not aligned with
lock nut hole, lock nut may be rotated up to 20 degrees to obtain
alignment. After setting preload, check hub turning resistance and
axial play (4WD only).
Hub Turning Resistance & Axial Play (4WD Only)
1) Using dial indicator, check front hub axial play. Axial
play should be 0.002" (0.05 mm) or less. Using INCH-lb. torque wrench
or spring scale attached to wheel stud, measure hub turning
resistance. Turning resistance should be 1.1-4.0 lbs. (5-18 N) on
Montero or 0.9-4.3 lbs. (4-19 N) on Montero Sport if measured using
spring scale, or 2.6-11.3 INCH lbs. (0.3-1.3 N.m) on both models if
measured using torque wrench.
2) Adjust wheel bearing so turning resistance and axial play
are within specification. If turning resistance and axial play cannot
be adjusted to specification, check wheel bearing condition and
installation.
Drive Axle End Play (4WD Only)
Install drive axle shim and snap ring. Push drive shaft in
toward knuckle. Measure clearance between drive flange and shim with a
feeler gauge. If clearance is not 0.016-0.028" (0.4-0.7 mm) replace
shim to bring clearance into specification.
BALL JOINT CHECKING
Lower Ball Joint
Place ball joint in soft-jawed vise. Install dial indicator
with stem resting on end of ball joint stud. Measure ball joint stud
end play. Replace ball joint if end play exceeds 0.012" (0.3 mm). For
ball joint replacement, see LOWER BALL JOINT under
REMOVAL & INSTALLATION .
Upper Ball Joint
1) Disconnect ball joint from steering knuckle. Place nut on
ball joint stud. Using INCH-lb. torque wrench, measure starting torque
required to rotate ball joint stud.
2) Starting torque should be 7-30 INCH lbs. (0.8-3.5 N.m).
Replace ball joint if starting torque is not within specification. For
ball joint replacement, see UPPER BALL JOINT under
REMOVAL & INSTALLATION .
REMOVAL & INSTALLATION
AXLE HUB ASSEMBLY