MITSUBISHI MONTERO 2000 Service Repair Manual
Page 1361 of 1839
BODY -Window Glass42-9
HANDLING OF AUTO WINDOW SEALER
Keep the sealant in a cool place, not exposed to the direct
rays of the sun. Do not place any heavy article on the sealant
nor press it, otherwise it will become deformed. Avoid storing
the sealant for more than 6 months, because it will lose its
sealing effect.
BODY PINCH-WELD FLANGE SERVICING
Before servicing the body pinch-weld flange, remove old
adhesive completely. If the flange requires painting, bake
it after painting is completed.
WORKING PROCESS
Window glass installation procedure
Body side
Cleaning of adhesion surface
Cut off the residual adhesive until the
thickness is less than 2 mm. Clean the
adhesion surface with isopropyl alcohol,
and let dry for 3 minutes or more.
Attaching of clip, spacer and dual
lock fastener
Attach the clip, spacer andduallock
fastener to set the positions for the glass
to be installed.
Application of primer
Apply to the adhesion surface of the
body and let dry for 3 minutes or more.
Window glass side
Reusing the glassReplacing the glass
Cleaning of adhesion surface
Completely cut off all of the residual
adhesive. Clean the adhesion
surface with isopropyl alcohol, and
let dry for 3 minutes or more.Cleaning of adhesion surface
Clean off any dirt adhering to the adhe-
sion surface with isopropyl alcohol, and
let dry for 3 minutes or more.
Gluing of window spacer, glass stoppers and dual lock fastener
Glue the window spacer, glass stoppers andduallock fasteneralong the standard position
on the glass outer circumference.
Application of primer
Apply sufficient primer evenly to the adhesion surface so that there is no patchiness. After
application, let dry for 3 to 30 minutes.
Application of adhesive
Within 30 minutes after applying the primer, apply the adhesive evenly all the way around
the inside edge of theglass.
Installing the glass
After applying the adhesive, lightly press the glass evenly so that it adheres
completely.
Cleaning
After removing any adhesive that is sticking out or adhering to the body or
glass with a spatula, etc., clean off with isopropyl alcohol.
Checking for water leaks
Carry out a shower test to check that no water will leak through.
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Page 1362 of 1839
W
IN DSH IE LD
R EM OVA L AND IN STA LLA TIO N U
nit : m m
Page 1363 of 1839
Page 1364 of 1839
2
2.5 m m W
in dsh ie ld G
la ss end lin e C
era m ic lin e G
la ss sto pper A
lig n th e gla ss
s to pper end wit h
t h e ce ra m ic
n otc h . G
la ss end lin e W
in dsh ie ld sp ace r 1
3.2 m m 2
1.5 m m
C au tio n
( 1 ) The prim er str e n gth en s th e ad hesiv e, so be su re to ap ply it even ly aro und th e en tir e
c ir c u m fe re n ce. How ever, a to o th ic k ap plic atio n will w eaken th e ad hesiv e.
( 2 ) Never to uch th e prim er-a p plie d su rfa ce.
6 . Alig n th e mark in g on th e win dsh ie ld mould in g wit h th e
w in dsh ie ld notc h ,a nd th en in sta ll th e win dsh ie ld m ould in g. M
ark in g C
era m ic lin e N
otc h W
in dsh ie ld m ould in g w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1365 of 1839
Page 1366 of 1839
Q
UARTE R WIN DO W GLA SS
R EM OVA L AND IN STA LLA TIO N 2
1
2
3 3
6
4 5
3 6
7 8<
L ong wheelb ase> C
lip
A A
Page 1367 of 1839
Q
uarte r w in dow gla ss 8
.5 mm 1
5 m m 1
5 m m
Page 1368 of 1839
B
ACK DO OR GLA SS
R EM OVA L AND IN STA LLA TIO N 43 3
5
S
ectio n B –B S
ectio n C –C S
ectio n D –D
1
A
A
B B
C
C D
D
1 2.5 1
2.5
13 1
2.5 1
8 2
4.5
A dhesiv e: 3M ATD Part N o.8609 Super Fast U re th an e Auto Gla ss Seala n to r eq uiv ale n t
P
rim er P
rim er
Prim er
P
rim er
R em oval ste p s
1 . H arn ess co nnecto r
A A"
"
AA
2. B ack door gla ss
" AA
3. D ual lo ck fa ste ner "
AA
4. G la ss sto pper
" AA
5. W in dow dam
R EM OVA L SER VIC E PO IN T
A A"
BACK DO OR GLA SS REM OVA L
R em ove th e back door gla ss in th e sa m e manner as fo r
t h e win dsh ie ld . (R efe r to P42-1 1 .)
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1369 of 1839
B
ack door gla ss A
lig n th e back door
g la ss end wit h th e
w in dow dam end.
Page 1370 of 1839
S
ta ndard va lu e D
oor outs id e handle pla y m m 2
.0 or m ore P
ow er w in dow opera tin g cu rre ntA 5
.0 ±2 (p ow er su pply 14.5 ±0.3 V at 23_
C ) D
oor in sid e handle pla y m m 5
.3 or m ore S
pecif ie d se ala nt R
em ark W
ate rp ro of film 3
M AT D Part N o. 8625 or equiv a le nt R
ib bon se ale r N
um ber N
am e U
se M
B990784 O
rn am entre m ove r D
oor tr im re m ova l M
B990900 or
M B9911 64 D
oor hin ge adju st-
i n g wre nch A
dju stm ent of door fit H
arn ess se t
A : Te st harn ess
B : LE D harn ess
C : LE D harn ess
a dapte r
D : Pro be T
e rm in alvo lt a ge measu re m ent
A : Connecto r pin co nta ct pre ssu re ch eck
B : Pow er cir c u it ch eck
C : Pow er cir c u it ch eck
D : Com merc ia lte ste r co nnectio n