length MITSUBISHI MONTERO 2000 Service Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2000, Model line: MONTERO, Model: MITSUBISHI MONTERO 2000Pages: 1839, PDF Size: 29.19 MB
Page 25 of 1839
GENERAL -Major Specifications00-24
ItemsV68WV65W
MYHFL6MNXFL6,
MNXFR6MYXFL6,
MYXFR6MNHCL6,
MNHCR6MYHCL6,
MYHCR6
VehicleOverall length14,2604,280
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,9802,0001,915
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,1651,1701.075
Max. axle weight rating-rear1,3451,3401,435
Seating capacity5
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
automa-
tic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 26 of 1839
GENERAL -Major Specifications00-25
ItemsV65W
MNXCL6,
MNXCR6MYXCL6,
MYXCR6
VehicleOverall length14,280
dimensionsOverall width21,875mm
Overall height (unladen)31,845,1,875*1
Wheelbase42,545
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,005*2, 1,025*3
Ground clearance
(unladen)9235
Angle of approach
degrees1042*
Angle of departure
degrees1133.5*
VehicleKerb weight1,935
weight kgMax. gross vehicle weight2,510
Max. axle weight rating-front1,080
Max. axle weight rating-rear1,430
Seating capacity5
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 28 of 1839
GENERAL -Major Specifications00-27
ItemsV78WV75W
LYHFL6,
LYHFR6LNXFL6,
LNXFR6LYXFL6,
LYXFR6LNHCL6,
LNHCR6LYHCL6,
LYHCR6
VehicleOverall length14,7754,795
dimensionsOverall width21,8451,8751,845mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9225235
Angle of approach
degrees1042*
Angle of departure
degrees1124*
VehicleKerb weight2,1252,1552,060
weight kgMax. gross vehicle weight2,7602,8002,760
Max. axle weight rating-front1,1601,110
Max. axle weight rating-rear1,6001,650
Seating capacity7
EngineModel No.4M41-DOHC Intercooler Turbo6G74GDI
Total displacement mL3,2003,496
Transmis-Model No.V5A51V5M31V5A51V5M31V5A51
sionType5-speed
automatic5-speed
manual5-speed
auto-
matic5-speed
manual5-speed
automatic
Fuel systemFuel supply systemElectronically-controlled high
pressure fuel distributionGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 29 of 1839
GENERAL -Major Specifications00-28
ItemsV75W
LNXCL6,
LNXCR6LYXCL6,
LYXCR6
VehicleOverall length14,795
dimensionsOverall width21,875mm
Overall height (unladen)31,855,1,885*1
Wheelbase42,780
Track-front51,560
Track-rear61,560
Overhang-front7710
Overhang-rear81,285*2, 1,305*3
Ground clearance
(unladen)9235
Angle of approach
degree1042*
Angle of departure
degree)1124*
VehicleKerb weight2,095
weight kgMax. gross vehicle weight2,760
Max. axle weight rating-front1,110
Max. axle weight rating-rear1,650
Seating capacity7
EngineModel No.6G74GDI
Total displacement mL3,496
Transmis-Model No.V5M31V5A51
sionType5-speed
manual5-speed
automatic
Fuel systemFuel supply systemGDI
NOTE:
*1: Vehicles with roof rails
*2: Vehicles with 235/80R16 Tyre
*3: Vehicles with 265/70R16 Tyre
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 896 of 1839
D
ia m ete r (D )x Length (L ) m m A 1
0 x45 B 8
x30 C 1
0 x80 D 1
0 x25 E 1
0 x35 D
ia m ete r (D )x Length (L ) m m A 1
2 x25 B 1
0 x45 C 1
0 x50 D
ia m ete r (D )x Length (L ) m m A 1
2 x40 B 1
2 x55 R
ele ase
b earin g <
6G 7> S
ta rte r
m oto r
S ta rte r
m oto r w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k
Page 1051 of 1839
FRONT AXLE -General Information26-2
GENERAL INFORMATION
The front axle consists of the front hubs, knuckles,
drive shaft, wheel bearings, ball joints, front
differential, and freewheel clutch.
The features are:
DThe structural method of press fitting unit
bearing into the front hub is applied.
DThe wheel bearing uses a taper roller unit
bearing. For vehicles with ABS, a rotor for
detecting the wheel speed is press-fitted to
the U.J. outer wheel.
DDrive shafts incorporate U.J.-B.J.-type constant
velocity ball joint has high power transmission
efficiency and reduces vibration and noise.NOTE
U.J. is an abbreviation of Under cut Joint.
DA vacuum-type freewheel clutch has been
adopted in the freewheel mechanism. Its
solenoid valve and actuator switch powertrain
between 2WD and 4WD.
DThe differential support method is a four-point
elastic support method which reduces vibration
and noise.
ItemSpecification
WheelWheel bearing typeTaper roller type unit bearing
bearingsBearing (outside diameter´inside diameter)
mm88´50
DriveJoint typeOutsideU.J.
shaftInsideD.O.J.
Shaft length
*1´Shaft diam-Right353´28
*2,361.5´26*3
eter mmLeft323´28
*2,330´26*3
InnerShaft length´Shaft diameter mm389.2´31.5
shaftBearing (outside diameter´inside diameter)
mm62´35
NOTE
*1:The shaft length indicates the length between the center points of each joint.
*2:4M41-M/T
*3:4D56, 4M41-A/T, 6G74 GDI
FRONT DIFFERENTIAL
ItemSpecification
Reduction gear typeHypoid gear
Reduction ratio4.900
*1, 3.917*2, 4.100*3, 4.300*4
Differential gear typeStraight bevel gear
NumberDrive gear49
*1,47*2, 41*3, 43*4
of teeth
Drive pinion10
*1,*3,*4, 12*2
Side gear14
Pinion gear10
NOTE
*1:4D56
*2:4M41-A/T
*3:4M41-M/T
*4:6G74 GDI
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1053 of 1839
FRONT AXLE -Service Specifications/Lubricants26-4
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Wheel bearing axis backlash mm-0
Front axle total backlash mm-11
Solenoid valve resistanceW36 - 46-
Hub rotation starting torque N×m-1.75
Setting of D.O.J. boot length mm80±5-
Opening dimension of the spe-
cial tool (MB991561) mmWhen the B.J. boot band
(small) is crimped.2.9-
When the B.J. boot band
(big) is crimped.3.2-
Crimped width of the B.J. boot band mm2.4 - 2.8-
Crimped height of B. J. boot band (big) mm-9.5
Final drive gear backlash mm0.11 - 0.16-
Drive gear runout mm-0.05
Differential gear backlash mm0 - 0.0760.2
Drive pinion turning torque N×mWithout oil seal0.83 - 1.19-
With oil sealCompanion flange (oil seal contact
surface) with anti-rust oil
0.93 - 1.128-
Companion flange (oil seal contact
surface) with gear oil
0.97 - 1.32-
LUBRICANTS
ItemsSpecified lubricantsQuantity
Front differential gear oilHypoid gear oil API classification GL-5 or higher, SAE
viscosity No. 90, 80W1.2 L
D.O.J. boot greaseRepair kit grease4M41-M/T:135±10 g
4M41-A/T, 6G7:
100±10 g
U.J.boot greaseRepair kit grease4M41-M/T:180±10 g
4M41-A/T, 6G7:
135±10 g
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1210 of 1839
35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SPECIAL TOOLS 6..........................
TROUBLESHOOTING
ON-VEHICLE SERVICE 19...................
Brake Pedal Check and Adjustment 19..........
Hydraulic Brake Booster (HBB) Operation Check
HBB Check
HBB Motor Relay Continuity Check
Brake Booster Operating Test
Check Valve Operation Check
Load Sensing Spring Length Check and
Adjustment
Load Sensing Proportioning Valve Function
Test
Bleeding
Brake Fluid Level Sensor Check 30.............
Brake Booster Vacuum Switch Check
Disc Brake Pad Check and Replacement 31.....
Disc Brake Rotor Check 32.....................
Brake Disc Thickness Check 32.................
Brake Disc Run-out Check and Correction 33....
BRAKE PEDAL 34..........................
HYDRAULIC BRAKE BOOSTER (HBB)
HBB BUZZER
MASTER CYLINDER AND BRAKE
BOOSTER
Master Cylinder 43.............................
FRONT DISC BRAKE 44....................
REAR DISC BRAKE 49......................
LOAD SENSING PROPORTIONING
VALVE
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1213 of 1839
BASIC BRAKE SYSTEM -Service Specifications35A-5
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Brake pedal heightL.H. drive vehicles192 - 195-
mm
R.H. drive vehicles187 - 190-
Brake pedal play mm3-8-
Brake pedal to floorboard clearance when the brake pedal is depressed mm90 or more-
Hydraulic brake
booster (HBB)Pump motor
operation timeWhen power supply system brake fluid
pressure is not applied20 - 80-
When power supply system brake fluid
pressure is applied2-11-
Hydraulic pressurePedal depressionFront0.6 or more-
during no vacuum
operation testforce: 100 N
Rear0-
MPa
Pedal depressionFront4.5 or more-
force: 500 N
Rear0-
Hydraulic pressurePedal depressionFront3.0 - 4.0-
during vacuum op-
eration test
MPa
force: 100 N
Rear3.3 - 4.3-
Pedal depressionFront8.0 - 10.0-
force: 200 N
Rear8.0 - 10.0-
Pedal depressionFront14.0 - 18.0-
force: 400 N
Rear14.0 - 18.0-
Pedal depressionFront15.0 - 19.0-
force: 500 N
Rear15.0 - 19.0-
Clearance between brake booster push rod and primary piston6G70.5 - 0.9-
mm
4D5, 4M40.8 - 1.2-
Load sensing propor-When load sensing spring length is 133Short wheelbase4.9 - 5.9 (9.8)-
tioning valve output
fluid pressure (Inputmm (when unladen)
Long wheelbase5.9 - 6.9 (9.8)-
fluid pressure) MPa
9.0 - 11.0
(16.7)-
Long wheelbase9.3 - 10.3 (9.8)-
11.4 - 13.4
(16.7)-
Load sensing spring length
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk
Page 1647 of 1839
CHASSIS ELECTRICAL -Radio/Tape Player54A-77
B-7 Insufficient memory (preset stations are erased).
Is dedicated fuse No. 5 blown or is the circuitopen?YESReplace fuse or repair harness.
NO
Disconnect and check the connector at the rear of the radio.
Is the memory backup (battery) powerbeing supplied?NORepair harness.
YES
Repair or replace radio.
C. TAPE PLAYER
C-1 Cassette tape will not be inserted.
Are there any foreign objects in the tape player?YESRemove the object(s)*1.
NO*1
Attempting to force a foreign object (e.g., a coin or clip, etc.)
out of the tape player maydamage the mechanism. The
player should be taken to a service dealer for repair.
Does the tape player work if another tape is inserted?YESReplace tape*2.
NO
Repair or replace tape player.
*2
Ensure that the tape label is not loose, that the tape itself is
not deformed and that the tape is tightly wound. Also, tape of
C-120 or greater length often get caught in the mechanism
and should not be used.
C-2 No sound (even after a tape has been inserted).
Is dedicated fuse No. 6 blown or is the circuitopen?YESReplace fuse or repair harness.
NO
Is connector at rear of radio connected tightly?NOConnect connector firmly.
YES
Disconnect connector at rear of radio. Is ACC powerbeing
supplied to the radio?YESRepair or replace tape player.
NO
Repair harness.
www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk