MITSUBISHI PAJERO PININ 2000 Workshop Manual

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n te rio r a n d S upple m en ta l
R estr a in t S yste m ( S R S) . . . . . . . .
H eate r, A ir C ondit io ner a n d
V en tila tio n . . . . . . . . . . . . . . . . . . . . .

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S C O PE O F M AIN TE N ANCE, R EPA IR
A ND S ER VIC IN G E XPLA NATIO NS
T his m anual p ro vid es e xp la natio ns, e tc . c o nce rn in g
p ro ce dure s fo r th e in sp ectio n, m ain te nance , r e pair
a nd s e rv ic in g o f th e s u bje ct m odel. N ote , h ow eve r,
t h at fo r e ngin e a nd tr a nsm is sio n-re la te d c o m ponent
p arts , th is m anual c o ve rs o nly o n-v e hic le
i n sp ectio ns, a dju stm ents , a nd th e r e m ova l a nd
i n sta lla tio n p ro ce dure s fo r m ajo r c o m ponents .
F or d eta ile d in fo rm atio n c o nce rn in g th e in sp ectio n,
c h eckin g, a dju stm ent, d is a sse m bly a nd r e asse m bly
o f th e e ngin e, tr a nsm is sio n a nd m ajo r c o m ponents
a fte r th ey h ave b een r e m ove d fr o m th e v e hic le ,
p le ase r e fe r to s e para te m anuals c o ve rin g th e
e ngin e a nd th e tr a nsm is sio n.
O N-V EH IC LE S ER VIC E
ª O n-v e hic le S erv ic e º is p ro ce dure s fo r p erfo rm in g
i n sp ectio ns a nd a dju stm ents o f p artic u la rly
i m porta nt lo ca tio ns w it h r e gard to th e c o nstr u ctio n
a nd fo r m ain te nance a nd s e rv ic in g, b ut o th er
i n sp ectio n ( fo r lo ose ness, p la y, c ra ckin g, d am age,
e tc .) m ust a ls o b e p erfo rm ed.
I N SPEC TIO N
U nder th is tit le a re p re se nte d in sp ectio n a nd
c h eckin g p ro ce dure s to b e p erfo rm ed b y u sin g
s p ecia l to ols a nd m easu rin g in str u m ents a nd b y
f e elin g, b ut, fo r a ctu al m ain te nance a nd s e rv ic in g
p ro ce dure s, v is u al in sp ectio ns s h ould a lw ays b e
p erfo rm ed a s w ell. D
EFIN IT IO N O F T E R M S
S TA NDARD V A LU E
I n dic a te s th e v a lu e u se d a s th e s ta ndard fo r ju dgin g
t h e q ualit y o f a p art o r a sse m bly o n in sp ectio n o r
t h e v a lu e to w hic h th e p art o r a sse m bly is c o rre cte d
a nd a dju ste d. It is g iv e n b y to le ra nce .
L IM IT
S how s th e s ta ndard fo r ju dgin g th e q ualit y o f a p art
o r a sse m bly o n in sp ectio n a nd m eans th e m axim um
o r m in im um v a lu e w it h in w hic h th e p art o r a sse m bly
m ust b e k e pt fu nctio nally o r in s tr e ngth . It is a v a lu e
e sta blis h ed o uts id e th e r a nge o f s ta ndard v a lu e.
R EFE R EN CE V A LU E
I n dic a te s th e a dju stm ent v a lu e p rio r to s ta rtin g th e
w ork ( p re se nte d in o rd er to fa cilit a te a sse m bly a nd
a dju stm ent p ro ce dure s, a nd s o th ey c a n b e
c o m ple te d in a s h orte r tim e).
C AUTIO N
I n dic a te s th e p re se nta tio n o f in fo rm atio n p artic u la rly
v it a l to th e w ork e r d urin g th e p erfo rm ance o f
m ain te nance a nd s e rv ic in g p ro ce dure s in o rd er to
a vo id th e p ossib ilit y o f in ju ry to th e w ork e r, o r
d am age to c o m ponent p arts , o r a r e ductio n o f
c o m ponent o r v e hic le fu nctio n o r p erfo rm ance , e tc .
I N DIC ATIO N O F T IG HTE N IN G T O RQ UE
T he tig hte nin g to rq ue s h ow n in th is m anual is a
b asic v a lu e w it h a to le ra nce o f ± 1 0% e xce pt th e
f o llo w in g c a se s w hen th e u pper a nd lo w er lim it s
o f tig hte nin g to rq ue a re g iv e n.
( 1 ) The to le ra nce o f th e b asic v a lu e is w it h in ± 1 0% .
( 2 ) Specia l b olt s o r th e lik e a re in u se .
( 3 ) Specia l tig hte nin g m eth ods a re u se d.

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T ro uble sh ootin g o f e le ctr o nic c o ntr o l s yste m s fo r w hic h th e M UT-I I c a n b e u se d fo llo w s th e b asic o utlin e
d escrib ed b elo w . F urth erm ore , e ve n in s yste m s fo r w hic h th e M UT-II c a nnot b e u se d, p art o f th ese s yste m s
s till fo llo w th is o utlin e.
T R O UBLE SH O OTIN G C O NTE N TS
1 . STA NDARD F LO W O F D IA G NO SIS T R O UBLE SH O OTIN G
T he tr o uble sh ootin g s e ctio ns fo llo w th e b asic d ia gnosis flo w w hic h is g iv e n b elo w . If th e d ia gnosis
f lo w is d if f e re nt fr o m th at g iv e n b elo w , o r if a ddit io nal e xp la natio n is r e quir e d, th e d eta ils o f s u ch d if f e re nce s
o r a ddit io ns w ill a ls o b e lis te d.
D ia g nosis m eth od C
heck t r o uble s ym pto m .
R eoccu rs Does n ot r e occu r. H
hlg hlvrc s t nuWh rb Iy qct y o
D ia gnosis c o de
d is p la ye d. f
0 .k H j f. .k 0 .rj Uae1 0d.fO 0E r6 H hCh src t rw oB BxP Do3
2 . SYSTE M O PER ATIO N A ND S YM PTO M V ER IF IC ATIO N T E STS
I f v e rif ic a tio n o f th e tr o uble s ym pto m s is d if f ic u lt , p ro ce dure s fo r c h eckin g o pera tio n a nd v e rif y in g tr o uble
s ym pto m s a re s h ow n.
3 . DIA G NO SIS F U NCTIO N
D eta ils w hic h a re d if f e re nt fr o m th ose in th e ª D ia gnosis F unctio nº s e ctio n o n th e n ext p age a re lis te d.
4 . IN SPEC TIO N C HART F O R D IA G NO SIS C O DES
5 . IN SPEC TIO N P R O CED URE F O R D IA G NO SIS C O DES
I n dic a te s th e in sp ectio n p ro ce dure s c o rre sp ondin g to e ach d ia gnosis c o de. ( R efe r to P .0 0-9 fo r h ow
t o u se th e in sp ectio n p ro ce dure s.)

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