engine NISSAN 350Z 2007 Z33 Roof Workshop Manual

RF-4
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNIS00066
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNIS00067
Tool number
(Kent-Moore No.)
Tool nameDescription
(J39570)
Chassis earLocating the noise
(J43980)
NISSAN Squeak and
Rattle KitRepairing the cause of noise
SIIA0993E
SIIA0994E
Tool name Description
Engine ear Locating the noise
SIIA0995E

RF-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 November2007 350Z
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.

Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.

If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:

removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.

tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.

feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.

placing a piece of paper between components that you suspect are causing the noise.

looking for loose components and contact marks.
Refer to RF-7, "
Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE

If the cause is a loose component, tighten the component securely.

If the cause is insufficient clearance between components:
–separate components by repositioning or loosening and retightening the component, if possible.
–insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
NOTE:
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100×135 mm (3.94×5.31 in)/76884-71L01: 60×85 mm (2.36×3.35 in)/76884-
71L02: 15×25 mm (0.59×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50×50 mm (1.97×1.97 in)/73982-
50Y00: 10 mm (0.39 in) thick, 50×50 mm (1.97×1.97 in)

RF-8
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 November2007 350Z
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. The rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

SOFT TOP
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Revision: 2006 November2007 350Z
CONDITIONS FOR OPERATION
Operation is avairable when all of the conditions below are satisfied.

Ignition switch is ON.

The brake pedal is ON.

Vehicle speed is 4 km/h (2 MPH) or less.

Battery voltage is approximately 10 V or more.
CAUTION:
Run the engine when operating or inspecting the soft top to prevent battery dies.
CONDITIONS FOR STOPPING OPERATION
Operation of the soft top stops when the conditions below are satisfied while the soft top is operating.

Any of the above operation conditions is no longer satisfied.

The passenger side power seat is operated. (It does not move when seat cancel switch is ON.)
OUTLINE OF OPERATION
Refer to the illustrations for the positions of the soft top, and the conditions of switch and actuator operation.
OPERATION: FULL CLOSE → FULL OPEN
Refer to RF-19, "State Chart" .

CONDITION: FULL CLOSE

CONDITION: OP 1
When the soft top switch is pushed to OPEN, the indicator lamp illuminates, windows activate to the fully-
open position and the passenger seat tilts forward by approximately 6 degrees by power window down
request signal. When passenger seat tilts forward by approximately 6 degrees, seat back position signal is
turned ON.

CONDITION: OP 2
The 5th bow unlock actuator operates, releasing the 5th bow lock.
Item Condition
5th bow half-latch switch : OFF
5th bow full-latch switch : OFF
5th bow ending switch : OFF
5th bow full open detection switch : OFF
5th bow full close detection switch : OFF
Storage lid full open detection switch : OFF
Storage lid full close detection switch LH : OFF
Storage lid full close detection switch RH : OFF
Roof full open detection switch : OFF
Roof full close detection switch : OFF
Body interference prevention switch : OFF
Roll bar interference prevention switch : OFF
Item Condition
Soft top switch : OPEN (Until the operation ends)
Indicator lamp : ON
Power window down request signal : ON
Seat back position signal : OFF → ON
Item Condition
5th bow unlock actuator : ON

RF-40
SOFT TOP
Revision: 2006 November2007 350Z
Check Soft Top Control Unit Power Supply (OP, CL)NIS0006K
1. CHECK FUSE

Check 10A fuse [No.12, located in the fuse block (J/B)]

Check 40A fusible link (letter G located in the fuse and fusible link box.)
NOTE:
Refer to RF-11, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
PG-4, "
POWER SUPPLY ROUTING CIRCUIT" .
2. CHECK POWER SUPPLY CIRCUIT
1. Start engine.
2. Check voltage between soft top control unit connector B66, 67
terminal 1, 8, 17 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check soft top control unit power supply circuit for open
or short.
3. CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect soft top control unit connector.
3. Check continuity between soft top control unit connector B66
terminal 7, 16 and ground.
OK or NG
OK >> Power supply and ground circuit are OK.
NG >> Check soft top control unit ground circuit for open or
short.
Check Soft Top Switch (OPEN)NIS0006L
1. CHECK SOFT TOP OPEN SWITCH SIGNAL
1. Start engine.
2. Check soft top control unit connector and ground.
OK or NG
OK >> Soft top switch (OPEN) is OK.
NG >> GO TO 2.1 (W/R) - Ground : Battery voltage
8 (W/R) - Ground : Battery voltage
17 (R) - Ground : Battery voltage
PIIA7886E
7 (B) - Ground : Continuity should exist.
16 (B) - Ground : Continuity should exist.
PIIA7887E
ConnectorTerminal (Wire color)
Soft top switch
ConditionVoltage (V)
(Approx.)
(+) (-)
B67 18 (SB) GroundOPEN 0
Other than above 5
PIIA7888E

RF-42
SOFT TOP
Revision: 2006 November2007 350Z
5. CHECK SOFT TOP CONTROL UNIT OUTPUT SIGNAL
1. Connect soft top control unit connector.
2. Start engine.
3. Check voltage between soft top control unit connector B67 ter-
minal 18 and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace soft top control unit.
Check Soft Top Switch (CLOSE)NIS0006M
1. CHECK SOFT TOP CLOSE SWITCH SIGNAL
1. Start engine.
2. Check soft top control unit connector and ground.
OK or NG
OK >> Soft top switch (CLOSE) is OK.
NG >> GO TO 2.
2. CHECK SOFT TOP SWITCH GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect soft top switch connector.
3. Check continuity between soft top switch connector M14 termi-
nal 1 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.18 (SB) - Ground : Approx. 5V
PIIA7888E
ConnectorTerminal (Wire color)
Soft top
switch ConditionVoltage (V)
(Approx.)
(+) (-)
B67 19 (R/W) GroundCLOSE 0
Other than above 5
PIIA7892E
1 (B) - Ground : Continuity should exist.
PIIA7889E

SOFT TOP
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Revision: 2006 November2007 350Z
3. CHECK SOFT TOP SWITCH
Soft top switch operate, check continuity between soft top switch connector M14 terminal 1 and 4.
OK or NG
OK >> GO TO 4.
NG >> Replace soft top switch.
4. CHECK SOFT TOP SWITCH CIRCUIT
1. Check continuity between soft top control unit connector B67 terminal 19 and soft top switch connector
M14 terminal 4.
2. Check continuity between soft top control unit connector B67
terminal 19 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness.
5. CHECK SOFT TOP CONTROL UNIT OUTPUT SIGNAL
1. Connect soft top control unit connector.
2. Start engine.
3. Check voltage between soft top control unit connector B67 ter-
minal 19 and ground.
OK or NG
OK >> Check condition of harness and connector.
NG >> Replace soft top control unit.
Connector TerminalSoft top switch
ConditionContinuity
M14 1 4CLOSE Yes
Other than above No
PIIA7893E
ConnectorTerminal
(Wire color)
ConnectorTerminal
(Wire color)
Continuity
(+) (-)
B67 19 (R/W) M14 4 (R/G) No
M14 4 (R/G) B67 19 (R/W) Yes
19 (R/W) - Ground : Continuity should not exist.PIIB0834E
19 (R/W) - Ground : Approx. 5V
PIIA7892E

RF-44
SOFT TOP
Revision: 2006 November2007 350Z
Check 5th Bow Unlock Actuator (Open Operate)NIS0006N
1. CHECK 5TH BOW UNLOCK ACTUATOR SIGNAL
1. Start engine.
2. Operate soft top switch OPEN, check voltage between soft top
control unit connector and ground.
OK or NG
OK >> GO TO 2.
NG >> Replace soft top control unit.
2. CHECK 5TH BOW UNLOCK ACTUATOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect 5th bow unlock actuator connector.
3. Check continuity between 5th bow unlock actuator connector
T203 terminal 1 and ground.
OK or NG
OK >> Replace 5th bow unlock actuator.
NG >> Repair or replace harness.
Check 5th Bow Half-Latch Switch (Open Operate)NIS0006O
1. CHECK 5TH BOW HALF-LATCH SWITCH SIGNAL CHECK
1. Start engine.
2. Operate soft top switch OPEN, check voltage between soft top control unit connector and ground.
OK or NG
OK >> Soft top lock switch (5th bow half-latch switch) is OK.
NG >> GO TO 2.
Con-
nectorTerminal (Wire color)
Roof ConditionVoltage (V)
(Approx.)
(+) (-)
B66 6 (R) Ground OP1 → OP2 0 → Battery voltage
PIIA7895E
1 (B) - Ground : Continuity should exist.
PIIA7896E
ConnectorTerminal (Wire color)
Roof conditionVoltage (V)
(Approx.)
(+) (-)
B67 31 (L) Ground OP2 → OP3 5 → 0
PIIA7897E

SOFT TOP
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Revision: 2006 November2007 350Z
2. CHECK 5TH BOW HALF-LATCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect soft top control unit and soft top lock switch (at 5th bow lock assembly in storage lid) connec-
tor.
3. Check continuity between soft top control unit connector B67
terminal 31 and soft top lock switch connector T205 terminal 5.
4. Check continuity between soft top control unit connector B67
terminal 31 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness.
3. CHECK 5TH BOW HALF-LATCH SWITCH GROUND CIRCUIT
Check continuity between soft top lock switch connector T205 terminal 6 and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness.
4. CHECK SOFT TOP CONTROL UNIT OUTPUT SIGNAL
1. Connect soft top control unit connector.
2. Start engine.
3. Check voltage between soft top control unit connector B67 ter-
minal 31 and ground.
OK or NG
OK >> Replace Soft top lock switch (5th bow lock assembly in
storage lid).
NG >> Replace soft top control unit.31 (L) - 5 (L) : Continuity should exist.
31 (L) - Ground : Continuity should not exist.
PIIA7898E
6 (B) - Ground : Continuity should exist.
PIIA7899E
31 (L) - Ground : Approx. 5V
PIIA7897E

RF-46
SOFT TOP
Revision: 2006 November2007 350Z
Check 5th Bow Actuator (Open Operate)NIS0006P
1. CHECK 5TH BOW ACTUATOR INPUT SIGNAL
1. Start engine.
2. Operate soft top switch OPEN, check voltage between 5th bow
actuator connector and ground.
OK or NG
OK >> Replace 5th bow actuator.
NG >> GO TO 2.
2. CHECK 5TH BOW ACTUATOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect soft top control unit and 5th bow actuator connector.
3. Check continuity between soft top control unit connector B68
terminal 44, 45 and 5ht bow actuator connector B233 terminal 1,
2.
4. Check continuity between soft top control unit connector B68
terminal 44, 45 and ground.
OK or NG
OK >> Replace soft top control unit.
NG >> Repair or replace harness.
Check 5th Bow Full Close Detection Switch (Open Operate)NIS0006Q
1. CHECK 5TH BOW FULL CLOSE DETECTION SWITCH SIGNAL
1. Start engine.
2. Operate soft top switch OPEN, check voltage between soft top control unit connector and ground.
OK or NG
OK >> Plate rail RR (5th bow full close switch) is OK.
NG >> GO TO 2.
Con-
nectorTerminal (Wire color)
Roof conditionVoltage (V)
(Approx.)
(+) (-)
B233 2 (G/R) Ground OP2 → OP3 0 → Battery voltage
PIIB9113E
44 (G/R) - 1 (G/Y) : Continuity should exist.
45 (G/Y) - 2 (G/R) : Continuity should exist.
44 (G/R) - Ground : Continuity should not exist.
45 (G/Y) - Ground : Continuity should not exist.
PIIA7901E
ConnectorTerminal (Wire color)
Roof conditionVoltage (V)
(Approx.)
(+) (-)
B67 27 (GY) Ground OP3 → OP4 5 → 0
PIIA7902E