engine NISSAN FRONTIER 1997 D22 / 1.G Manual PDF

ENGINE OIL AND OIL FILTER
RECOMMENDATION
Selecting the correct oil
It is essential to chose the correct quality
and viscosity oil to ensure satisfactory en-
gine life and performance. NISSAN recom-
mends the use of a low friction oil (energy
conserving oil) in order to improve fuel
economy and conserve energy. Oils which
do not have the specified quality label
should not be used as they could cause
engine damage.Only those engine oils with the American
Petroleum Institute (API) CERTIFICATION
MARK on the front of the container should
be used. This type of oil supersedes the
existing API SG or SH and Energy Conserv-
ing II categories.
If you cannot find engine oil with the CERTI-
FICATION MARK, an API SG or SH and
Energy Conserving II oil with API Service
Symbol may be used. An oil with a single
designation SG or SH, or in combination with
other categories (for example, SG/CC or
SG/CD) may also be used if one with the API
CERTIFICATION MARK cannot be found.
Mineral based or synthetic type oils may be
used in your NISSAN vehicle. These oils
must however, meet the API quality and
SAE viscosity ratings specified for your ve-
hicle. Do not mix mineral based and syn-
thetic type oils in the engine at the same
time.
Oil additives
NISSAN does not recommend the use of oil
additives. The use of an oil additive is not
necessary when the proper oil type is used
and maintenance intervals are followed.
Oil which may contain foreign matter or has
been previously used should not be used.
Oil viscosity
The engine oil viscosity or thickness
changes with temperature. Because of this,
it is important that the engine oil viscosity be
selected based on the temperatures at
which the vehicle will be operated before
the next oil change. The chart ``Recom-
mended SAE viscosity number'' shows the
recommended oil viscosities for the ex-
pected ambient temperatures. Choosing an
oil viscosity other than that recommended
could cause serious engine damage.
ATI0507
9-6
ZX

Selecting the correct oil filter
Your new vehicle is equipped with a high-
quality genuine NISSAN oil filter. When
replacing, use the genuine oil filter or its
equivalent for the reason described in
``Change intervals''.
Change intervals
The oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Oil and filter other
than the specified quality, or oil and filter
change intervals longer than recommended
could reduce engine life. Damage to en-
gines caused by improper maintenance or
use of incorrect oil and filter quality and/or
viscosity is not covered by the new NISSAN
vehicle warranties.
Your engine was filled with a high quality
engine oil when it was built. You do not have
to change the oil before the first recom-
mended change interval. Oil and filter
change intervals depend upon how you use
your vehicle. Operation under the following
conditions may require more frequent oil
and filter changes:
Ð repeated short distance driving at cold
outside temperatures,Ð driving in dusty conditions,
Ð extensive idling,
Ð towing a trailer.
RECOMMENDED SAE
VISCOSITY NUMBER
cSAE 5W-30 viscosity oil is preferred
for all temperatures. SAE 10W-30 vis-
cosity oil may be used if the ambient
temperature is above 0ÉF (-18ÉC).
ATI0509
9-7
ZX

Model KA24E
Type Gasoline, 4-cycle
Cylinder arrangement 4-cylinder in-line
Bore ý Stroke in (mm) 3.504 ý 3.780 (89.0 ý 96.0)
Displacement cu in (cm
3) 145.78 (2,389)
Firing order 1-3-4-2
Idle speed rpm
See the ``Emission Control
Label'' on the underside of the hood. Ignition timing (BTDC) degree/rpm
CO percentage at idle speed [No air] %
Spark plug ZFR4E-11 (Hot)
ZFR5E-11 (Standard)
ZFR6E-11 (Cold)
Spark plug gap in (mm) 0.039 to 0.043 (1.0 to 1.1)
Camshaft operation Timing chain
Generator belt size
Width ý Length in (mm) 0.429 ý 36.81 (10.9 ý 935)
The spark ignition system of this ve-
hicle meets all requirements of the
Canadian Interference - Causing
Equipment Regulations.
ENGINE
9-9
ZX

When planning to drive your NISSAN
vehicle in another country,you should
first find out if the fuel available is suitable
for your vehicle's engine.
Using fuel with too low an octane rating may
cause engine damage. All gasoline vehicles
can be operated with unleaded gasoline.
Therefore, avoid driving your vehicle in ar-
eas where appropriate fuel is not available.
When transferring the registration of
your vehicle to another country, state,
province or district,it may be necessary to
modify the vehicle to meet local laws and
regulations.
The laws and regulations for motor vehicle
emission control and safety standards vary
according to the country, state, province or
district; therefore, vehicle specifications
may differ.
When any vehicle is to be taken into
another country, state, province or dis-
trict and registered, its modifications,
transportation and registration are the
responsibility of the user. NISSAN is not
responsible for any inconvenience that
may result.
VEHICLE IDENTIFICATION
NUMBER (VIN) PLATE
The vehicle identification number plate is
attached to the top of the instrument panel
on the driver's side. This number is the
identification for your vehicle and is used in
the vehicle registration.
VEHICLE IDENTIFICATION
NUMBER (Chassis number)
CA0018CA0030
REGISTERING YOUR
VEHICLE IN ANOTHER
COUNTRYVEHICLE IDENTIFICATION
9-12
ZX

ENGINE SERIAL NUMBER
The number is stamped on the engine as
shown.
FMVSS CERTIFICATION LABEL
The Federal Motor Vehicle Safety Standard
(FMVSS) certification label is affixed as
shown. This label contains valuable vehicle
information, such as: Gross Vehicle Weight
Rating (GVWR), Gross Axle Weight Rating
(GAWR), month and year of manufacture,
Vehicle Identification Number (VIN), etc.
Review it carefully.
TI1006MCA0021TI1078M
9-13
ZX

When the truck is used to carry a slide-in
camper, the total cargo load of the truck
consists of the camper manufacturer's
weight figure, plus:
cthe weight of installed additional
camper equipment not included in the
camper manufacturer's weight figure,
cthe weight of camper cargo,
cand the weight of occupants in the
camper.
The total cargo load should not exceed the
truck's cargo weight rating and the camper's
center of gravity should fall within the truck's
recommended center of gravity location
zone when installed.
WARNING
Overloading or improper loading can
adversely affect vehicle handling, brak-
ing and performance and may lead to
accidents.
Measurement of weights
Secure loose items to prevent weight shifts
that could affect the balance of your vehicle.
When the truck camper is loaded, drive to ascale and weigh the front and the rear
wheels separately to determine axle loads.
Individual axle loads should not exceed
either of the gross axle weight ratings
(GAWR). The total of the axle loads should
not exceed the gross vehicle weight rating
(GVWR). These ratings are given on the
vehicle certification label that is located on
the driver's door lock pillar. If weight ratings
are exceeded, move or remove items to
bring all weights below the ratings.
Your new vehicle was designed to be used
primarily to carry passengers and cargo.
Remember that towing a trailer will place
additional loads on your vehicle's engine,
drive train, steering, braking and other sys-
tems.
ANissan Trailer Towing Guideis avail-
able from your NISSAN dealer. This guide
includes information on trailer towing ability
and the special equipment required for
proper towing.
CA0009
TRAILER TOWING
9-18
ZX

prevent load shifts while driving.
cBe certain your outside mirrors conform
to all federal, state or local regulations. If
not, install any mirrors required for towing
before driving the vehicle.
Trailer towing tips
In order to gain skill and an understanding
of the vehicle's behavior, you should prac-
tice turning, stopping and backing up in an
area which is free from traffic. Steering,
stability and braking performance will be
somewhat different than under normal driv-
ing conditions.
cAlways secure items in the trailer to
prevent load shift while driving.
c
Avoid abrupt starts, acceleration or stops.
cAvoid sharp turns or lane changes.
cAlways drive your vehicle at a moderate
speed.
cAlways block the wheels on both vehicle
and trailer when parking. Parking on a
slope is not recommended; however, if
you must do so, and if your vehicle is
equipped with automatic transmission,
first block the wheels and apply the park-ing brake, and then move the transmis-
sion shift lever into the P position. If you
move the shift lever to the P position
before blocking the wheels and applying
the parking brake, transmission damage
could occur.
cWhen going down a hill, shift into a lower
gear and use the engine braking effect.
When ascending a long grade, downshift
the transmission to a lower gear and
reduce speed to reduce chances of en-
gine overloading and/or overheating.
However, for long steep grades, do not
stay in 1st or 2nd gear when driving
above 35 MPH (56 km/h).
cIf the engine coolant rises to an ex-
tremely high temperature when the air
conditioning system is on, turn off the air
conditioner. Coolant heat can be addi-
tionally vented by opening the windows,
switching the fan control to high and
setting the temperature control to the
HOT position.
cTrailer towing requires more fuel than
normal circumstances.
cAvoid towing a trailer for your vehicle's
first 500 miles (805 km).cHave your vehicle serviced more often
than at intervals specified in the recom-
mended Maintenance Schedule.
cWhen making a turn, your trailer wheels
will be closer to the inside of the turn than
your vehicle wheels. To compensate for
this, make a larger than normal turning
radius during the turn.
cCrosswinds and rough roads adversely
affect vehicle/trailer handling, possibly
causing vehicle sway. When being
passed by larger vehicles, be prepared
for possible changes in crosswinds that
could affect vehicle handling. If swaying
does occur, firmly grip the steering
wheel, steer straight ahead, and immedi-
ately (but gradually) reduce vehicle
speed. This combination helps to stabi-
lize the vehicle. Never increase speed.
cBe careful when passing other vehicles.
Passing while towing a trailer requires
considerably more distance than normal
passing. Remember the length of the
trailer must also pass the other vehicle
before you can safely change lanes.
cTo maintain engine braking efficiency
and electrical charging performance, do
9-22
ZX

Due to legal requirements in some states
and Canadian provinces, your vehicle may
be required to be in the ready condition for
an Inspection/Maintenance (I/M) test of the
emission control system.
The vehicle is set to the ready condition
when it is driven through certain driving
patterns. Usually, the ready condition can
be obtained by ordinary usage of the ve-
hicle.
If a powertrain system component is re-
paired or the battery is disconnected, the
vehicle may be reset to a not ready condi-
tion. Before taking the I/M test, drive the
vehicle through the following pattern to set
the vehicle to the ready condition. If you
cannot or do not want to perform the driving
pattern, a NISSAN dealer can conduct it for
you.
WARNING
Always drive the vehicle in a safe man-
ner according to traffic conditions and
obey all traffic laws.1. Start the engine when the engine coolant
temperature gauge needle points to C.
Allow the engine to idle until the gauge
needle points between the C and H (nor-
mal operating temperature).
2. Accelerate the vehicle to 55 mph (88
km/h), then quickly release the accelera-
tor pedal completely and keep it released
for at least 6 seconds.
3. Quickly depress the accelerator pedal for
a moment, then drive the vehicle at a
speed of 53 to 60 mph (85 to 97 km/h) for
at least 5 minutes.
4. Stop the vehicle and turn the engine off.
5. Repeat steps 1 through 4 at least one
more time.
If step 1, 2 or 3 is interrupted, repeat the
preceding step. Any safe driving mode is
acceptable between steps. Do not stop the
engine until step 3 is completed.
READINESS FOR
INSPECTION/MAINTENANCE
(I/M) TEST
9-25
ZX

10 Index
A
Air bag (See supplemental restraint
system) ...................................................... 2-15
Air bag warning light .................................. 2-17
Air cleaner housing filter ............................ 7-16
Air conditioner
Air conditioner operation ........................ 3-5
Air conditioner service ............................ 3-9
Air conditioner specification label ......... 9-14
Air conditioner system refrigerant and
lubrication recommendations.................. 9-8
Heater and air conditioner controls ........ 3-3
Air flow charts .............................................. 3-6
Anchor point locations ............................... 2-29
Antenna (manual) ...................................... 3-20
Anti-lock brake system, rear (R-ABS) ....... 4-25
Ashtray (See cigarette lighter and
ashtray) ...................................................... 1-13
Audio system
AM-FM radio with cassette player ........ 3-11
AM-FM radio with cassette player
(100W) .................................................. 3-16
Auto-lock free-running hubs ...................... 4-16
Automatic
Automatic power window switch .......... 1-16
Automatic transmission fluid (ATF) ........ 7-9
Driving with automatic transmission ....... 4-6B
Battery........................................................ 7-13
Before starting the engine ........................... 4-6
Belts (See drive belts) ............................... 7-14
Brake
Anti-lock brake system, rear
(R-ABS) ................................................ 4-25
Brake booster ....................................... 7-19
Brake fluid ..................................... 7-11, 9-3
Brake light (See stop light) ................... 7-23
Brake pedal .......................................... 7-18
Brake system ........................................ 4-25
Brake warning light ................................. 1-7
Brake wear indicators ................... 1-9, 7-19
Parking brake check ............................. 7-18
Parking brake operation ....................... 4-11
Break-in schedule ...................................... 4-14
Bulb check/instrument panel ....................... 1-6
Bulb replacement ....................................... 7-23
C
Capacities and recommended fuel/
lubricants...................................................... 9-2
Cargo (See vehicle loading
information) ................................................ 9-15
Cassette player (See audio system) ......... 3-11CB radio or car phone ............................... 3-21
Check engine indicator light (See malfunction
indicator light) .............................................. 1-9
Child restraint with top tether strap ........... 2-28
Child restraints for infants and small
children ...................................................... 2-24
Cigarette lighter (accessory) and
ashtray ....................................................... 1-13
Cleaning exterior and interior ...................... 6-2
Clock ............................................................ 1-5
Clock-radio ................................................. 3-11
Clutch
Clutch fluid ............................................ 7-11
Clutch pedal.......................................... 7-20
Cold weather driving .................................. 4-27
Controls
Audio controls ............................. 3-11, 3-16
Heater and air conditioner controls ........ 3-3
Coolant
Capacities and recommended fuel/
lubricants ................................................ 9-2
Changing engine coolant........................ 7-5
Checking engine coolant level ............... 7-4
Engine coolant temperature gauge ........ 1-4
Corrosion protection .................................... 6-4
Cruise control............................................. 4-12
Cup holder ................................................. 1-13
ZX

D
Daytime running light system (Canada
only) ........................................................... 1-10
Dimensions and weights............................ 9-11
Door locks .................................................... 2-2
Drive belts .................................................. 7-14
Driving
Auto-lock free-running hubs ................. 4-16
Cold weather driving............................. 4-27
Driving with automatic transmission ....... 4-6
Driving with manual transmission ........... 4-9
Driving your 4-wheel drive safely ......... 4-21
Manual-lock free-running hubs ............. 4-19
Precautions when starting and
driving ..................................................... 4-2
E
Economy - fuel........................................... 4-14
Emission control information label............. 9-14
Emission control system warranty ............. 9-24
Engine
Before starting the engine ...................... 4-6
Capacities and recommended fuel/
lubricants ................................................ 9-2
Changing engine coolant........................ 7-5
Changing engine oil................................ 7-7
Changing engine oil filter........................ 7-9
Checking engine coolant level ............... 7-4
Checking engine oil level ....................... 7-6Engine compartment check locations .... 7-3
Engine coolant temperature gauge ........ 1-4
Engine cooling system ........................... 7-4
Engine oil ................................................ 7-6
Engine oil and oil filter
recommendation ..................................... 9-6
Engine oil pressure warning light ........... 1-8
Engine oil viscosity ................................. 9-7
Engine serial number ........................... 9-13
Engine specifications .............................. 9-9
Starting the engine ............................... 4-10
Exhaust gas (Carbon monoxide) ................. 4-2
F
Flashers (See hazard warning flasher
switch) ........................................................ 1-12
Flat tire ......................................................... 5-2
Floor mat positioning aid ............................. 6-4
Fluid
Automatic transmission fluid (ATF) ........ 7-9
Brake fluid ..................................... 7-11, 9-3
Capacities and recommended fuel/
lubricants ................................................ 9-2
Clutch fluid ............................................ 7-11
Engine coolant ........................................ 7-4
Engine oil ................................................ 7-6
Power steering fluid .............................. 7-11
Window washer fluid ............................ 7-12
F.M.V.S.S. certification label ..................... 9-13
Front seats
Bench.................................................... 2-12Separate ................................................. 2-8
Fuel
Capacities and recommended fuel/
lubricants ................................................ 9-2
Fuel economy ....................................... 4-14
Fuel filler cap .......................................... 2-5
Fuel gauge.............................................. 1-4
Fuel octane rating................................... 9-5
Fuel recommendation ............................. 9-4
Fuses ......................................................... 7-21
G
Gauge
Engine coolant temperature gauge ........ 1-4
Fuel gauge.............................................. 1-4
Odometer ................................................ 1-3
Speedometer .......................................... 1-3
Tachometer............................................. 1-3
Trip odometer ......................................... 1-3
General maintenance .................................. 8-2
Glove box lock ............................................. 2-4
H
Hazard warning flasher switch .................. 1-12
Head restraints .......................................... 2-11
Headlight and turn signal switch ............... 1-10
Headlights .................................................. 7-21
Heater
Heater and air conditioner controls ........ 3-3
10-2
ZX