Stop NISSAN PATROL 1998 Y61 / 5.G Electrical System Workshop Manual

Wiring Diagram Ð H/AIM Ð .....................................71
PARKING, LICENSE AND TAIL LAMPS......................73
Wiring Diagram Ð TAIL/L Ð/Type A .........................73
Wiring Diagram Ð TAIL/L Ð/Type B.........................75
STOP LAMP..................................................................77
Wiring Diagram Ð STOP/L Ð/Type A ......................77
BACK-UP LAMP............................................................78
Wiring Diagram Ð BACK/L Ð/LHD Models..............78
Wiring Diagram Ð BACK/L Ð/RHD Models .............79
REAR FOG LAMP.........................................................80
Wiring Diagram Ð R/FOG Ð ....................................80
TURN SIGNAL AND HAZARD WARNING LAMPS.....81
Wiring Diagram Ð TURN Ð/Type A .........................81
Wiring Diagram Ð TURN Ð/Type B .........................83
Trouble Diagnoses.....................................................85
Electrical Components Inspection .............................85
ILLUMINATION..............................................................86
Schematic ..................................................................86
Wiring Diagram Ð ILL Ð ..........................................87
INTERIOR ROOM LAMP Ð With Timer Ð.................93
System Description ....................................................93
Schematic ..................................................................94
Wiring Diagram Ð ROOM/L Ð/LHD Models ............95
Wiring Diagram Ð ROOM/L Ð/RHD Models............98
Trouble Diagnoses...................................................100
MAP AND VANITY MIRROR LAMPS.........................101
Wiring Diagram Ð INT/L Ð.....................................101
METER AND GAUGES...............................................102
System Description ..................................................102
Combination Meter ..................................................103
Wiring Diagram Ð METER Ð/LHD Models............104
Wiring Diagram Ð METER Ð/RHD Models ...........106
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode ........................108
Flexible Print Circuit (FPC) ......................................109
Trouble Diagnoses................................................... 110
Electrical Components Inspection ........................... 114
COMPASS AND THERMOMETER............................. 116
System Description .................................................. 116
Wiring Diagram Ð COMPAS Ð .............................. 117
Trouble Diagnoses................................................... 118
Calibration Procedure For Compass ....................... 119
WARNING LAMPS......................................................121
Schematic ................................................................121
Wiring Diagram Ð WARN Ð ..................................123
Electrical Components Inspection ...........................134
WARNING CHIME.......................................................135
System Description ..................................................135
Wiring Diagram Ð CHIME Ð/LHD Models.............136
Wiring Diagram Ð CHIME Ð/RHD Models ............137
Trouble Diagnoses...................................................138
Electrical Components Inspection ...........................140FRONT WIPER AND WASHER..................................141
System Description ..................................................141
Wiring Diagram Ð WIPER Ð/With Intermittent
Wiper........................................................................142
Removal and Installation .........................................143
Washer Nozzle Adjustment .....................................144
Washer Tube Layout ...............................................144
REAR WIPER AND WASHER....................................145
System Description ..................................................145
Wiring Diagram Ð WIP/R Ð/LHD Models ..............146
Wiring Diagram Ð WIP/R Ð/RHD Models .............148
Trouble Diagnoses...................................................150
Removal and Installation .........................................151
Washer Nozzle Adjustment .....................................151
Washer Tube Layout ...............................................152
Check Valve .............................................................152
HEADLAMP WIPER AND WASHER..........................153
Wiring Diagram Ð HLC Ð ......................................153
Electrical Components Inspection ...........................154
Removal and Installation .........................................154
Washer Tube Layout ...............................................154
Check Valve .............................................................154
HORN...........................................................................155
Wiring Diagram Ð HORN Ð...................................155
CIGARETTE LIGHTER................................................156
Wiring Diagram Ð CIGAR Ð ..................................156
CLOCK.........................................................................157
Wiring Diagram Ð CLOCK Ð .................................157
REAR WINDOW DEFOGGER.....................................158
System Description ..................................................158
Wiring Diagram Ð DEF Ð/LHD Models .................159
Wiring Diagram Ð DEF Ð/RHD Models ................161
Trouble Diagnoses...................................................163
Electrical Components Inspection ...........................164
Filament Check ........................................................164
Filament Repair .......................................................165
WIPER DEICER...........................................................166
System Description ..................................................166
Wiring Diagram Ð DEICER Ð................................167
AUDIO..........................................................................168
Wiring Diagram Ð AUDIO Ð/LHD Models .............168
Wiring Diagram Ð AUDIO Ð/RHD Models ............170
Trouble Diagnoses...................................................172
CATS (Code) System/RHD .....................................173
NATS Audio Link/LHD .............................................174
AUDIO Ð CD AUTO CHANGER Ð...........................176
Wiring Diagram Ð CD/CHG Ð/LHD Wagon ..........176
Wiring Diagram Ð CD/CHG Ð/LHD Hardtop .........177
Wiring Diagram Ð CD/CHG Ð/RHD Wagon ..........178
Wiring Diagram Ð CD/CHG Ð/RHD Hardtop ........179
Trouble Diagnoses...................................................180
AUDIO ANTENNA.......................................................181

Battery Test and Charging Chart
Chart I
VISUAL INSPECTION
+Check battery case for cracks or bends.
+Check battery terminals for damage.
+If the difference between the max. and min. electrolyte level in cells is within 10 mm (0.39 in), it is OK.
OK NG
CHECKING SPECIFIC GRAVITY
Refer to ``Speci®c Gravity Check''.
Replace
battery.
Below 1.1001.100 - 1.220Above 1.220
SLOW CHARGE
Refer to ``A: Slow
Charge''.*
STANDARD CHARGE
Refer to ``B: Standard
Charge''.QUICK CHARGE
Refer to ``C: Quick Charge''.CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGCAPACITY TEST
Refer to ``Chart II''.OK NGReady for use
+Mount battery again and
check loose terminals.
Also check other related
circuits.
Ready for
useReplace
battery.Ready for use
CHECKING SPECIFIC
GRAVITY
Refer to ``Speci®c Gravity
Check''.
QUICK CHARGE
Refer to ``C: Quick Charge''.
+Time required: 45 min.
RECHARGE
Refer to ``C: Quick Charge''.
+If battery temperature rises above 60ÉC (140ÉF), stop
charging. Always charge battery when its temperature
is below 60ÉC (140ÉF).CAPACITY TEST
Refer to ``Chart II''.
OK NG
CAPACITY TEST
Refer to ``Chart II''.
OK NGReady for use Replace
battery.
Ready for
useReplace
battery.
* ``STANDARD CHARGE'' is recommended if the vehicle is in storage after charging.
..
...
....
...
.....
..
...
..
BATTERY
EL-40

A: SLOW CHARGE
Determine initial charging current from speci®c gravity refer-
ring to Fig. 2.
+Charge battery.
+Check charging voltage 30 minutes after starting the bat-
tery charge.
12 to 15 volts
OKBelow 12 volts or above 15
voltsNG
Continue to charge for 12
hours.
Replace battery.
CHECKING SPECIFIC GRAVITY
Refer to ``Speci®c Gravity Check''.
Conduct additional charge as per Fig. 3, if necessary.
Go to ``CAPACITY TEST''.Fig. 2 INITIAL CHARGING CURRENT SETTING (Slow charge)
CON-
VERTED
SPECIFIC
GRAVITYBATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
Below
1.1004.0
(A)5.0
(A)7.0
(A)8.0
(A)9.0
(A)10.0
(A)14.0
(A)
+Check battery type and determine the speci®ed current using the table
shown above.
+After starting charging, adjustment of charging current is not necessary.
Fig. 3 ADDITIONAL CHARGE (Slow charge)
Below 1.150
1.150 - 1.2001.200 - 1.240Above 1.240
Charge for 5
hours at ini-
tial charging
current set-
ting.Charge for 4
hours at ini-
tial charging
current set-
ting.Charge for 2
hours at ini-
tial charging
current set-
ting.
Go to ``CAPACITY TEST''.
.
CAUTION:
+Set charging current to value speci®ed in Fig. 2. If charger
is not capable of producing speci®ed current value, set its
charging current as close to that value as possible.
+Keep battery away from open ¯ame while it is being
charged.
+When connecting charger, connect leads ®rst, then turn on
charger. Do not turn on charger ®rst, as this may cause a
spark.
+If battery temperature rises above 60ÉC (140ÉF), stop
charging. Always charge battery when its temperature is
below 60ÉC (140ÉF).
.
..
.
.
.
.
.
...
....
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-42

B: STANDARD CHARGE
Determine initial charging current from
speci®c gravity, referring to Fig. 4.
Charge battery for 8 hours.
CHECKING SPECIFIC GRAVITY
Refer to ``Speci®c Gravity Check''.
Conduct additional charge as per Fig. 5, if
necessary.
Go to ``CAPACITY TEST''.Fig. 4 INITIAL CHARGING CURRENT SETTING
(Standard charge)
CON-
VERTED
SPECIFIC
GRAVITYBATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
1.100 - 1.130 4.0 (A) 5.0 (A) 6.0 (A) 7.0 (A)8.0
(A)9.0 (A)13.0
(A)
1.130 - 1.160 3.0 (A) 4.0 (A) 5.0 (A) 6.0 (A)7.0
(A)8.0 (A)11.0
(A)
1.160 - 1.190 2.0 (A) 3.0 (A) 4.0 (A) 5.0 (A)6.0
(A)7.0 (A)9.0
(A)
1.190 - 1.220 2.0 (A) 2.0 (A) 3.0 (A) 4.0 (A)5.0
(A)5.0 (A)7.0
(A)
+Check battery type and determine the speci®ed current using the table shown above.
+After starting charging, adjustment of charging current is not necessary.
Fig. 5 ADDITIONAL CHARGE (Standard charge)
Below 1.150
1.150 - 1.2001.200 - 1.240Above 1.240
Charge for 3.5
hours at initial
charging current
setting.Charge for 2.5
hours at initial
charging current
setting.Charge for 1.5
hours at initial
charging current
setting.
Go to ``CAPACITY TEST''.
.
CAUTION:
+Do not use standard charge method on a battery whose speci®c gravity is less than 1.100.
+Set charging current to value speci®ed in Fig. 4. If charger is not capable of producing speci®ed
current value, set its charging current as close to that value as possible.
+Keep battery away from open ¯ame while it is being charged.
+When connecting charger, connect leads ®rst, then turn on charger. Do not turn on charger ®rst,
as this may cause a spark.
+If battery temperature rises above 60ÉC (140ÉF), stop charging. Always charge battery when its
temperature is below 60ÉC (140ÉF).
.
.
.
.
...
....
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-43

C: QUICK CHARGE
Determine initial charging current setting and charg-
ing time from speci®c gravity, referring to Fig. 6.
Charge battery.
Go to ``CAPACITY TEST''.Fig. 6 INITIAL CHARGING CURRENT SETTING AND CHARGING TIME (Quick
charge)
BATTERY TYPE
28B19R(L)
34B19R(L)
46B24R(L)
55B24R(L)
50D23R(L)
55D23R(L)
65D26R(L)
80D26R(L)
75D31R(L)
95D31R(L)
115D31R(L)
95E41R(L)
130E41R(L)
CURRENT [A] 10 (A) 15 (A) 20 (A) 30 (A)40
(A)
CONVERTED SPECIFIC GRAVITY
1.100 - 1.130 2.5 hours
1.130 - 1.160 2.0 hours
1.160 - 1.190 1.5 hours
1.190 - 1.220 1.0 hours
Above 1.220 0.75 hours (45 min.)
+Check battery type and determine the speci®ed current using the table shown
above.
+After starting charging, adjustment of charging current is not necessary.
CAUTION:
+Do not use quick charge method on a battery whose speci®c gravity is less than 1.100.
+Set initial charging current to value speci®ed in Fig. 6. If charger is not capable of producing
speci®ed current value, set its charging current as close to that value as possible.
+Keep battery away from open ¯ame while it is being charged.
+When connecting charger, connect leads ®rst, then turn on charger. Do not turn on charger ®rst,
as this may cause a spark.
+Be careful of a rise in battery temperature because a large current ¯ow is required during quick-
charge operation.
If battery temperature rises above 60ÉC (140ÉF), stop charging. Always charge battery when its
temperature is below 60ÉC (140ÉF).
+Do not exceed the charging time speci®ed in Fig. 6, because charging battery over the charging
time can cause deterioration of the battery.
Service Data and Speci®cations (SDS)
Applied
modelRD28
Standard Cold areas for Europe
Type 95D31L 115D31L
Capacity
V-AH12-80 12-80
.
.
BATTERY
Battery Test and Charging Chart (Cont'd)
EL-44

Trouble Diagnoses
If any abnormality is found, immediately disconnect battery negative terminal.
Starter does not stop.cReplace magnetic switch.
Engine does not start.
Does engine turn by cranking?
No
cYe s
Does engine turn normally?
No (Turns slowly.)
cYe s
Check ignition/fuel system.
Check battery as follows:
+Charging condition
+Terminal connections
+Terminal corrosion
NG
cOK
Repair starter motor.
jA
Does starter motor turn?
No
cYe s
Does gear shaft turn?
No
cYe s
Check pinion clutch.
Check reduction gear, armature
and gear shaft.
Check fuse and fusible link.
OK
cNG
Replace.
Check battery as follows:
+Charging condition
+Terminal connections
+Terminal corrosion
OKj
A
cNG
+Charge battery.
+Repair connections and corro-
sion of battery terminals.
Check starting system wiring.
OK
cNG
Repair.
Does magnetic switch operation
sound occur?
Ye s
cNo
Replace magnetic switch.
Check condition of pinion and ring
gear mesh.
NG
cOK
Does starter turn under no load by
connecting wires as follows?
SEL009Z
cYe s
Replace magnetic switch.
+Adjust pinion movement.
+Check pinion moving mecha-
nism.
+Check ring gear.cNo
Repair starter motor.
.
.
.
.
.
.
.
.
.
.
.
.
STARTING SYSTEM
EL-46

5. Check depth of insulating mold from commutator surface.
+Less than 0.2 mm (0.008 in) ... Undercut to 0.5 to 0.8 mm
(0.020 to 0.031 in)
Assembly
Apply high-temperature grease to lubricate the bearing, gears and
frictional surface when assembling the starter.
Carefully observe the following instructions.
PINION PROTRUSION LENGTH ADJUSTMENT
Clearance ``!''
With pinion driven out by magnetic switch, push pinion back to
remove slack and measure clearance ``!'' between the front edge
of the pinion and the pinion stopper.
Clearance ``!'':
Refer to SDS (EL-51).
Movement ``!''
Compare movement ``!'' in height of pinion when it is pushed out
with magnetic switch energized and when it is pulled out by hand
until it touches stopper.
Movement ``!'':
Refer to SDS (EL-51).
SEL022Z
SEL026Z
SEL497D
STARTING SYSTEM
Inspection (Cont'd)
EL-50

+Not in the speci®ed value ... Adjust by adjusting plate.
Service Data and Speci®cations (SDS)
STARTER
TypeS13-502
HITACHI make
Reduction gear type
Applied model RD28
System voltage V 12
No-load
Terminal voltage V 11
Current A Less than 125
Revolution rpm 4,000
Minimum diameter of commutator
mm (in)35.5 (1.398)
Minimum length of brush mm (in) 11 (0.43)
Brush spring tension
N (kg, lb)28.4 - 34.3
(2.9 - 3.5,
6.4 - 7.7)
Clearance between bearing metal
and armature shaft mm (in)Ð
Clearance ``!'' between pinion
front edge and pinion stopper
mm (in)Ð
Movement ``!'' in height of pinion
assembly mm (in)0.3 - 2.0
(0.012 - 0.079)
SEL633BA
STARTING SYSTEM
Assembly (Cont'd)
EL-51

System Description
OPERATION
Headlamp system on vehicles for North Europe contains a daytime light system. The unit operates to illumi-
nate headlamps low beam, parking, tail, license lamps and illuminations automatically in the following condi-
tions.
+The engine is running with lighting switch in OFF position.
When the any of following conditions exists, the daytime light operation will be canceled.
+Ignition switch is in any position other than ON
+Engine is stopped
+Lighting switch is turned to 1st or 2nd position.
If the daytime light system is canceled, lighting switch operations are the same as for conventional light sys-
tem.
DAYTIME LIGHT IS OPERATING
(With engine running and lighting switch in OFF position)
With engine running, power is supplied
+from alternator terminal L
+through daytime light control unit terminalj
8
+to base of transistor-2 in the daytime light control unit.
The transistor-2 supplies ground path to all relays. Then the relays energize to illuminate lamps.
SEL490V
HEADLAMP Ð Daytime Light System Ð
EL-65

Trouble Diagnoses
DAYTIME LIGHT CONTROL UNIT INSPECTION TABLE
Terminal No. ConnectionsINPUT (I)/
OUTPUT (O)Operated conditionVoltage (V)
(Approximate
values)
1Power source for illumi-
nation & tail lampÐÐ12
2Power source for head-
lamp LHÐÐ12
3Power source for head-
lamp RHÐÐ12
4 Headlamp RH OON (daytime light operating*) 12
OFF 0
5 Headlamp LH OON (daytime light operating*) 12
OFF 0
6 Start signal I Ignition switchSTART 12
ON, ACC or OFF 0
7 Power source Ð Ignition switchON or START 12
ACC or OFF 0
8 Alternator ``L'' terminal I EngineRunning 12
Stopped 0
9 Ground Ð Ð Ð
10 Illumination & tail lamp OON (daytime light operating*) 12
OFF 0
11 Lighting switch I1STz2ND position 12
OFF 0
*: Daytime light operating: Lighting switch in ``OFF'' position with engine running.
Bulb Replacement
Refer to ``HEADLAMP'' (EL-63).
Aiming Adjustment
Refer to ``HEADLAMP'' (EL-63).
HEADLAMP Ð Daytime Light System Ð
EL-69