fuel NISSAN PATROL 2004 Electronic Repair Manual

<SUPPLEMENT-IV>
Edition: July 2004
Release: July 2004 (01)
Publication No.: SM4E00-1Y61E0E
Reference No.: 7711347233GENERAL INFORMATIONGI
MAINTENANCEMA
ENGINE MECHANICALEM
ENGINE LUBRICATION &
COOLING SYSTEMSLC
ENGINE CONTROL SYSTEMEC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMFE
CLUTCHCL
MANUAL TRANSMISSIONMT
AUTOMATIC TRANSMISSIONAT
TRANSFERTF
PROPELLER SHAFT &
DIFFERENTIAL CARRIERPD
FRONT AXLE & FRONT SUSPENSIONFA
REAR AXLE & REAR SUSPENSIONRA
BRAKE SYSTEMBR
STEERING SYSTEMST
RESTRAINT SYSTEMRS
BODY & TRIMBT
HEATER & AIR CONDITIONERHA
ELECTRICAL SYSTEMEL
ALPHABETICAL INDEXIDX
PATROL
MODEL Y61 SERIES
NISSAN EUROPE S.A.S.
2004 NISSAN EUROPE S.A.S.
Produced in The Netherlands
Not to be reproduced in whole or in part
without the prior written permission of
Nissan Europe S.A.S., Paris, France.
QUICK REFERENCE INDEX

Body Rear End and Opener
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Back door lock system adjustment: Adjust lock & striker so that they are in the center.
After adjustment, check back door lock operation.
+Back door hatch lock system adjustment: Adjust lock & striker so that they are in the center.
After adjustment, check back door hatch lock operation.
+Opener cable: Do not attempt to bend cable using excessive force.
+After installation, make sure that back door and fuel ®ller lid open smoothly.
WARNING:
+Be careful not to scratch back door stay and/or back door hatch stay when installing back door
and/or back door hatch. A scratched stay may cause gas leakage.
+The contents of the back door stay and back door hatch stay are under pressure. Do not take apart,
puncture, apply heat or allow ®re near them.
REMOVAL Ð Rear bumper assembly
j1Remove rear bumper ®nisher.
j
2Remove screws securing left and right mudguard.
j
3Remove bolts securing rear bumper to bumper reinforcement.
j
4Remove nuts securing rear bumper reinforcement.
PIIB1968E
BODY END
BT-4005

CONSULT-II Reference Value in Data Monitor
Mode
Remarks:
+Speci®cation data are reference values.
+Speci®cation data are output/input values which are detected or supplied by the ECM at the connector.
* Speci®cation data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)
+Run engine and compare CONSULT-II value with the tachometer indication.Almost the same speed as the
tachometer indication.
CMPSzRPM-PUMP
COOLAN TEMP/S+Engine: After warming up More than 70ÉC (158ÉF)
VHCL SPEED SE+Turn drive wheels and compare CONSULT-II value with the speedometer indicationAlmost the same speed as the
speedometer indication
FUEL TEMP SEN+Engine: After warming up More than 40ÉC (104ÉF)
ACCEL POS SEN+Ignition switch: ON
(Engine stopped)Accelerator pedal: fully released 0.40 - 0.60V
Accelerator pedal: fully depressed Approx. 4.5V
FULL ACCEL SW+Ignition switch: ON
(Engine stopped)Accelerator pedal: fully depressed ON
Except above OFF
ACCEL SW (FC)+Ignition switch: ON
(Engine stopped)Accelerator pedal: fully released CLOSE
Accelerator pedal: slightly open OPEN
OFF ACCEL SW+Ignition switch: ON
(Engine stopped)Accelerator pedal: fully released ON
Accelerator pedal: slightly open OFF
SPILL/V+Engine: After warming up Approx. 13ÉCA
BATTERY VOLT+Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW+Ignition switch: ONShift lever: Park/Neutral ON
Except above OFF
START SIGNAL+Ignition switch: ON®START®ON OFF®ON®OFF
AIR COND SIG+Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
BRAKE SW+Ignition switch: ONBrake pedal: depressed ON
Brake pedal: released OFF
IGN SW+Ignition switch: ON®OFF ON®OFF
WARM UP SW+Ignition switch: ONHeat up switch: ON ON
Heat up switch: OFF OFF
MAS AIR/FL SE+Ignition switch: ON (Engine stopped) Approx. 0.4V
+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: Neutral position
+No-loadIdle 1.5 - 1.9V
Engine is revving from idle to about 4,000
rpm1.5 - 1.9 to Approx. 4.0V (Check for
liner voltage rise in response to
engine being increased to about
4,000 rpm.)
DECELER F/CUT+Engine: After warming up Idle OFF
INJ TIMG C/V+Engine: After warming up, idle the engine. Approx. 50 - 70%
AIR COND RLY+Engine: After warming up, idle the
engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
GLOW RLY+Refer to EC-252 in Service Manual (Publication No. SM9E-Y61CG3).
COOLING FAN+When cooling fan is stopped. OFF
+When cooling fan operates. ON
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
EC-4038

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
29 R/L Accelerator switch (F/C)Ignition switch ªONº
Accelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressedApproximately 0V
30 P A/T signal No. 3Engine is running.
Warm-up condition
Idle speedApproximately 0V
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 7.7V
31 R/LAccelerator position
switch (Idle)Ignition switch ªONº
Accelerator pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
Ignition switch ªONº
Accelerator pedal depressedApproximately 0V
32 W/GAccelerator position
switch (Full)Ignition switch ªONº
Accelerator pedal releasedApproximately 0V
Ignition switch ªONº
Accelerator pedal fully depressedBATTERY VOLTAGE
(11 - 14V)
33 G/YElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.5V
35 R Mass air ¯ow sensorIgnition switch ªONº
Approximately 0.4V
Engine is running.
Warm-up condition
Idle speed1.5 - 1.9V
Engine is running.
Warm-up condition
Engine is revving from idle to about 4,000
rpm1.5 - 1.9 to Approximately
4.0V (Check for liner voltage
rise in response to engine
being increased to about
4,000 rpm.)
37 P/B A/T signal No. 2Engine is running.
Warm-up condition
Idle speedVoltage goes high up once in
a few seconds
SEF448Z
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-4043

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
38 B/Y Ignition switchIgnition switch ªOFFº
0V
Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
39
43B
BECM groundEngine is running.
Idle speedApproximately 0V
40 R/BElectronic control fuel
injection pumpEngine is running.
Warm-up condition
Idle speedApproximately 2.5V
42 L/G
Data link connectorEngine is running.
Idle speed (CONSULT-II is connected and
turned on)Approximately 0V
64 Y/GApproximately 0V
65 Y/RLess than 9V
44 LCrankshaft position sen-
sor (TDC)Engine is running.
Warm-up condition
Idle speedApproximately 0V
SEF333Y
Engine is running.
Warm-up condition
Engine speed is 2,000 rpmApproximately 0V
SEF334Y
46 LCharge air pressure sen-
sorEngine is running.Warm-up condition
Idle speedApproximately 2.0V
47 B/WCrankshaft position sen-
sor (TDC) groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
48 G/RAccelerator position sen-
sor power supplyIgnition switch ªONº
Approximately 5V
49 W Sensor power supply Ignition switch ªONº
Approximately 5V
50 B Sensor groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-4044

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
51 L/WAccelerator position sen-
sor groundEngine is running.
Warm-up condition
Idle speedApproximately 0V
52 L/BElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 0.1V
53 L/RElectronic control fuel
injection pumpEngine is running.
Idle speedApproximately 1.0V
54 L/BSwirl control valve con-
trol solenoid valveEngine is running.
Warm-up condition
At idle speed for more than 1 second
Lift up the vehicle
Gear position is in positions other than ªPº
and ªNeutralºApproximately 0.1V
Engine is running.
Idle speed
Lift up the vehicle
Gear position is in ªPº or ªNeutralºBATTERY VOLTAGE
(11 - 14V)
56
61
11 6W
W
WPower supply for ECM Ignition switch ªONº
BATTERY VOLTAGE
(11 - 14V)
58 L/OR A/T signal No. 4Engine is running.
Warm-up condition
Idle speedVoltage goes high up once in
a few seconds
SEF448Z
59 BR/W Heat up switchIgnition switch ªONºHeat up switch is ªONºApproximately 0V
Ignition switch ªONº
Heat up switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
68 B/WAccelerator position sen-
sor signal outputIgnition switch ªONº
Accelerator pedal fully released0.4 - 0.6V
Ignition switch ªONº
Accelerator pedal fully depressedApproximately 4.5V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONZD30DDTi
ECM Terminals and Reference Value (Cont'd)
EC-4045

Wiring Diagram Codes (Cell Codes)
Use the chart below to ®nd out what each wiring diagram code
stands for.
Refer to the wiring diagram code in the alphabetical index to ®nd
the location (Page number) of each wiring diagram.
Code Section Wiring Diagram Name
A/C, A HA Auto Air Conditioner
A/C, M HA Manual Air Conditioner
A/CCUT EC Air Conditioner Control
A/T AT A/T
ASCD EL Automatic Speed Control Device
AUDIO EL Audio
BACK/L EL Back-up Lamp
CD/CHG EL CD Auto Changer
CHIME EL Warning Chime
COMPAS EL Compass and Thermometer
COOL/B HA Cool Box
D/LOCK EL Power Door Lock
DEF EL Rear Window Defogger
DEICER EL Wiper Deicer
DTRL EL Headlamp Ð Daytime Light System
F/FOG EL Front Fog Lamp
FICD EC IACV-FICD Solenoid Valve
GLOW EC Quick Glow System
H/AIM EL Headlamp Aiming Control System
H/LAMP EL Headlamp
HEATUP EC Heat Up Switch
HLC EL Headlamp Washer
HORN EL Horn
HSEAT EL Heated Seat
ILL EL Illumination
LOAD EC Electrical Load Signal
MAFS EC Mass Air Flow Sensor
METER EL Meter and Gauges
MIRROR EL Door Mirror
MULTI EL Multi-remote Control System
NATS EL Nissan Anti-Theft System
NAVI EL Navigation System
NONDTC AT Non-detective Items
P/ANT EL Power Antenna
PHONE EL Telephone
POWER EL Power Supply Routing
R/COOL HA Rear Cooler System
R/FOG EL Rear Fog LampCode Section Wiring Diagram Name
R/HEAT HA Rear Heater System
REMOTE EL Audio (Remote Control Switch)
ROOM/L EL Interior Room Lamp
S/LOCK EL Power Door Lock Ð Super Lock
S/TANK FE Sub Fuel Tank Control System
SRS RS Supplemental Restraint System
STAB RA Stabilizer Release Device
STOP/L EL Stop Lamp
TAIL/L EL Parking, License and Tail Lamps
THEFT EL Theft Warning System
TRQ/SG EC Engine Torque Control Signal
TURN EL Turn Signal and Hazard Warning
Lamps
VSS EC Vehicle Speed Sensor
WARN EL Warning Lamps
WINDOW EL Power Window
WIP/R EL Rear Wiper and Washer
WIPER EL Front Wiper and Washer
WIRING DIAGRAM CODES (CELL CODES)
EL-4347

13. Set the fuel injection timing gear with the pulley holder (SST).
14. Remove injection pump timing gear.
15. Extract the balancer shaft taking care not to damage the inner
bushes of the cylinder block.
16. Remove the fuel injection pump.
17. Remove the front plate.
SEM378G
SEM352G
TIMING GEARZD
Removal (Cont'd)
EM-4011

Installation
1. Install the front plate.
1) Install the O-ring and gasket to the cylinder block.
+Apply liquid gasket uniformly and thinly to the front and reverse
sides of gasket.
Use Genuine Liquid Gasket or equivalent.
2) Install the front plate.
+Before installing, apply liquid gasket to the mating surfaces of
the cylinder block and the oil pan (upper).
Use Genuine Liquid Gasket or equivalent.
+Lightly tap with a hammer if the dowel pin cannot be inserted
easily.
CAUTION:
Make sure that the O-ring does not pop out.
2. Install the fuel injection pump.
+After installing the front plate, align the 6 mm (0.24 in) dia. hole
of the pump ¯ange and the 6 mm (0.24 in) dia. hole position of
the pump body.
3. Install each timing gear.
+Align the match marks of the timing gears by referring to the
®gure below.
+When installing timing gear, follow the order (j
1,j2) shown in
the dotted box in the ®gure below to facilitate installation.
SEM206H
SEM207H
FEM042
TIMING GEARZD
EM-4012

<SUPPLEMENT-IV> ACCELERATORCONTROL,FUEL&
EXHAUST SYSTEMS
SECTION
FE
MODIFICATION NOTICE:
+ Wiring diagram of sub fuel tank control system has been modi®ed.
CONTENTS
TROUBLE DIAGNOSES ...........................................4002
Self-diagnosis for Sub Fuel Tank Control Module.4002
Circuit Diagram Ð S/TANK Ð ..............................4003 Wiring Diagram Ð S/TANK Ð ..............................4004
EXHAUST SYSTEM ..................................................4008
FE-4001