warning NISSAN TEANA 2003 Service Manual

SB-2
PRECAUTIONS

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BHS0003P
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precaution for Seat Belt ServiceBHS0003Q
CAUTION:

Before removing the front seat belt pre-tensioner assembly, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.

Do not use electrical test equipment for front seat belt pre-tensioner connector.

After replacing or reinstalling front seat belt pre-tensioner assembly, or reconnecting front seat
belt pre-tensioner connector, check the system function. Refer to SRS-16, "
SRS Operation Check"
.

Activate front seat belt pre-tensioner assembly before disposing. Refer to SRS-48, "DISPOSAL OF
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER" .

Do not use disassembled buckle or seat belt assembly.

Replace anchor bolts if they are deformed or worn out.

Do not oil tongue and buckle.

If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.

If webbing is cut, frayed, or damaged, replace seat belt assembly.

When replacing seat belt assembly, use a genuine NISSAN seat belt assembly.
AFTER A COLLISION
WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the col-
lision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioners
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt assembly (including anchor bolts) if:

The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).

The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide).

The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt assembly.

Anchor bolts are deformed or worn out.

The front seat belt pre-tensioners should be replaced even if the seat belts are not in use during the colli-
sion in which the air bags are deployed.

SB-6
SEAT BELTS

REMOVAL
1. Remove rear seat cushion. Refer to SE-116, "Removal and Installation of Seat Cushion" .
2. Remove outer anchor bolt and inner anchor bolt.
3. Remove rear seatback. Refer to SE-117, "
Removal and Installation of Seatback" .
4. Remove rear seatback finisher and rear pillar finisher. Refer to EI-38, "
Removal and Installation" .
5. Remove center seat belt shoulder anchor cover.
6. Remove rear parcel shelf finisher. Refer to EI-43, "
Removal and Installation" .
7. Remove seat belt retractor mounting anchor bolt.
8. Remove seat belt assembly.
INSTALLATION
Install in the reverse order of removal.
InspectionBHS0003T
INSPECTION AFTER ACCIDENT
After a collision, inspect for damage or distortion of retractor, seat belt anchor, floor anchor, or shoulder
anchor. Nissan recommends replacement of all seat belt assemblies in the following cases because these
impairments may lead to personal injury.

After a collision

When installation point of seat belt assembly on vehicle is damaged.

When it does not operate normally.
INSPECTION FOR SEAT BELT RETRACTOR
1. Using seat belt warning lamp, make sure that it works normally.
NOTE:
When ignition is turned ON and driver seat belt is not in use, seat belt warning lamp is turned on. It is
turned off when driver seat belt is in use.
2. Check whether anchor bolts on seat belt retractor and buckle are securely tightened.
3. Check if seat belt shoulder anchor rotates freely and seat belt adjuster operates properly.
4. Retractor operation inspection
a. Pull out all webbing and check for twisting, cuts, or other damage.
b. Retract webbing. Check if the webbing is retracted smoothly and completely into the retractor. When web-
bing is not retracted smoothly due to dust or other reasons, perform the following procedure with “SEAT
BELT, TAPE SET”.
Inspection for Front Seat Belt Shoulder Anchor
1. Pull webbing out 50 cm or more.
2. Fix webbing near the belt exit with a clip.
3. Pass a thin wire into the through part of shoulder anchor and webbing. Remove the materials that are
stuck from the webbing by sliding the wire vertically along the surface of the webbing through part while
pulling both sides of wire tightly.
4. Clean the remaining dirt by cleaning the webbing through part with a clean cloth.
5. Apply tape to the shoulder anchor belt through part where webbing touches.
NOTE:
Be careful to apply tape with no wrinkling or looseness.
PHIA0397E

SEAT BELTS
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6. Remove the seat belt fixing, and confirm that webbing smoothly retracts.
c. Insert the seat belt into the buckle and confirm seat belt is firmly secured.
d. Remove the seat belt from buckle. Release the seat belt and confirm webbing and tongue are placed cor-
rectly.
5. Seat belt retractor unit inspection
a. Remove seat belt retractor.
b. As shown in the figure, without twisting retractor, recline the seat belt retractor at the position in which
retractor is mounted on the vehicle body. Slowly pull out the webbing.

Webbing is able to pull out when reclining 15 degrees or less.

Webbing is not able to pull out when reclining 35 degrees or more.
If it does not operate normally, replace seat belt assembly.
SEAT BELT WITH ELR INSPECTION
Seat Belt with ELR

ELR is a system which locks retractor in emergency cases such as sudden braking so that the webbing is
not pulled out any further.

There are 2 inspections: static and dynamic. Use the following procedures to check retractor for normal
operation.
ELR Static Inspection
Make sure that retractor locks and webbing stops immediately when quickly pulling webbing forward.
ELR Dynamic Inspection
WARNING:

The following tests should be performed in a safe, open place free of traffic and obstacles.

The tests should be performed on a dry paved road. Do not attempt the tests on wet or unpaved
road, open road, or highway. (This may cause an accident or personal injury.)

Driver and passenger assume retractor will not lock and prepare themselves accordingly.
1. Tighten driver and passenger seat belts.
2. Drive at approx. 16 km/h.
3. Notify passenger of a sudden stop. Driver and passenger prepare themselves for the possibility of retrac-
tor not locking. Then, driver fully depresses the brake pedal to stop suddenly.
4. While car stops, confirm if retractor is locked and webbing is not pulled out any more. Check for only
retractor part if it is not locked.
PHIA0712E

SC-2
PRECAUTIONS

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BKS001M8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

BATTERY
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CHECKING ELECTROLYTE LEVEL
WARNING:
Never allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, never touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.

Remove the cell plug using a suitable tool.

Add distilled water up to the MAX level.
Sulphation
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been “sulphated”, note its voltage
and current when charging it. As shown in the figure, less cur-
rent and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol-
lowed by a battery capacity test.
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
2. Convert into specific gravity at 20°C (68°F).
Example:

When electrolyte temperature is 35°C (95°F) and specific gravity
of electrolyte is 1.230, converted specific gravity at 20°C (68°F)
is 1.240.

When electrolyte temperature is 0°C (32°F) and specific gravity
of electrolyte is 1.210, converted specific gravity at 20°C (68°F)
is 1.196.
MEL043F
PKIA2353E
MEL042FA

CHARGING SYSTEM
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CHARGING SYSTEMPFP:23100
System DescriptionBKS001MJ
The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times:

through 10A fuse (No. 36, located in the fuse and fusible link block)

to alternator terminal 4 (“S” terminal).
“B” terminal supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 4 (“S” terminal) detecting the input voltage.
The charging circuit is protected by the 120A fusible link (letter A, located in the fusible link holder).
The alternator is grounded to the engine block.
With the ignition switch in the ON or START position, power is supplied:

through 10A fuse [No. 14, located in the fuse block (J/B)]

to combination meter terminal 8 for the charge warning lamp.
Ground is supplied:

to combination meter terminal 22

through alternator terminal 3 (“L” terminal)

to alternator terminal “E”

through ground E2.
The charge warning lamp will illuminate. When the alternator is providing sufficient voltage with the engine
running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a malfunction is indicated.
MALFUNCTION INDICATOR
The IC regulator warning function activates to illuminate charge warning lamp, if any of the following symp-
toms occur while alternator is operating:

Excessive voltage is produced.

No voltage is produced.

SE-4
PRECAUTIONS

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BIS00129
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Service NoticeBIS0012A

When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.

Handle trim, molding instruments, grille, etc. carefully during removing or installing. Be careful not to oil or
damage them.

Apply sealing compound where necessary when installing parts.

When applying sealing compound, be careful that the sealing compound does not protrude from parts.

When replacing any metal parts (for example body outer panel, member, etc.), be sure to take rust pre-
vention measures.
Precautions BIS0012B

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping tools with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.

Do not use any organic solvent, such as thinner or benzine.

SRS-1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
H RESTRAINTS
CONTENTS
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SECTION SRS
A
B
SRS

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for SRS “AIR BAG” and “SEAT BELT
PRE-TENSIONER” Service ..................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ....... 5
SRS Configuration ................................................... 5
Front Seat Belt Pre-Tensioner with 2 Stage Load
Limiter ...................................................................... 6
Front Side Air Bag .................................................... 6
Side Curtain Air Bag ................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
Trouble Diagnosis Introduction ................................. 7
DIAGNOSIS FUNCTION ....................................... 7
HOW TO PERFORM TROUBLE DIAGNOSES
FOR QUICK AND ACCURATE REPAIR ............... 7
WORK FLOW ........................................................ 8
Component Parts Location ....................................... 9
Schematic .............................................................. 10
Wiring Diagram — SRS — ...................................... 11
CONSULT-II Function ............................................ 14
DIAGNOSIS MODE FOR CONSULT-II ............... 14
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II .............................................. 14
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 15
Self-Diagnosis Function (Without CONSULT-II) ..... 15
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITHOUT CONSULT-II ...................................... 15
HOW TO ERASE SELF-DIAGNOSTIC
RESULTS ............................................................ 15
SRS Operation Check ............................................ 16
DIAGNOSTIC PROCEDURE 1 ........................... 16
Trouble Diagnosis with CONSULT-II ...................... 18
DIAGNOSTIC PROCEDURE 2 ........................... 18
DIAGNOSTIC PROCEDURE 3 ........................... 22
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2) .............. 24
DIAGNOSTIC PROCEDURE 5 ........................... 24
Trouble Diagnosis without CONSULT-II ................. 29
DIAGNOSTIC PROCEDURE 6 ........................... 29
WARNING LAMP FLASH CODE CHART ........... 29
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn OFF ......................................................... 33
DIAGNOSTIC PROCEDURE 7 ........................... 33
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn ON ........................................................... 34
DIAGNOSTIC PROCEDURE 8 ........................... 34
DRIVER AIR BAG MODULE .................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION ................................................... 36
SPIRAL CABLE ........................................................ 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSTALLATION ................................................... 38
FRONT PASSENGER AIR BAG MODULE .............. 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION ................................................... 39
FRONT SIDE AIR BAG MODULE ............................ 40
Removal and Installation ........................................ 40
REMOVAL ........................................................... 40
INSTALLATION ................................................... 41
SIDE CURTAIN AIR BAG MODULE ........................ 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION ................................................... 43
CRASH ZONE SENSOR ........................................... 44
Removal and Installation ........................................ 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
SIDE AIR BAG (SATELLITE) SENSOR ................... 45
Removal and Installation ........................................ 45
REMOVAL ........................................................... 45
INSTALLATION ................................................... 45

PRECAUTIONS
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SRS

PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BHS0003U
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” ServiceBHS0003V

Do not use electrical test equipment to check SRS circuits unless instructed to in this Service Manual.

Before servicing the SRS, turn ignition switch OFF, and disconnect both battery cables. Then wait at least
3 minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.

Diagnosis sensor unit must always be installed with their arrow marks “⇐” pointing towards the front of the
vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformations or rust before
installation and replace if required.

The spiral cable must be set to the neutral position since its rotations are limited. Do not attempt to turn
steering wheel or column, if steering gear was disconnected from the column shaft.

Handle air bag module carefully. Always put a driver air bag module with the pad side facing upward.

Conduct self-diagnosis to check entire SRS for proper function after replacing any components.

After an air bag is deployed, the front instrument panel assembly should be replaced if damaged.

Always replace instrument panel pad following front passenger air bag deployment.

TROUBLE DIAGNOSIS
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SRS

TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionBHS00043
CAUTION:

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one.

Keep ground portion clean.
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp and/or CONSULT-II.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system mal-
function through the operation of the “AIR BAG” warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp and CONSULT-II are as follows:
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Information from Customer
WHAT..... Vehicle model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Preliminary Check
Check that the following parts are in good order.

Battery (Refer to SC-4, "How to Handle Battery" .)

Fuse (Refer to SRS-11, "Wiring Diagram — SRS —" .)

System component-to-harness connections
User mode Diagnosis mode Display type
“AIR BAG” warning lamp X X ON-OFF operation
CONSULT-II — X Monitoring