warning NISSAN TEANA 2003 Service Manual

MA-16
ENGINE MAINTENANCE (QR20DE)

ENGINE MAINTENANCE (QR20DE)PFP:00100
Checking Drive BeltsBLS00090
WARNING:
Be sure to perform this step when the engine is stopped.

Make sure that the indicator (notch on fixed side) of drive belt auto-tensioner is within the possible use
range (between three line notches on moving side).
NOTE:

Check the drive belt auto-tensioner indication when engine is cold.

When new drive belt is installed, the indicator (notch on fixed side) should be within the range “a” in the
figure.

Visually check entire belt for wear, damage or cracks.

If the indicator (notch on fixed side) is out of the possible use range or belt is damaged, replace drive belt.
Tension AdjustmentBLS00091
Belt tensioning is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
Changing Engine CoolantBLS00092
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.

Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Remove grommet from undercover.
2. Open radiator drain plug at the bottom of radiator, and then remove radiator cap.
PBIC2622E
PBIC2512E

MA-18
ENGINE MAINTENANCE (QR20DE)

8. Warm up until opening thermostat and water control valve. Standard for warming-up time is approximately
10 minutes at 3,000 rpm.

Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
9. Stop engine and cool down to less than approximately 50°C (122°F).

Cool down using fan to reduce the time.

If necessary, refill radiator up to filler neck with engine coolant.
10. Refill reservoir tank to “MAX” level line with engine coolant.
11. Repeat steps 3 through 9 two or more times with radiator cap installed until engine coolant level no longer
drops.
12. Check cooling system for leaks with engine running.
13. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.

Sound may be noticeable at heater unit.
14. Repeat step 13 three times.
15. If sound is heard, bleed air from cooling system by repeating step 3 through 9 until engine coolant level no
longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed, and radiator drain plug.
CAUTION:
Be sure to clean drain plug and install with new O-ring.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-81, "
CYLINDER
BLOCK" .
2. Remove air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
3. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
4. Fill radiator and reservoir tank with water and reinstall radiator cap.

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
5. Install air duct assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
6. Run engine and warm it up to normal operating temperature.
7. Rev engine two or three times under no-load.
8. Stop engine and wait until it cools down.
9. Drain water from the system. Refer to MA-16, "
DRAINING ENGINE COOLANT" .
10. Repeat steps 1 through 9 until clear water begins to drain from radiator.
Checking Cooling SystemBLS00093
WARNING:

Do not remove radiator cap when the engine is hot. Serious burns occur from high-pressure
engine coolant escaping from radiator.Radiator drain plug:
: 1.2 N·m (0.12 kg-m, 11 in-lb)
1 : Heater hose
: Vehicle front
PBIC4679E

MA-20
ENGINE MAINTENANCE (QR20DE)

CHECKING RADIATOR SYSTEM FOR LEAKS

To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter [SST].
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.

If anything is found, repair or replace damaged parts.
Checking Fuel LinesBLS00094
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterBLS00095
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-8,
"PERIODIC MAINTENANCE".
Removal
1. Unhook air cleaner case (lower) side clips and lift up air cleaner case (upper).
2. Remove air cleaner filter.
Installation
Installation is the reverse order of removal.
Changing Engine OilBLS00096
WARNING:

Be careful not to burn yourself, as engine oil may be hot.Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA
SMA803A
PBIC2452E

MA-24
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)PFP:00100
Checking Drive BeltsBLS0005J
WARNING:
Be sure to perform the following when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.

Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.

When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.

Adjust if belt deflection exceeds the limit.
CAUTION:

When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.

Release the tension by loosing lock nut and turning adjust-
ing bolt when adjusting the belt. Tighten once the lock nut
at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt ten-
sion by loosing lock nut between 45° and 90°.
Belt Deflection
Tension AdjustmentBLS0005K
CAUTION:

When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.

When deflection of belt being used exceeds “Limit”, adjust it to value for “After adjustment”.

When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.

When installing belt, make sure that it is correctly engaged with pulley groove.

Keep engine oil, working fluid and engine coolant away from belt.

Do not twist or bend belt excessively.
PBIC2449E
PBIC1162E
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 Kg, 22 lb)
PortionBelt tightening method for adjustment
Alternator and A/C compressor belt Adjusting bolt on idler pulley
Power steering oil pump belt Adjusting bolt on power steering oil pump

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)
MA-25
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ALTERNATOR AND A/C COMPRESSOR BELT
1. Remove splash guard (RH).
2. Loosen idler pulley lock nut (A).
3. Release the belt tension on idler pulley by turning adjusting nut
(B).
4. Tighten lock nut (A).
5. Loosen lock nut (A) between 45° and 90°.
6. Adjust tension by turning adjusting nut (B).

For specified belt tension, refer to EM-128, "Checking Drive
Belts" .
7. Tighten lock nut (A).
8. Tighten adjusting nut (B).
POWER STEERING OIL PUMP BELT
1. Remove splash guard (RH).
2. Loosen lock bolt (C).
3. Loosen power steering oil pump mounting bolt (D).

Bolt head (D) is engine rear side.
4. Adjust tension by turning adjusting bolt (E).

For specified belt tension, refer to MA-24, "Checking Drive Belts" .
NOTE:
Adjusting bolt (E) is loosened with counterclockwise rotation.
5. Tighten lock bolt (C).
6. Tighten power steering oil pump mounting bolt (D).
Changing Engine CoolantBLS0005L
WARNING:

To avoid being scalded, do not change engine coolant when engine is hot.

Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter
of a turn to release built-up pressure. Then turn the cap all the way.

Be careful not to allow engine coolant to contact drive belts. : 4.9 N·m (0.50 kg-m, 43 in-lb)
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
: 5.4 N·m (0.55 kg-m, 48 in-lb)
PBIC2450E
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
: 43.1 N·m (4.4 kg-m, 32 ft-lb)

MA-28
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

3. Disconnect heater hose (left side of vehicle) at the position in
the figure.

Enhance heater hose as high as possible.
4. Fill radiator and reservoir tank with water and install radiator cap.

When engine coolant overflows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
5. Install air duct assembly. Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
6. Run engine and warm it up to normal operating temperature.
7. Rev engine two or three times under no-load.
8. Stop engine and wait until it cools down.
9. Drain water from the system. Refer to MA-26, "
DRAINING ENGINE COOLANT" .
10. Repeat steps 1 through 9 until clear water begins to drain from radiator.
Checking Cooling SystemBLS0005M
WARNING:
Never remove the radiator cap when the engine is hot; serious burns could be caused by high pres-
sure fluid escaping from the radiator.
Wrap a thick cloth around the cap and carefully remove it by turning it a quarter turn to allow built-up
pressure to escape and then turn the cap all the way off.
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
If necessary, repair or replace damaged parts.
CHECKING RADIATOR CAP

Check valve seat of radiator cap.
–Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
–Check if valve seat has no soil and damage.

Pull negative-pressure valve to open it, and make sure that it is
completely closed when released.
–Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
–Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
PBIC2810E
PBIC2816E
SMA967B

ENGINE MAINTENANCE (VQ23DE AND VQ35DE)
MA-29
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Check radiator cap relief pressure.
–When connecting radiator cap to the radiator cap tester (com-
mercial service tool) and the radiator cap tester adapter [SST],
apply engine coolant to the cap seal surface.

Replace radiator cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap, thoroughly wipe out the radiator filler neck to remove any waxy residue
or foreign material.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows.

Be careful not to bend or damage the radiator fins.

When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator
shroud and horns. Then tape harness and electrical connectors to prevent water from entering.
1. Apply water by hose to the back side of radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.

Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2 , 71 psi) and keep distance more than 30 cm
(11.8 in).
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
CHECKING COOLING SYSTEM FOR LEAKS

To check for leaks, apply pressure to the cooling system with
radiator cap tester (commercial service tool) and radiator cap
tester adapter [SST].
WARNING:
Do not remove radiator cap when engine is hot. Serious
burns could occur from high-pressure engine coolant
escaping from radiator.
CAUTION:
Higher testing pressure than specified may cause radiator
damage.
NOTE:
In a case engine coolant decreases, replenish radiator with engine coolant.

If anything is found, repair or replace damaged parts.Standard:
78 - 98 kPa (0.78 - 0.98bar, 0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.59bar, 0.6 kg/cm
2 , 9 psi)
SLC755AC
Testing pressure
: 157 kPa (1.57 bar, 1.6 kg/cm
2 , 23 psi)
SLC756AA

MA-30
ENGINE MAINTENANCE (VQ23DE AND VQ35DE)

Checking Fuel LinesBLS0005N
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterBLS0005O
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-8, "PERI-
ODIC MAINTENANCE" .
Removal
1. Unhook air cleaner case (lower) side clips and lift up air cleaner case (upper).
2. Remove air cleaner filter.
Installation
Installation is the reverse order of removal.
Changing Engine OilBLS0005P
WARNING:

Be careful not to burn yourself, as engine oil may be hot.

Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-19, "
ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-145, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SMA803A
PBIC2452E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)

PB-2
PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEMPFP:36010
On-Vehicle InspectionBFS000G1
PEDAL STROKE

When parking brake pedal is operated with a force of 196 N (20.0 kg, 44.1 lb), make sure parking brake
pedal stroke is within the specified number of notches. (Check it by listening and counting the ratchet
clicks.)

Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS

Make sure the components are installed properly (check for looseness, backlash, etc.).

Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.

Check cable for wear and damage, and replace if necessary.

Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, return pedal.
2. Remove tyres from vehicle.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat-
bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install
adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear
brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Depress pedal until a deep socket wrench can be inserted.
Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 196 N (20.0 kg, 44.1 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake.Pedal stroke : 3 − 4 notches
SBR051C
Pedal stroke : 3 − 4 notches
PFIA0295E

PARKING BRAKE CONTROL
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PARKING BRAKE CONTROLPFP:36010
ComponentsBFS000CE
Removal and InstallationBFS000CF
REMOVAL
1. Release parking brake.
2. Remove instrument driver lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect parking brake warning lamp switch connector.
4. Remove adjusting nut, and then separate device assembly and front cable.
5. Remove device assembly from vehicle.
6. Remove center console. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
7. Remove front cable mounting bolts.
8. Remove applicable heat insulator from vehicle.
9. Remove rear tyres from vehicle.
10. Remove center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
11. Remove rear brake caliper and disc rotor. Refer to BR-35, "
Removal and Installation of Brake Caliper
Assembly" .
12. Remove parking brake shoe, and then remove rear cable from toggle lever. Refer to PB-5, "
PA R K I N G
BRAKE SHOE" .
13. Remove rear cable mounting nuts and bolts, and then remove rear cable from vehicle.
1. Device assembly 2. Parking brake warning lamp switch 3. Spring insulator
4. Return spring 5. Adjusting nut 6. Pedal cover
7. Front cable 8. Equalizer
(Assemble to front cable.)9. Return spring
10. Rear left cable 11. Rear right cable 12. Pin
SFIA2503E