NISSAN TEANA 2003 Service Manual

SUNROOF
RF-27
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RF

2. Remove front stopper screws, then remove front stopper from
the frame.
3. Turn deflector link, then remove it from groove of frame.
4. Remove the wind deflector.
Installation
1. Install front stopper to frame.
2. Make sure insert deflector link to properly groove of frame.
3. Make sure insert spring terminal to groove of stopper from upper part.
4. Tighten screw of front stopper.
SUNROOF MOTOR ASSEMBLY
Removal
1. Remove headlining. Refer to EI-54, "Removal and Installation" .
2. Remove motor mounting screw.
3. Disconnect harness connector, then remove sunroof motor
assembly.
CAUTION:

When removing the sunroof motor assembly, be sure that
the sunroof is in the fully closed position.

Do not run the removed sunroof motor assembly as a
single unit.
Installation
1. Move the sunroof motor assembly laterally little by little so that the gear is completely engaged into the
wire on the sunroof unit assembly and the mounting surface becomes parallel. Then secure the sunroof
motor assembly with screws.
CAUTION:

Before installing the sunroof motor assembly, be sure to place the link and wire assembly in the
symmetrical and fully closed position.
2. Install the sunroof motor assembly and then perform initialization. Refer to RF-12, "
INITIALIZATION PRO-
CEDURE" .
LINK ASSEMBLY AND WIRE ASSEMBLY
Removal
1. Remove sunroof unit assembly. Refer to RF-24, "SUNROOF UNIT ASSEMBLY" .
2. Remove sunroof motor assembly. Refer to RF-27, "
SUNROOF MOTOR ASSEMBLY" .
PIIA3510E
PIIA9889E
PIIA5062E

RF-28
SUNROOF

3. Remove guide plate.
4. Remove drain channel.
5. Rotate link of wire assembly, then push link or slider to backward of vehicle.
6. Remove link assembly and wire assembly from sunroof unit assembly.
CAUTION:
Do not disconnect link assembly and wire assembly.
Installation
Install in the reverse order of removal.
PIIA9890E

RSU-1
REAR SUSPENSION
E SUSPENSION
CONTENTS
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SECTION RSU
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RSU

REAR SUSPENSION
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
REAR SUSPENSION ASSEMBLY ............................. 5
On-Vehicle Inspection .............................................. 5
INSPECTION OF SUSPENSION ARM BALL
JOINT END PLAY ................................................. 5
SHOCK ABSORBER INSPECTION ..................... 5
Wheel Alignment Inspection ..................................... 5
DESCRIPTION ...................................................... 5
PRELIMINARY CHECK ........................................ 5
CAMBER INSPECTION ........................................ 5
TOE-IN .................................................................. 6
Component ............................................................... 7
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8
INSTALLATION ..................................................... 8
SHOCK ABSORBER .................................................. 9
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10SUSPENSION ARM .................................................. 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSPECTION AFTER REMOVAL ....................... 11
INSTALLATION ................................................... 12
RADIUS ROD ............................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
FRONT LOWER LINK .............................................. 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 14
REAR LOWER LINK & COIL SPRING ..................... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSPECTION AFTER REMOVAL ....................... 15
INSTALLATION ................................................... 15
STABILIZER BAR ..................................................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSPECTION AFTER REMOVAL ....................... 16
INSTALLATION ................................................... 16
REAR SUSPENSION MEMBER ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 17
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 18
Wheel Alignment (Unladen*) .................................. 18
Ball Joint ................................................................. 18
Wheelarch Height (Unladen*) ................................. 18

RSU-2
PRECAUTIONS

PRECAUTIONSPFP:00001
CautionBES0003W

When installing rubber bushings, final tightening must be performed under unladen conditions with tires
on ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
–Unladen conditions mean that fuel, engine coolant and lubricant are full. A spare tire, a jack, hand tools
and mats are in designated positions.

After servicing suspension parts, be sure to check wheel alignment.

Self-locks nut are not reusable. Always use new ones when installing. Since new self-lock nut are pre-
oiled, tighten as they are.

PREPARATION
RSU-3
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RSU

PREPARATIONPFP:00002
Special Service Tools BES0003X
Tool number
Tool nameDescription
ST3127S000
Preload gauge
1. GG91030000
Torque wrench
2. HT62940000
Socket adapter (1/2″)
3. HT62900000
Socket adapter (3/8″)Measuring rotating torque of ball joint
NT124

RSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartBES0003Z
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
RSU-7RSU-10
—
—
—
RSU-7RSU-5RSU-16
NVH in RAX and RSU sections
NVH in WT section
NVH in WT section
NVH in BR section
NVH in PS section
Possible cause and Suspected parts
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
BRAKES
STEERING
Symptom Rear suspensionNoise×××××× ×××××
Shake×××× × ×××××
Vibration××××× ×× ×
Shimmy×××× × ×××××
Judder ××× ×××××
Poor quality ride or
handling××××× ×××××

REAR SUSPENSION ASSEMBLY
RSU-5
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RSU

REAR SUSPENSION ASSEMBLYPFP:55020
On-Vehicle Inspection BES00040
Make sure that the mounting conditions (looseness, back lash) of each components and component status
(wear, damage) are normal.
INSPECTION OF SUSPENSION ARM BALL JOINT END PLAY
Measure axial end play by placing an iron pry bar or a similar item between suspension arm and axle housing
prying up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage installation position by applying excessive
force.
SHOCK ABSORBER INSPECTION
Check for oil leakage, damage, and breakage of installation positions.
Wheel Alignment InspectionBES00041
DESCRIPTION
Measure the wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” mean that fuel, engine coolant, and lubricant are full. A spare tire, a jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout. Refer to WT-3, "
ROAD WHEEL" .
3. Check wheel bearing axial end play. Refer to RAX-3, "
WHEEL BEARING INSPECTION" .
4. Check suspension arm ball joint axial end play. Refer to RSU-11, "
Ball Joint Inspection" .
5. Check shock absorber operation.
6. Check each mounting point of axle housing and suspension for looseness and deformation.
7. Check each link, arm, and member for cracks, deformation, and other damage.
8. Check vehicle height (posture).
CAMBER INSPECTION

Measure camber of both right and left wheels with a suitable
alignment gauge.

Adjust in accordance with the following procedures.

If camber is not within the specification, adjust by turning the
adjusting bolt of front lower link.
NOTE:
After adjusting camber, be sure to check toe-in.Axial end play : 0 mm (0 in)
Camber : Refer to RSU-18, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
SRA096A
SEIA0318E

RSU-6
REAR SUSPENSION ASSEMBLY

TOE-IN
Measure toe-in using following procedure. If out of the specification, inspect and replace any damaged or worn
rear suspension parts.
WARNING:

Always perform the following procedure on a flat surface.

Make sure that no person is in front of vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the vehicle
height posture.
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
If the wheels have rotated more than 180 degrees (1/2 turn),
start this procedure again from the beginning. Do not push the
vehicle backward.
6. Measure distance “B” (front side).
7. If toe-in is not within the specification, adjust by turning the
adjusting bolt of rear lower link.
CAUTION:
When adjusting toe-in, set the both sides to the same val-
ues.
SEIA0362E
Total toe-in : Refer to RSU-18, "SERVICE DATA
AND SPECIFICATIONS (SDS)" .
SEIA0363E
SEIA0319E

REAR SUSPENSION ASSEMBLY
RSU-7
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RSU

ComponentBES00042
PEIA0103E

RSU-8
REAR SUSPENSION ASSEMBLY

Removal and InstallationBES00043
REMOVAL
1. Remove tires from vehicle.
2. Remove wheel sensor from axle housing, and then disconnect sensor harness from suspension arm and
suspension member. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-33, "
REAR DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
4. Remove main muffler and center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
5. Remove parking brake cable (rear cables) from rear suspension member and body. Refer to PB-3,
"PARKING BRAKE CONTROL" .
6. Remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
7. Remove the mounting nuts on the upper side of shock absorber assembly. Refer to RSU-9, "
SHOCK
ABSORBER" .
8. Set jack under rear suspension member.
9. Remove rear suspension member mounting nuts, and then remove rebound stopper.
10. Gradually lower jack to remove rear suspension assembly.
INSTALLATION

Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Component" .
NOTE:
Do not reuse non-reusable parts.

Perform final tightening of each parts under unladen conditions, which were removed when removing rear
suspension assembly. Check the wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .

Adjust neutral position of steering angle sensor after checking the wheel alignment for models with VDC.
Refer to BRC-40, "
Adjustment of Steering Angle Sensor Neutral Position" .

Check for the following after finishing work.
–Parking brake operation (stroke): Refer to PB-2, "On-Vehicle Inspection" .
–Wheel sensor harness for proper connection: Refer to BRC-33, "WHEEL SENSORS" .
1. Outer washer 2. Bushing (upper) 3. Distance tube
4. Mounting seal bracket 5. Bushing (lower) 6. Bound bumper cover
7. Bound bumper 8. Shock absorber 9. Upper seat
10. Coil spring 11. Rubber seat 12. Rear lower link
13. Axle housing assembly 14. Front lower link 15. Radius rod
16. Suspension arm 17. Connecting rod mounting bracket 18. Rebound stopper
19. Shock absorber assembly 20. Rear suspension member 21. Front lower link protector
22. Stabilizer bar 23. Connecting rod 24. Stabilizer bushing
25. Stabilizer clamp 26. Cotter pin 27. Washer
28. Ball seat
Refer to GI-10, "
Components" , for the symbols in the figure.