belt NISSAN TEANA 2003 Manual Online
Page 2134 of 3502
EM-26
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OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationBBS00590
REMOVAL
WARNING:
To avoid the danger of being scalded, do not drain the engine oil when the engine is hot.
NOTE:
When removing oil pan (lower) or oil strainer only, take step 2 then step 8 and 9, the other steps are unneces-
sary.
1. Remove undercover and splash guard (RH).
2. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belt.
3. Remove drive belt. Refer to EM-14, "
DRIVE BELTS" .
4. Remove exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
5. Remove A/C compressor with piping connected. And locate it aside temporarily with ropes or equivalent
not to disturb the following work. Refer to ATC-134, "
Removal and Installation of Compressor" .
6. Remove oil level gauge guide.
7. Remove oil filter. Refer to LU-10, "
OIL FILTER" .
8. Remove oil pan (lower) with the following procedure:
1. Oil level gauge 2. Oil level gauge guide 3. O-ring
4. Oil pan (upper) 5. Cylinder block 6. O-ring
7. Oil filter 8. O-ring 9. Drain plug washer
10. Oil strainer 11. Drain plug 12. Oil pan (lower)
13. Rear plate cover
PBIC2177E
Page 2158 of 3502
EM-50
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CAMSHAFT
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from intake valve timing control cover oil hole. Refer to LU-5, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-5, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Valve ClearanceBBS00596
INSPECTION
Perform inspection as follows after removal, installation or replacement of camshaft or valve-related parts, or if
there is unusual engine conditions regarding valve clearance.
1. Remove rocker cover. Refer to EM-39, "
ROCKER COVER" .
2. Open splash guard on RH undercover.
3. Measure the valve clearance with the following procedure:
a. Set No. 1 cylinder at TDC of its compression stroke.
Rotate crankshaft pulley clockwise and align TDC mark to
timing indicator on front cover.
At the same time, make sure that both intake and exhaust
cam noses of No. 1 cylinder face outside as shown in the fig-
ure.
If they do not face outside, rotate crankshaft pulley once more
(360 degrees) and align as shown in the figure.
PBIC2723E
KBIA0190E
KBIA0400J
Page 2162 of 3502
EM-54
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TIMING CHAIN
REMOVAL
1. Remove the following parts.
RH front road wheel and tire
Undercover and splash guard (RH)
PCV hose; Refer to EM-19, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-31, "IGNITION COIL" .
Rocker cover; Refer to EM-39, "ROCKER COVER" .
Reservoir tank of radiator; Refer to CO-13, "RADIATOR" .
Drive belt; Refer to EM-14, "DRIVE BELTS" .
Alternator; Refer to SC-27, "CHARGING SYSTEM" .
Drive belt auto-tensioner; Refer to EM-15, "Removal and Installation of Drive Belt Auto-Tensioner" .
Exhaust front tube; Refer to EX-2, "EXHAUST SYSTEM" .
2. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
3. Remove A/C compressor with piping connected. Temporarily secure A/C compressor to vehicle side with
a rope to avoid putting a load on them. Refer to ATC-134, "
Removal and Installation of Compressor" .
4. Remove power steering oil pump with piping connected, and secure it to vehicle side temporarily. Refer to
PS-39, "
HYDRAULIC LINE" .
5. Securely support bottom of transaxle with suitable transmission jack.
6. Remove RH engine mounting insulator. Refer to EM-77, "
ENGINE ASSEMBLY" .
7. Remove oil pans (upper and lower), and oil strainer. Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
8. To support engine, temporarily tighten removed front and rear engine mounting through-bolts for removing
oil pans (upper and lower). Refer to EM-77, "
ENGINE ASSEMBLY" .
9. Remove intake valve timing control cover with the following procedure:
a. Disconnect intake valve timing control solenoid valve harness connector.
b. Disconnect ground cables and remove harness clip.
c. Remove intake valve timing control solenoid valve, if necessary.
d. Loosen bolts in reverse order as shown in the figure.
e . U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] o r e q u i v a l e n t t o o l t o c u t l i q -
uid gasket for removal.
CAUTION:
Be careful not to damage the mating surfaces.
10. Pull chain guide between camshaft sprockets out through front cover.
11. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:
a. Rotate crankshaft pulley clockwise and align TDC mark to timing
indicator on front cover.
KBIA0085E
KBIA0190E
Page 2171 of 3502
OIL SEAL
EM-63
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Removal and Installation of Front Oil SealBBS00599
REMOVAL
1. Remove the following parts.
Undercover and splash guard (RH)
RH front road wheel and tire
Drive belt; Refer to EM-14, "DRIVE BELTS" .
Crankshaft pulley; Refer to EM-53, "TIMING CHAIN" .
2. Remove front oil seal with suitable tool.
CAUTION:
Be careful not to damage front cover and crankshaft.
INSTALLATION
1. Apply new engine oil to new front oil seal joint surface and seal lip.
2. Install front oil seal so that each seal lip is oriented as shown in
the figure.
Press-fit front oil seal until it is flush with front end surface of
front cover with suitable tool.
CAUTION:
Be careful not to damage front cover and crankshaft.
Press-fit oil seal straight to avoid causing burrs or tilt-
ing.
3. Install in the reverse order of removal after this step.
SEM829E
SEM715A
SBIA0266E
Page 2174 of 3502
EM-66
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CYLINDER HEAD
If the engine speed is out of specified range, check battery liquid for proper gravity. Check engine
speed again with normal battery gravity.
If compression pressure is below minimum value, check valve clearances and parts associated with
combustion chamber (Valve, valve seat, piston, piston ring, cylinder bore, cylinder head, cylinder head
gasket). After the checking, measure the compression pressure again.
If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, piston rings may be worn out or damaged. Check
piston rings and replace if necessary.
–If the compression pressure remains at low level despite the addition of engine oil, valves may be mal-
functioning. Check valves for damage. Replace valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, cylinder head gasket is leaking. In such a case, replace cylin-
der head gasket.
9. After inspection is completed, install removed parts.
10. Start engine, and confirm that engine runs smoothly.
11. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-52, "
TROUBLE DIAGNOSIS" .
Removal and InstallationBBS0059C
REMOVAL
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant and engine oil. Refer to CO-10, "
Changing Engine Coolant" and LU-9, "Changing
Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant and engine oil on drive belt.
3. Remove the following components and related parts.
Exhaust manifold and three way catalyst assembly; Refer to EM-23, "EXHAUST MANIFOLD AND
THREE WAY CATALYST" .
Intake manifold and fuel tube assembly; Refer to EM-19, "INTAKE MANIFOLD" .
Water control valve and housing (water outlet); Refer to CO-24, "THERMOSTAT AND WATER CON-
TROL VALVE" .
1. Cylinder head assembly 2. Cylinder head gasket 3. Engine cover bracket (rear)
4. Cylinder head bolt
PBIC2424E
Page 2186 of 3502
EM-78
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ENGINE ASSEMBLY
REMOVAL
Outline
Remove engine and transaxle assembly with front suspension member from vehicle downward. Separate
front suspension member, and then separate engine and transaxle.
Preparation
1. Release fuel pressure. Refer to EC-49, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
3. Remove the following parts.
Hood assembly; Refer to BL-13, "HOOD" .
Undercover and splash guards (RH and LH)
Front road wheels and tires
Battery, battery tray and battery tray bracket; Refer to SC-4, "BATTERY" .
Drive belt; Refer to EM-14, "DRIVE BELTS" .
Air duct (inlet); Refer to EM-17, "AIR CLEANER AND AIR DUCT" .
Air cleaner case (upper) with mass air flow sensor and air duct assembly; Refer to EM-17, "AIR
CLEANER AND AIR DUCT" .
Alternator and alternator bracket; Refer to SC-27, "CHARGING SYSTEM" .
Radiator and radiator cooling fan assembly, reservoir tank of radiator and system hoses; Refer to CO-
13, "RADIATOR" .
4. Disconnect engine room harness connector from ECM side and set it aside for easier work.
5. Disconnect all vacuum hoses and air hoses connected to vehicle side at engine side.
Engine Room LH
1. Disconnect heater hose, and install plug it to prevent engine coolant from draining. Refer to CO-24,
"THERMOSTAT AND WATER CONTROL VALVE" .
2. Disconnect fuel feed hose, and plug it to prevent fuel from draining. Refer to EM-34, "
FUEL INJECTOR
AND FUEL TUBE" .
3. Disconnect control cable from transaxle. Refer to AT- 2 1 3 , "
SHIFT CONTROL SYSTEM" .
4. Disconnect B terminal harness of starter motor. Refer to SC-14, "
STARTING SYSTEM" .
Engine Room RH
1. Remove IPDM E/R and bracket. Refer to PG-17, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM)" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on vehicle side with a
rope to avoid putting load on it. Refer to ATC-134, "
Removal and Installation of Compressor" .
3. Remove reservoir tank of power steering oil pump. Temporarily secure it on engine side with a rope. Refer
to PS-39, "
HYDRAULIC LINE" .
Vehicle Underbody
1. Remove RH and LH front drive shafts. Refer to FAX-8, "FRONT DRIVE SHAFT" .
2. Remove exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
3. Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter.
Refer to EM-26, "
OIL PAN AND OIL STRAINER" and AT- 2 4 1 , "TRANSAXLE ASSEMBLY" .
4. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT- 2 4 1 , "
TRAN-
SAXLE ASSEMBLY" .
5. Disconnect connecting rod for front stabilizer. Refer to FSU-5, "
FRONT SUSPENSION ASSEMBLY" .
6. Remove steering lower joint from steering gear. Refer to PS-12, "
STEERING COLUMN" .
7. Remove power steering fluid piping from front suspension member. Refer to PS-39, "
HYDRAULIC LINE"
.
8. Disconnect power steering fluid piping at a point between vehicle and engine, and install plug it to prevent
power steering fluid. Refer to PS-39, "
HYDRAULIC LINE" .
Page 2216 of 3502
EM-108
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitBBS0059J
GENERAL SPECIFICATIONS
DRIVE BELT
EXHAUST MANIFOLD
Unit: mm (in)
SPARK PLUG
Unit: mm (in)
CYLINDER HEAD
Unit: mm (in) Cylinder arrangementIn-line 4
Displacement
cm
3 (cu in)1,998 (121.92)
Bore and stroke mm (in) 89.0 × 80.3 (3.504 × 3.161)
Valve arrangementDOHC
Firing order1-3-4-2
Number of piston ringsCompression 2
Oil 1
Compression ratio9.9
Compression pressure
kPa (bar, kg/cm
2 , psi) / 250 rpmStandard 1,190 (11.9, 12.1, 173)
Minimum 990 (9.9, 10.1, 144)
Differential limit between cylinders 100 (1.0, 1.0, 14)
Tension of drive belt Auto adjustment by auto-tensioner
Items Limit
Exhaust manifold and three way catalyst assembly surface distortion 0.3 (0.012)
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (Nominal)1.1 (0.043)
ItemsLimit
Head surface distortion 0.1 (0.004)
PBIC0283E
Page 2235 of 3502
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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Use the Chart Below to Help You Find the Cause of the Symptom.BBS004VL
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of engine.
4. Check specified noise source.
If necessary, repair or replace these parts.
A: Closely related B: Related C: Sometimes related —: Not relatedLocation
of noiseTy p e o f
noiseOperating condition of engine
Source of
noiseCheck itemRefer-
ence page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
Top of
engine
Rocker
cover
Cylinder
headTicking or
clickingCA—AB—Tappet
noiseValve clearanceEM-202
Rattle C A — A B CCamshaft
bearing
noiseCamshaft runout
Camshaft journal oil
clearanceEM-194EM-195
Crank-
shaft pul-
ley
Cylinder
block
(Side of
engine)
Oil panSlap or
knock—A—B B—Piston pin
noisePiston to piston pin oil
clearance
Connecting rod bush-
ing oil clearanceEM-245
EM-247
Slap or
rapA——BBAPiston
slap noisePiston to cylinder bore
clearance
Piston ring side clear-
ance
Piston ring end gap
Connecting rod bend
and torsionEM-249EM-246
EM-246
EM-247
Knock ABCBBBConnect-
ing rod
bearing
noiseConnecting rod bush-
ing oil clearance
Connecting rod bear-
ing oil clearanceEM-247EM-253
Knock A B — A B CMain
bearing
noiseMain bearing oil clear-
ance
Crankshaft runoutEM-252EM-251
Front of
engine
Timin g
chain
caseTapping or
tickingAA—BBBTimin g
chain and
chain ten-
sioner
noiseTiming chain cracks
and wear
Timing chain tensioner
operationEM-180
EM-173
Front of
engineSqueak-
ing or fizz-
ingAB—B—CDrive belts
(Sticking
or slip-
ping)Drive belts deflection
EM-128
CreakingABABABDrive belts
(Slipping)Idler pulley bearing
operation
Squall
CreakAB—BABWater
pump
noiseWater pump operationCO-46,
"WATER
PUMP"
Page 2236 of 3502
EM-128
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DRIVE BELTS
DRIVE BELTSPFP:02117
Checking Drive BeltsBBS004VM
WARNING:
Be sure to perform the following when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection at a point on the belt midway
between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point.
Adjust if belt deflection exceeds the limit.
CAUTION:
When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turning
crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.
Release the tension by loosing lock nut and turning adjust-
ing bolt when adjusting the belt. Tighten once the lock nut
at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt ten-
sion by loosing lock nut between 45° and 90°.
Belt Deflection
Tension AdjustmentBBS004VN
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection of belt being used exceeds “Limit”, adjust it to value for “After adjustment”.
When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley groove.
PBIC2449E
PBIC1162E
Deflection adjustment Unit: mm (in)
Used belt
New belt
Limit After adjustment
Alternator and A/C compressor
belt7 (0.28)4.2 - 4.6
(0.17 - 0.18)3.7 - 4.1
(0.15 - 0.16)
Power steering oil pump belt 11 (0.43)7.3 - 8.0
(0.29 - 0.30)6.5 - 7.2
(0.26 - 0.28)
Applied pushing force 98 N (10 Kg, 22 lb)
PortionBelt tightening method for adjustment
Alternator and A/C compressor belt Adjusting bolt on idler pulley
Power steering oil pump belt Adjusting bolt on power steering oil pump
Page 2237 of 3502
DRIVE BELTS
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Release the tension by loosing lock nut and turning adjusting nut when adjusting the belt. Tighten
once the lock nut at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt tension by loosing lock nut
between 45° and 90°.
Keep engine oil, working fluid and engine coolant away from belt.
Do not twist or bend belt excessively.
ALTERNATOR AND A/C COMPRESSOR BELT
1. Remove splash guard (RH).
2. Loosen idler pulley lock nut (A).
3. Release the belt tension on idler pulley by turning adjusting nut
(B).
4. Tighten lock nut (A).
5. Loosen lock nut (A) between 45° and 90°.
6. Adjust tension by turning adjusting nut (B).
For specified belt tension, refer to EM-128, "Checking Drive
Belts" .
7. Tighten lock nut (A).
8. Tighten adjusting nut (B).
POWER STEERING OIL PUMP BELT
1. Remove splash guard (RH).
2. Loosen lock bolt (C).
3. Loosen power steering oil pump mounting bolt (D).
Bolt head (D) is engine rear side.
4. Adjust tension by turning adjusting bolt (E).
For specified belt tension, refer to EM-128, "Checking Drive Belts" .
NOTE:
Adjusting bolt (E) is loosened with counterclockwise rotation.
5. Tighten lock bolt (C).
6. Tighten power steering oil pump mounting bolt (D).
Removal and InstallationBBS004VO
REMOVAL
1. Remove splash guard (RH).
2. Fully loosen each belt by following the guidelines in EM-128, "
Tension Adjustment" . Remove alternator
and A/C compressor belt and then power steering oil pump belt.
CAUTION:
Grease is applied to idler pulley adjusting bolt. Be careful to keep grease away from belt.
INSTALLATION
1. Install each belt to pulley in the reverse order of removal. : 4.9 N·m (0.50 kg-m, 43 in-lb)
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
: 5.4 N·m (0.55 kg-m, 48 in-lb)
PBIC2450E
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
: 43.2 N·m (4.4 kg-m, 32 ft-lb)