belt NISSAN TEANA 2003 Service Manual

LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION LT
A
B
LT

LIGHTING SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
General Precautions for Service Operations ............ 5
HEADLAMP - XENON TYPE - ................................... 6
Component Parts and Harness Connector Location ..... 6
System Description .................................................. 6
OUTLINE ............................................................... 6
LOW BEAM OPERATION ..................................... 7
HIGH BEAM OPERATION .................................... 7
FLASH-TO-PASS OPERATION ............................ 8
COMBINATION SWITCH READING FUNCTION ..... 8
EXTERIOR LAMP BATTERY SAVER CONTROL ..... 8
AUTO LIGHT OPERATION ................................... 8
XENON HEADLAMP ............................................. 9
CAN Communication System Description ................ 9
CAN Communication Unit ........................................ 9
Schematic .............................................................. 10
Wiring Diagram — H/LAMP — ................................ 11
Terminals and Reference Values for BCM ............. 15
Terminals and Reference Values for IPDM E/R ..... 17
How to Perform Trouble Diagnosis ........................ 17
Preliminary Check .................................................. 17
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 17
CONSULT-II Functions (BCM) ............................... 18
CONSULT-II BASIC OPERATION ....................... 18
WORK SUPPORT ............................................... 19
DATA MONITOR ................................................. 19
ACTIVE TEST ..................................................... 20
CONSULT-II Functions (IPDM E/R) ....................... 20
CONSULT-II OPERATION .................................. 20
DATA MONITOR ................................................. 21
ACTIVE TEST ..................................................... 21
Headlamp Do Not Change To High (Both Sides) ... 22
Headlamp Does Not Change To High (One Side) ... 25
High Beam Indicator Does Not Illuminate .............. 26
Headlamp Do Not Illuminate (Both Sides) ............. 27
Headlamp Does Not Illuminate (One Side) ............ 29Headlamps Do Not Change to Low (Both Sides) ... 30
Headlamps Do Not Turn OFF ................................. 31
General Information for Xenon Headlamp Trouble
Diagnosis ................................................................ 32
Caution: .................................................................. 32
Xenon Headlamp Trouble Diagnosis ...................... 32
Aiming Adjustment .................................................. 33
PREPARATION BEFORE ADJUSTING .............. 33
LOW BEAM AND HIGH BEAM ........................... 33
ADJUSTMENT USING AN ADJUSTMENT
SCREEN (LIGHT/DARK BORDERLINE) ............ 34
Bulb Replacement .................................................. 35
HEADLAMP HIGH/LOW BEAM .......................... 35
BENDING LAMP ................................................. 35
PARKING LAMP .................................................. 35
FRONT TURN SIGNAL LAMP ............................ 35
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36
Disassembly and Assembly .................................... 37
DISASSEMBLY ................................................... 37
ASSEMBLY ......................................................... 37
HEADLAMP - HALOGEN TYPE - ............................ 38
Component Parts and Harness Connector Location ... 38
System Description ................................................. 38
OUTLINE ............................................................. 38
LOW BEAM OPERATION ................................... 39
HIGH BEAM OPERATION .................................. 39
FLASH-TO-PASS OPERATION .......................... 40
COMBINATION SWITCH READING FUNCTION ... 40
EXTERIOR LAMP BATTERY SAVER CONTROL ... 40
AUTO LIGHT OPERATION ................................. 40
CAN Communication System Description .............. 40
CAN Communication Unit ....................................... 40
Schematic ............................................................... 41
Wiring Diagram — H/LAMP — ............................... 42
Terminals and Reference Values for BCM .............. 46
Terminals and Reference Values for IPDM E/R ...... 48
How to Perform Trouble Diagnosis ......................... 48
Preliminary Check .................................................. 48

PRECAUTIONS
LT-5
C
D
E
F
G
H
I
J
L
MA
B
LT

PRECAUTIONS PFP:00011
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
BKS002B7
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
General Precautions for Service OperationsBKS002B8

Never work with wet hands.

Xenon headlamp includes high voltage generating part. Be sure
to disconnect battery negative cable (negative terminal) or
power fuse before removing, installing, or touching the xenon
headlamp (including lamp bulb).

Turn the lighting switch OFF before disconnecting and connect-
ing the connector.

When turning the xenon headlamp on and while it is illuminated,
never touch the harness, bulb, and socket of the headlamp.

When checking the headlamp on/off operation, check it on vehi-
cle and with the power connected to the vehicle-side connector.

Do not touch the headlamp bulb glass surface with bare hands or allow oil or grease to get on it. Do not
touch the headlamp bulb just after the headlamp is turned off, because it is very hot.

Install the xenon headlamp bulb socket correctly. If it is installed
improperly, high-voltage leak or corona discharge may occur
that can melt the bulb, connector, and housing. Do not illuminate
the xenon headlamp bulb out of the headlamp housing. Doing
so can cause fire and harm your eyes.

When the bulb has burned out, wrap it in a thick vinyl bag and
discard. Do not break the bulb.

Leaving the bulb removed from the headlamp housing for a long
period of time can deteriorate the performance of the lens and
reflector (dirt, clouding). Always prepare a new bulb and have it
on hand when replacing the bulb.

Do not use organic solvent (paint thinner or gasoline) to clean
lamps and to remove old sealant.
PKIC2345E
EL-3422D

LU-10
[QR]
OIL FILTER

OIL FILTERPFP:15208
Removal and InstallationBBS0059R
REMOVAL
1. Remove splash guard (RH).
2. Using oil filter wrench (SST), remove oil filter.
CAUTION:

Oil filter is provided with relief valve. Use Genuine Nissan
Oil Filter or equivalent.

Be careful not to get burned when engine and engine oil
may be hot.

When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.

Do not allow engine oil to adhere to drive belt.

Completely wipe off any engine oil that adheres to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-7, "ENGINE OIL" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-7, "
ENGINE OIL" .
KBIA0303E
SMA010
Oil filter:
: 17.6 N·m (1.8 kg-m, 13 ft-lb)
SMA229B

LU-22
[VQ]
OIL FILTER

OIL FILTERPFP:15208
Removal and InstallationBBS004WM
REMOVAL
1. Remove splash guard (RH).
2. Using oil filter wrench (SST), remove oil filter.
CAUTION:

Oil filter is provided with relief valve. Use Genuine Nissan
Oil Filter or equivalent.

Be careful not to get burned when engine and engine oil
may be hot.

When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.

Do not allow engine oil to adhere to drive belts.

Completely wipe off any engine oil that adheres to engine
and vehicle.
NOTE:
Figure is shown as an example VQ35DE.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-19, "ENGINE OIL" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to LU-19, "
ENGINE OIL" .
PBIC1804E
SMA010
Oil filter:
: 17.6 N·m (1.8 kg-m, 13 ft-lb)
SMA229B

OIL COOLER (VQ35DE)
LU-23
[VQ]
C
D
E
F
G
H
I
J
K
L
MA
LU

OIL COOLER (VQ35DE)PFP:21305
Removal and InstallationBBS004WN

Refer to GI-10, "Components" for symbol marks in the figure.
WARNING:
Be careful not to get burn yourself, as engine oil and engine coolant may be hot.
REMOVAL
NOTE:
When removing oil cooler only, step 2 is unnecessary.
1. Remove splash guard (RH).
2. Drain engine coolant from radiator and cylinder block. Refer to CO-34, "
Changing Engine Coolant" and
EM-229, "
DISASSEMBLY" .
NOTE:
Perform this step when removing water pipes.
3. Remove oil filter. Refer to LU-22, "
OIL FILTER" .
CAUTION:
Do not spill engine oil on drive belts.
4. Disconnect water hoses from oil cooler.

When removing oil cooler only, pinching water hoses near oil cooler to prevent engine coolant spilling.
1. Connector bolt 2. Copper gasket 3. Water drain plug
4. Water pipe 5. Bracket 6. Water hose
7. Relief valve 8. O-ring 9. Oil cooler
10. Connector bolt 11. Oil filter 12. Water hose
13. Water pipe 14. Clamp 15. Water hose
16. Clamp
A. Refer to LU-22
:Engine front
PBIC4731E

LU-24
[VQ]
OIL COOLER (VQ35DE)

CAUTION:

Perform this step when engine is cold.

Do not spill engine coolant on drive belts.
5. Remove connector bolt, and remove oil cooler.
CAUTION:
Do not spill engine oil to rubber parts such as drive belts and engine mounting insulator.
6. Remove water pipes, as necessary.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler.
Relief Valve
Check relief valve for movement, cracks and breaks by pushing the ball. If replacement is necessary, remove
relief valve by prying it out with suitable tool. Install a new relief valve in place by tapping it.
INSTALLATION
Note the following, and install in the reverse order of removal.

Make sure that no foreign objects are adhering to the installation surfaces of oil cooler and oil pan (upper).

Align cutout on oil cooler with protrusion on oil pan (upper) side,
and tighten connector bolt.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level and the engine coolant level, and add engine oil and engine coolant. Refer to
LU-19, "
ENGINE OIL" and CO-34, "ENGINE COOLANT" .
2. Start engine, and make sure that there is no leaks of engine oil or engine coolant.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and the engine coolant level again. Refer to LU-19, "
ENGINE OIL" and CO-34,
"ENGINE COOLANT" .
PBIC2508E

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA

MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
OUTSIDE THE VEHICLE ...................................... 6
INSIDE THE VEHICLE .......................................... 6
UNDER THE HOOD AND VEHICLE .................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE ................................................................. 11
CHASSIS AND BODY MAINTENANCE ............. 12
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
GASOLINE ENGINE ........................................... 15
Anti-Freeze Coolant Mixture Ratio ......................... 15
ENGINE MAINTENANCE (QR20DE) ....................... 16
Checking Drive Belts .............................................. 16
Tension Adjustment ................................................ 16
Changing Engine Coolant ...................................... 16
DRAINING ENGINE COOLANT ......................... 16
REFILLING ENGINE COOLANT ........................ 17
FLUSHING COOLING SYSTEM ......................... 18
Checking Cooling System ...................................... 18
CHECKING COOLING SYSTEM HOSES .......... 19
CHECKING RADIATOR CAP .............................. 19
CHECKING RADIATOR SYSTEM FOR LEAKS ... 20
Checking Fuel Lines ............................................... 20
Changing Air Cleaner Filter .................................... 20VISCOUS PAPER TYPE ..................................... 20
Changing Engine Oil ............................................... 20
Changing Oil Filter .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Checking and Changing Spark Plugs ..................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
Checking EVAP Vapor Lines .................................. 23
ENGINE MAINTENANCE (VQ23DE AND VQ35DE) ... 24
Checking Drive Belts .............................................. 24
Tension Adjustment ................................................ 24
ALTERNATOR AND A/C COMPRESSOR BELT ... 25
POWER STEERING OIL PUMP BELT ................ 25
Changing Engine Coolant ....................................... 25
DRAINING ENGINE COOLANT .......................... 26
REFILLING ENGINE COOLANT ......................... 26
FLUSHING COOLING SYSTEM ......................... 27
Checking Cooling System ...................................... 28
CHECKING COOLING SYSTEM HOSES ........... 28
CHECKING RADIATOR CAP .............................. 28
CHECKING RADIATOR ...................................... 29
CHECKING COOLING SYSTEM FOR LEAKS ... 29
Checking Fuel Lines ............................................... 30
Changing Air Cleaner Filter .................................... 30
VISCOUS PAPER TYPE ..................................... 30
Changing Engine Oil ............................................... 30
Changing Oil Filter .................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 32
Changing Spark Plug (Platinum-Tipped Type) ....... 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
Checking Positive Crankcase Ventilation System ... 33
PCV (POSITIVE CRANKCASE VENTILATION)
VALVE ................................................................. 33

MA-2 PCV VALVE VENTILATION HOSE ...................... 34
Checking EVAP Vapor Lines .................................. 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking A/T Fluid ................................................. 35
Changing A/T Fluid ................................................. 36
Checking CVT Fluid ................................................ 36
Changing CVT Fluid ............................................... 38
Balancing Wheels (Bonding Weight Type) ............. 38
REMOVAL ........................................................... 38
WHEEL BALANCE ADJUSTMENT ..................... 38
Tire Rotation ........................................................... 40
Checking Brake Fluid Level and Leaks .................. 40
Checking Brake Lines and Cables ......................... 40
Changing Brake Fluid ............................................. 40
Checking Disc Brake .............................................. 41
ROTOR ................................................................ 41
CALIPER ............................................................. 41
PAD ..................................................................... 41
Checking Steering Gear and Linkage ..................... 41
STEERING GEAR ............................................... 41
STEERING LINKAGE .......................................... 41
Checking Power Steering Fluid and Lines .............. 42
Axle and Suspension Parts ..................................... 42
Drive Shaft .............................................................. 43
Lubricating Locks, Hinges and Hood Latch ............ 43Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 44
Checking Body Corrosion ....................................... 45
HEMMED PANELS .............................................. 45
PANEL JOINT ...................................................... 45
PANEL EDGE ...................................................... 45
PARTS CONTACT ............................................... 45
PROTECTORS .................................................... 45
ANTI-CORROSION MATERIALS ........................ 45
DRAIN HOLES ..................................................... 45
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 46
Standard and Limit .................................................. 46
BELT DEFLECTION (QR20DE) ........................... 46
BELT DEFLECTION (VQ23DE AND VQ35DE) ... 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (QR20DE) ................................................ 46
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VQ23DE AND VQ35DE) ......................... 46
RADIATOR ........................................................... 46
ENGINE OIL CAPACITY (APPROXIMATE)
(QR20DE) ............................................................ 46
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ23DE AND VQ35DE) ..................................... 47
SPARK PLUG (PLATINUM-TIPPED TYPE)
(QR20DE, VQ23DE AND VQ35DE) .................... 47
WHEEL BALANCE .............................................. 47

MA-4
DESCRIPTION

DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsBLS0005D
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel lines and connections for leaks
Engine oil level and oil leaks
Brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnables
Engine performance

DESCRIPTION
MA-5
C
D
E
F
G
H
I
J
K
MA
B
MA

Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model