Back NISSAN TEANA 2003 Service Manual

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CONSULT-II Reference Value .............................. 167
Diagnostic Procedure ........................................... 167
TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 168
Wiring Diagram — AT — NONDTC ...................... 168
A/T CHECK Indicator Lamp Does Not Come On . 173
Engine Cannot Be Started in “P” and “N” Position . 175
In “P” Position, Vehicle Moves Forward or Backward
When Pushed ....................................................... 176
In “N” Position, Vehicle Moves ............................. 176
Large Shock. “N” → “R” Position .......................... 177
Vehicle Does Not Creep Backward in “R” Position . 179
Vehicle Does Not Creep Forward in “D”, “3”, “2” or
“1” Position ........................................................... 181
Vehicle Cannot Be Started From D
1 ..................... 182
A/T Does Not Shift: D
1 → D2 or Does Not Kickdown:
D
4 → D2 ............................................................... 184
A/T Does Not Shift: D
2 → D3 ............................... 186
A/T Does Not Shift: D
3 → D4 ............................... 188
A/T Does Not Perform Lock-up ............................ 191
A/T Does Not Hold Lock-up Condition ................. 193
Lock-up Is Not Released ...................................... 195
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 195
A/T Does Not Shift: D
4 → 33 , When A/T Selector
Lever “D” → “3” .................................................... 197
A/T Does Not Shift: 3
3 → 22 , When Selector Lever
“3” → “2” Position ................................................. 198
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 200
Vehicle Does Not Decelerate By Engine Brake (D
4
→ 3
3 ) ................................................................... 203
Vehicle Does Not Decelerate By Engine Brake (3
3
→ 2
2 ) ................................................................... 205
Vehicle Does Not Decelerate By Engine Brake (2
2
→ 1
1 ) ................................................................... 208
TCM Self-diagnosis Does Not Activate ................ 210
TRANSMISSION CONTROL MODULE ..................211
Removal and Installation ....................................... 211
SHIFT CONTROL SYSTEM ................................... 213
Control Device Removal and Installation ............. 213
Adjustment of A/T Position ................................... 215
Checking of A/T Position ...................................... 215
A/T SHIFT LOCK SYSTEM .................................... 216
Description ........................................................... 216
Shift Lock System Electrical Parts Location ......... 216
Wiring Diagram — AT — SHIFT ........................... 217
Shift Lock Control Unit Reference Values ............ 221
Component Inspection ......................................... 222
ON-VEHICLE SERVICE ......................................... 225
Control Valve Assembly and Accumulators .......... 225
Park/Neutral Position (PNP) Switch ..................... 230
Differential Side Oil Seal Replacement ................ 231
Revolution Sensor Replacement .......................... 233
Turbine Revolution Sensor (Power Train Revolution
Sensor) Replacement .......................................... 234
AIR BREATHER HOSE .......................................... 236
Removal and Installation [Air Breather Hose (Oil
Catch Tank to Air Duct)] ....................................... 236
Removal and Installation [Oil Catch Tank and Air Breather Hose (A/T assembly to Oil catch tank)] . 239
TRANSAXLE ASSEMBLY ......................................241
Removal and Installation ......................................241
OVERHAUL ............................................................246
Components .........................................................246
Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings and
Thrust Washers ....................................................253
Locations of Snap Rings .......................................254
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS .....................272
Manual Shaft ........................................................272
Oil Pump ...............................................................275
Control Valve Assembly ........................................280
Control Valve Upper Body ....................................289
Control Valve Lower Body ....................................293
Reverse Clutch .....................................................296
High Clutch ...........................................................301
Forward and Overrun Clutches ............................307
Low & Reverse Brake ...........................................315
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................319
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................323
Band Servo Piston Assembly ...............................329
Final Drive ............................................................335
ASSEMBLY .............................................................339
Assembly (1) .........................................................339
Adjustment (1) ......................................................340
Assembly (2) .........................................................345
Adjustment (2) ......................................................352
Assembly (3) .........................................................355
SERVICE DATA AND SPECIFICATIONS (SDS) ....362
General Specifications ..........................................362
Vehicle Speed Which Gear Shifting Occurs .........362
Vehicle Speed at When Lock-up Occurs/Releases .362
Stall Revolution .....................................................363
Line Pressure .......................................................363
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................363
Control Valves ......................................................364
Accumulator ..........................................................365
Clutch and Brakes ................................................366
Final Drive ............................................................367
Planetary Carrier and Oil Pump ............................367
Input Shaft ............................................................367
Reduction Pinion Gear .........................................367
Band Servo ...........................................................368
Output Shaft .........................................................368
Bearing Retainer ...................................................368
Total End Play .......................................................368
Reverse Clutch End Play ......................................368
Removal and Installation ......................................368
Shift Solenoid Valves ............................................368
Solenoid Valves ....................................................368
A/T Fluid Temperature Sensor ..............................368
Revolution Sensor ................................................369

AT-28
A/T CONTROL SYSTEM

Line Pressure ControlBCS000ZS

TCM has various line pressure control characteristics to match the driving conditions.

An ON-OFF duty signal is sent to the line pressure solenoid valve based on TCM characteristics.

Hydraulic pressure on the clutch and brake is electronically controlled through the line pressure solenoid
valve to accommodate engine torque. This results in smooth shift operation.
NORMAL CONTROL
The characteristics of line pressure to throttle opening.
BACK-UP CONTROL (ENGINE BRAKE)
If the selector lever is shifted to “2” position while driving in D4 , D3
or 33 , great driving force is applied to the clutch inside the transmis-
sion. Clutch operating pressure (line pressure) must be increased to
deal with this driving force.
DURING SHIFT CHANGE
The line pressure is temporarily reduced corresponding to a change
in engine torque when shifting gears (that is, when the shift solenoid
valve is switched for clutch operation) to reduce shifting shock.
SCIA4826E
SCIA4827E
SCIA4828E

A/T CONTROL SYSTEM
AT-33
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Control ValveBCS000ZW
FUNCTION OF CONTROL VALVES
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driv-
ing conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all
driving conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4 . (Interlocking occurs if the overrun clutch
engages during D
4 .)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11 .
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.

TROUBLE DIAGNOSIS
AT-39
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Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 3 4, AT- 3 8
2.❏ Check A/T fluidAT- 1 4❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT- 4 3
,
AT- 4 6
❏ “STALL TEST” — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ “LINE PRESSURE TEST” — Suspected parts:
4.❏ Perform “Road Test”.AT- 4 8
4-1.“Check Before Engine is Started”AT- 4 8
❏ AT-173, "A/T CHECK Indicator Lamp Does Not Come On" .
❏ Perform self-diagnostics. Enter checks for detected items. AT- 6 9
, AT- 7 6 .
❏ AT-133, "
CAN COMMUNICATION LINE" .
❏ AT-80, "
VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT-86, "
VEHICLE SPEED SENSOR MTR" .
❏ AT-120, "
TURBINE REVOLUTION SENSOR" .
❏ AT-90, "
SHIFT SOLENOID VALVE A" .
❏ AT-95, "
SHIFT SOLENOID VALVE B" .
❏ AT-100, "
OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-105, "
TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-110, "
BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER
SOURCE)" .
❏ AT-116, "
ENGINE SPEED SIGNAL" .
❏ AT-136, "
A/T 1ST GEAR FUNCTION" .
❏ AT-140, "
A/T 2ND GEAR FUNCTION" .
❏ AT-143, "
A/T 3RD GEAR FUNCTION" .
❏ AT-146, "
A/T 4TH GEAR FUNCTION" .
❏ AT-151, "
A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-126, "
LINE PRESSURE SOLENOID VALVE" .
❏ AT-156, "
CONTROL UNIT (RAM)" .
❏ AT-157, "
CONTROL UNIT (ROM)" .
4-2.“Check at Idle”AT- 4 8
❏ AT-175, "Engine Cannot Be Started in “P” and “N” Position" .
❏ AT-176, "
In “P” Position, Vehicle Moves Forward or Backward When Pushed" .
❏ AT-176, "
In “N” Position, Vehicle Moves" .
❏ AT-177, "
Large Shock. “N” → “R” Position" .
❏ AT-179, "
Vehicle Does Not Creep Backward in “R” Position" .
❏ AT-181, "
Vehicle Does Not Creep Forward in “D”, “3”, “2” or “1” Position" .

TROUBLE DIAGNOSIS
AT-49
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3. CHECK VEHICLE MOVE
1. Move selector lever to “P” position.
2. Turn ignition switch OFF.
3. Release parking brake.
4. Push vehicle forward or backward.
Does vehicle move when it is pushed forward or backyard?
YES >>
Mark the box AT- 1 7 6 , "In “P” Position, Vehicle Moves Forward or Backward When Pushed" on
the AT- 3 8 , "
DIAGNOSTIC WORKSHEET" .

Continue “Road Test”.
NO >> GO TO 4.
4. CHECK VEHICLE MOVE
1. Apply parking brake.
2. Start engine.
3. Move selector lever to “N” position.
4. Release parking brake.
Does vehicle move forward or backward?
YES >>
Mark the box AT- 1 7 6 , "In “N” Position, Vehicle Moves" on the AT- 3 8 , "DIAGNOSTIC WORK-
SHEET" .

Continue “Road Test”.
NO >> GO TO 5.
5. CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >>
Mark the box AT- 1 7 7 , "Large Shock. “N” → “R” Position" on the AT- 3 8 , "DIAGNOSTIC WORK-
SHEET" .

Continue “Road Test”.
NO >> GO TO 6.
6. CHECK VEHICLE MOVE
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >>

Mark the box AT- 1 7 9 , "Vehicle Does Not Creep Backward in “R” Position" on the AT- 3 8 , "DIAG-
NOSTIC WORKSHEET" .

Continue “Road Test”.
7. CHECK VEHICLE MOVE
Move selector lever to “D”, “3”, “2” and “1” positions and check if vehicle creeps forward.
Does vehicle creep forward in all four positions?
YES >> Go to AT- 5 0 , "Cruise Test — Part 1" .
NO >>

Mark the box AT- 1 8 1 , "Vehicle Does Not Creep Forward in “D”, “3”, “2” or “1” Position" on the
AT- 3 8 , "
DIAGNOSTIC WORKSHEET" .

Continue “Road Test”.

TROUBLE DIAGNOSIS
AT-65
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10 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
11 R/Y Shift solenoid valve AWhen shift solenoid valve A oper-
ates.
(When driving in “D
1 ” or “D4 ”.)Battery voltage
When shift solenoid valve A does not
operate.
(When driving in “D
2 ” or “D3 ”.)0V
12 LG/B Shift solenoid valve BWhen shift solenoid valve B oper-
ates.
(When driving in “D
1 ” or “D2 ”.)Battery voltage
When shift solenoid valve B does not
operate.
(When driving in “D
3 ” or “D4 ”.)0V
19 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
20 BR/YOverrun clutch sole-
noid valveWhen overrun clutch solenoid valve
operates. (When overrun clutch dis-
engaged.)Battery voltage
When overrun clutch solenoid valve
does not operate.(When overrun
clutch engaged.)0V
25 B Ground Always 0 V
26 V/WPNP switch “1” posi-
tion
and When setting selector lever to “1”
position.Battery voltage
When setting selector lever to other
positions.0V
27 P/BPNP switch “2” posi-
tionWhen setting selector lever to “2”
position.Battery voltage
When setting selector lever to other
positions.0V
28 Y/RPower source
(Memory back-up)Always Battery voltage
29 W/R Revolution sensor When moving at 20 km/h (12 MPH) 450 Hz
30 ** BR/Y CONSULT- II (RX) — —
31 ** Y/B CONSULT- II (TX) — —
34 BRPNP switch “D” posi-
tion
and When setting selector lever to “D”
and “3” positions.Battery voltage
When setting selector lever to other
positions.0V
35 G/WPNP switch “R” posi-
tionWhen setting selector lever to “R”
position.Battery voltage
When setting selector lever to other
positions.0V
36 R/BPNP switch “N” or “P”
positionWhen setting selector lever to “N” or
“P” position.Battery voltage
When setting selector lever to other
positions.0V Terminal Wire color Item ConditionJudgement stan-
dard (Approx.)

AT-112
BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POW-
ER SOURCE)

Data are reference value and are measured between each terminal and ground.
Diagnostic ProcedureBCS00122
1. CHECK TCM POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground.
3. Turn ignition switch OFF.
4. Check voltage between TCM connector terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING ITEM
Check the following items:

Harness for short or open between ignition switch and TCM connector terminals 10, 19

Harness for short or open between battery and TCM connector terminal 28

15A fuse (No.17, located in the fuse block) and 10A fuse (No83, located in the IPDM E/R)

Ignition switch. Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
Terminal Wire color Item ConditionJudgement stan-
dard (Approx.)
10 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
19 Y Power sourceWhen turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
28 Y/RPower source
(Memory back-up)Always Battery voltage
42 B Sensor ground Always 0 V
47 GA/T fluid temperature
sensor
and When A/T fluid temperature is
20°C (68°F).1.5 V
When A/T fluid temperature is
80°C (176°F).0.5 V
Item Connector TerminalJudgement standard
(Approx.)
TCM connectorF10410
Battery voltage 19
F105 28
SCIA2656E
Name Connector TerminalJudgement standard
(Approx.)
TCM connectorF10410 0 V
19 0 V
F105 28 Battery voltage
SCIA2657E

MAIN POWER SUPPLY AND GROUND CIRCUIT
AT-159
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Data are reference value and are measured between each terminal and ground.
Diagnostic ProcedureBCS0026M
1. CHECK TCM POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground.
3. Turn ignition switch OFF.
4. Check voltage between TCM connector terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2. DETECT MALFUNCTIONING ITEM
Check the following items:

Harness for short or open between ignition switch and TCM connector terminals 10, 19

Harness for short or open between battery and TCM connector terminal 28

10A fuse (No.17, located in the fuse block) and 10A fuse (No83, located in the IPDM E/R)

Ignition switch. Refer to PG-3, "POWER SUPPLY ROUTING CIRCUIT" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Te r m i -
nalWire color Item ConditionJudgement stan-
dard
(Approx.)
10 Y Power source
or When turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
19 Y Power sourceWhen turning ignition switch ON. Battery voltage
When turning ignition switch OFF. 0 V
25 B Ground Always 0 V
28 Y/RPower source
(Memory back-up)Always Battery voltage
48 B Ground Always 0 V
ItemConnec-
torTerminal Judgement standard (Approx.)
TCM connectorF10410
Battery voltage 19
F105 28
SCIA2656E
ItemConnec-
torTerminal Judgement standard (Approx.)
TCM connectorF10410 0V
19 0V
F105 28 Battery voltage
SCIA2657E

AT-176
TROUBLE DIAGNOSIS FOR SYMPTOMS

In “P” Position, Vehicle Moves Forward or Backward When PushedBCS0014B
SYMPTOM:
Vehicle moves when it is pushed forward or backward with selector lever in “P” position.
DIAGNOSTIC PROCEDURE
1. CHECK A/T POSITION
Check A/T position. Refer to AT- 2 1 5 , "
Checking of A/T Position" .
OK or NG
OK >> GO TO 2.
NG >> Adjust A/T position. Refer to AT- 2 1 5 , "
Adjustment of A/T Position" .
2. CHECK PARKING COMPONENTS
Check parking components. Refer to AT- 2 4 6 , "
Components" and
AT- 2 5 5 , "
DISASSEMBLY" .
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
In “N” Position, Vehicle MovesBCS0014C
SYMPTOM:
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1. CHECK A/T POSITION
Check A/T position. Refer to AT- 2 1 5 , "
Checking of A/T Position" .
OK or NG
OK >> GO TO 2.
NG >> Adjust A/T position. Refer to AT- 2 1 5 , "
Adjustment of A/T Position" .
2. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 4 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 2 4 6 , "
Components" .
2. Check A/T fluid condition. Refer to AT- 4 3 , "
A/T Fluid Condition Check" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
SAT282F

TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-179
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Vehicle Does Not Creep Backward in “R” PositionBCS0014E
SYMPTOM:
Vehicle does not creep backward when selecting “R” position.
DIAGNOSTIC PROCEDURE
1. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 4 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2. CHECK LINE PRESSURE
Check line pressure at idle with selector lever in “R” position. Refer to AT- 4 6 , "
LINE PRESSURE TEST" .
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT- 2 2 5 , "
Control Valve Assembly and Accumulators" .
2. Check the following items:
–Valves to control line pressure (Pressure regulator valve, pressure modifier valve, pilot valve and pilot fil-
ter)
–Line pressure solenoid valve
3. Disassemble A/T. Refer to AT- 2 5 5 , "
Disassembly" .
4. Check the following item:
–Oil pump assembly. Refer to AT- 2 7 5 , "Oil Pump" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK STALL REVOLUTION
Check stall revolution with selector lever in “1” and “R” positions. Refer to AT- 4 3 , "
STALL TEST" .
OK or NG
OK >> GO TO 6.
OK in “1” position, NG in “R” position>> GO TO 5.
NG in both “1” and “R” positions>> GO TO 7.
5. DETECT MALFUNCTIONING ITEM
1. Disassemble A/T. Refer to AT- 2 5 5 , "
Disassembly" .
2. Check the following items:
–Low & reverse brake assembly. Refer to AT- 3 1 5 , "Low & Reverse Brake" .
–Reverse clutch assembly. Refer to AT- 2 9 6 , "Reverse Clutch" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.