height NISSAN TEANA 2003 Service Manual

ASSEMBLY
AT-345
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4. Measure dimensions “1 ” and “2 ” at side cover and then cal-
culate dimension “A”.

Measure dimension “ 1” and “ 2” in at least two places.
5. Measure dimensions “
2 ” and “3 ” and then calculate dimen-
sion “B”.

Measure dimension “ 2” and “ 3” in at least two places.
6. Select proper thickness of output shaft adjusting shim so that
output shaft end play (clearance between side cover and output
shaft bearing) is within specifications. Refer to “Parts Informa-
tion” for output shaft adjusting shim selection.
7. Install output shaft adjusting shim on output shaft bearing.
Assembly (2)BCS001OY
1. Apply locking sealant (Loctite # 518) to transaxle case as shown
in figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and side cover mounting surfaces.
2. Fit mounting part of output shaft bearing on side cover to output
shaft bearing, and after adjusting knock pin position, install it
with light taps of a soft hammer and things like that.
CAUTION:
When installing, to avoid getting damaged and deformed,
set mounting part straight to parallel with the mounting sur-
face.“A”: Distance between transaxle case fitting sur-
face and adjusting shim mating surface.
A =
1 − 2
2
: Height of gauge
SAT374F
“B”: Distance between the end of output shaft
bearing outer race and the side cover fitting
surface of transaxle case.
B =
2 − 3
2
: Height of gauge
SAT375F
Output shaft end play (A − B):
Refer to AT- 3 6 8 , "
Output Shaft" .
SCIA4918E
SCIA4919E
SAT442D

BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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BODY, LOCK & SECURITY SYSTEM
INDEX FOR DTC ........................................................ 4
DTC No. Index ......................................................... 4
INTELLIGENT KEY / NATS I-KEY ........................ 4
NATS V5.0 ............................................................ 4
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Work ................................................ 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 7
Work Flow ................................................................ 7
CUSTOMER INTERVIEW ..................................... 7
DUPLICATE THE NOISE AND TEST DRIVE ....... 8
CHECK RELATED SERVICE BULLETINS ........... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 8
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 9
Generic Squeak and Rattle Troubleshooting ........... 9
INSTRUMENT PANEL .......................................... 9
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK ................................................................ 10
SUNROOF/HEADLINING ................................... 10
SEATS ................................................................. 10
UNDERHOOD ..................................................... 10
Diagnostic Worksheet ............................................. 11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location ... 21
System Description ................................................. 22
LOCK OPERATION ............................................. 22
UNLOCK OPERATION ........................................ 22
KEY REMINDER DOOR SYSTEM ...................... 23
VEHICLE SPEED SENSING AUTO DOOR
LOCK FUNCTION ............................................... 23
OVERRIDE MECHANISM ................................... 23
CAN Communication System Description .............. 23
CAN Communication Unit ....................................... 23
Schematic ............................................................... 24
Wiring Diagram -D/LOCK- ...................................... 25
FIG. 1 ................................................................... 25
FIG. 2 ................................................................... 26
FIG. 3 ................................................................... 27
FIG. 4 ................................................................... 28
Terminals and Reference Value for BCM ............... 29
Work Flow ............................................................... 29
CONSULT-II Function (BCM) ................................. 30
CONSULT-II START PROCEDURE .................... 30
CONSULT-II APPLICATION ITEMS .................... 30
Trouble Diagnosis Chart by Symptom .................... 31
BCM Power Supply and Ground Circuit ................. 32
Check Door Switch ................................................. 33
Check Key Switch ................................................... 35
Check Door Lock and Unlock Switch ..................... 37

BL-3
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INSTALLATION ................................................. 121
Removal and Installation of Door Weatherstrip .... 121
REMOVAL ......................................................... 121
INSTALLATION ................................................. 122
FRONT DOOR LOCK ............................................. 123
Component Structure ........................................... 123
Removal and Installation ...................................... 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 126
Disassembly and Assembly ................................. 126
DOOR KEY CYLINDER ASSEMBLY ................ 126
OUTSIDE HANDLE ........................................... 127
REAR DOOR LOCK ............................................... 128
Component Structure ........................................... 128
Removal and Installation ...................................... 128
REMOVAL ......................................................... 128
INSTALLATION ................................................. 130
TRUNK LID ............................................................. 131
Fitting Adjustment ................................................ 131
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................. 131
SURFACE HEIGHT ADJUSTMENT ................. 131
Removal and Installation of Trunk Lid Assembly . 132
REMOVAL ......................................................... 132
INSTALLATION ................................................. 133
Trunk Lid Stay Removal and Installation .............. 133
REMOVAL ......................................................... 133
INSTALLATION ................................................. 133
Removal and Installation of Trunk Lid Lock ......... 134
REMOVAL ......................................................... 134
INSTALLATION ................................................. 134
Trunk Lid Striker Removal and Installation ........... 134
REMOVAL ......................................................... 134
INSTALLATION ................................................. 134
Removal and Installation of Trunk Lid Weatherstrip . 135
REMOVAL ......................................................... 135
INSTALLATION ................................................. 135
TRUNK LID OPENER ............................................. 136
Component Parts and Harness Connector Location . 136
System Description .............................................. 136
TRUNK LID OPENER OPERATION ................. 136Wiring Diagram — TLID — ...................................137
Terminal and Reference Value for BCM ...............138
CONSULT-II Function (BCM) ...............................138
CONSULT-II STRAT PROCEDURE ..................138
CONSULT-II APPLICATION ITEMS ..................138
NATS(NISSAN ANTI-THEFT SYSTEM) .................139
Component Parts and Harness Connector Location .139
System Description ...............................................140
DESCRIPTION ..................................................140
SECURITY INDICATOR ....................................141
System Composition .............................................141
ECM Re-Communicating Function .......................142
Wiring Diagram – NATS – ....................................143
MODELS WITH INTELLIGENT KEY SYSTEM . 143
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM ...................................................................145
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System ...........................146
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System ...........................146
Terminals and Reference Value for BCM .............147
CONSULT-II ..........................................................148
CONSULT-II INSPECTION PROCEDURE ........148
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ..................................................................149
HOW TO READ SELF-DIAGNOSTIC RESULTS .149
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ..............................................................149
Diagnosis Procedure ............................................151
WORK FLOW ....................................................151
Trouble Diagnosis Symptom Chart .......................152
Security Indicator Inspection ................................152
Diagnostic Procedure 1 ........................................153
Diagnostic Procedure 2 ........................................154
Diagnostic Procedure 3 ........................................155
Diagnostic Procedure 4 ........................................156
Diagnostic Procedure 5 ........................................157
Diagnostic Procedure 6 ........................................159
Removal and Installation NATS Antenna Amp. ....160
REMOVAL .........................................................160
INSTALLATION .................................................160

HOOD
BL-13
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HOODPFP:F5100
Fitting AdjustmentBIS000VP
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove hood lock, loosen the hood hinge nuts and close the hood.
2. Adjust the lateral and longitudinal clearance, and open the hood to tighten the mounting bolts to the spec-
ified torque.
3. Install the hood lock temporarily, and align the hood striker and lock so that the centers of striker and lock
become vertical viewed from the front, by moving the hood lock laterally.
4. Tighten hood lock mounting bolts to the specified torque.
FRONT END HEIGHT ADJUSTMENT
1. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to1.5
mm (0.04 to 0.059 in) lower than the fender.
2. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and
striker for looseness, and tighten the hood lock mounting bolts to the specified torque.
CAUTION:
Adjust right/left clearance between hood and each part to the following specification.
1. Hood hinge 2. Nut 3. Hood stay
4. Hood lock 5. Bolt
PIIB1752E
Hood (B) - Headlamp (B) : Less than 1.5 mm (0.059 in)
Hood (C) - fender (C) : Less than 1.0 mm (0.039 in)

BL-14
HOOD

SURFACE HEIGHT ADJUSTMENT
1. Remove hood lock, and adjust the surface height difference of hood, fender and headlamp according to
the fitting standard dimension, by rotating RH and LH bumper rubbers.
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver-
tical when viewed from the front.
3. Check that the hood lock secondary latch is properly engaged
with the secondary striker with hood's own weight.
4. Check that the hood lock primary latch is securely engaged with
the hood striker with hood's own weight by dropping hood from
approx. 200 mm (7.87) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the
lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front
end of the hood rises by approximately 20 mm (0.79) and that hood striker and hood lock primary latch is
disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
Removal and InstallationBIS000VQ
Hood (B) - Headlamp (B) : 0.75 ± 1.8 mm (0.030 ± 0.071 in)
Hood (C) - fender (C) : 0 ± 1.0 mm (0 ± 0.039 in)
PIIB0259E
1. Hood assembly 2. Hood stay 3. Hood hinge
4. Hood lock 5. Washer hose 6. Hood insulator
7. Radiator core seal rubber
PIIB0260E

HOOD
BL-17
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4. Install cable securely to the lock.
5. After installing, check hood lock adjustment and hood opener
operation.
6. After installing, perform hood fitting adjustment. Refer to BL-13,
"Fitting Adjustment" .
Hood Lock Control InspectionBIS000VS
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly
engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged
with the hood striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81) or more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20
mm (0.79in) and that hood striker and hood lock primary latch are disengaged. Also make sure that hood
opener returns to the original position.
4. Confirm hood lock is properly lubricated. If necessary, apply
grease at the point shown in the figure.
PIIB1755E
PIIB0259E
PIIB1334E

DOOR
BL-119
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DOORPFP:80100
Fitting AdjustmentBIS000XR
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the fender protector. Refer toEI-23, "FENDER PROTECTOR" .
2. Loosen the hinge mounting bolts. Raise the front door at rear end to adjust.
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the center pillar lower garnish. Refer to EI-38, "BODY SIDE TRIM" .
2. Accessing from inside the vehicle, loosen the mounting nuts. Open the rear door, and raise the rear door
at rear end to adjust.
1. Front fender 2. Front door outer 3. Rear door outer
4. Rear fender 5. Front door hinge 6. Bolt
7. Nut 8. Rear door hinge (Upper) 9. Rear door hinge (Lower)
PIIB0277E

TRUNK LID
BL-131
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TRUNK LIDPFP:H4300
Fitting AdjustmentBIS000Y0
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. With the striker released, loosen the trunk lid hinge mounting bolts and close the trunk lid.
2. Make the lateral clearance and the clearance to the rear window glass equal, and open the trunk lid to
tighten the mounting bolts to the specified torque.
3. Finally tighten the striker mounting bolts to the specified torque.
SURFACE HEIGHT ADJUSTMENT
1. Loosen the striker mounting bolts. Raise the striker to the top position, and temporarily tighten the upper
mounting bolt at the position.
2. Close the trunk lid lightly and adjust the surface height, then open the trunk lid to finally tighten the striker
mounting bolts to the specified torque.
1. Trunk lid 2. Rear fender 3. Rear combination lamp
4. Rear bumper facie 5. Trunk lid hinge 6. Bolts
7. Trunk lid striker 8. Bolts
PIIB0287E

BL-134
TRUNK LID

Removal and Installation of Trunk Lid Lock BIS000Y3
REMOVAL
1. Remove the trunk lid finisher. Refer to EI-58, "TRUNK ROOM
TRIM & TRUNK LID FINISHER" .
2. Disconnect the emergency handle and trunk lid opener cable
from the clip.
3. After removing the harness connector, remove the mounting
bolts, and remove the trunk lid lock.
INSTALLATION
1. Install in the reverse order of removal.
2. After installing, close the trunk lid. Perform the lock and surface height adjustment. Refer to BL-131, "
Fit-
ting Adjustment" .
3. After installing, check the operation.
Trunk Lid Striker Removal and InstallationBIS000Y4
REMOVAL
1. Remove the trunk rear plate and trunk rear finisher. Refer to EI-
58, "Removal and Installation for Trunk Room Trim" .
2. Remove the mounting bolts, and remove the striker from the
trunk lock support.
INSTALLATION
1. Install in the reverse order of removal.
2. After installing, close the trunk lid. Perform the lock and surface height adjustment. Refer to BL-131, "
Fit-
ting Adjustment" .
3. After installing, check the operation. : 5.8 N·m (0.59 kg-m, 51 in-lb)
PIIB1228E
: 13.5 N·m (1.4 kg-m, 10 ft-lb)
PIIB1229E

BR-6
BRAKE PEDAL

BRAKE PEDALPFP:46501
Inspection and AdjustmentBFS000BG
Play and clearance inspection between brake pedal and floor panel with pedal depressed.

Check brake pedal height from dash lower panel (1).

Adjust height referring to the following specifications.
ADJUSTMENT
1. Loosen stop lamp switch, brake switch and/or ASCD cancel
switch by turning it counterclockwise by 45°.
2. Loosen lock nut “A” on input rod, then rotate input rod to set,
brake pedal to the specified height, and tighten lock nut “A”.
Refer to BR-22, "
COMPONENTS" .
CAUTION:
Make sure the threaded end of input rod stays inside clevis.
3. With pedal pulled and held by hand, press stop lamp switch,
brake switch and/or ASCD cancel switch until its threaded end
contacts bracket.
4. With threaded end of stop lamp switch, brake switch and/or
ASCD cancel switch contacting bracket, rotate switch clockwise
by 45° to secure.
CAUTION:

Make sure that the clearance “C” between bracket and
end of stop lamp switch, brake switch and/or ASCD can-
cel switch is within the standard.

When locking stop lamp switch and ASCD cancel switch,
pull brake pedal to avoid moving toward the direction
where switches are being pressed.
5. Check the pedal play.
CAUTION:
Make sure that stop lamps goes off when pedal is released.
6. Start engine to check brake pedal depressed height.
H1Brake pedal free height (from dash lower panel
(1) top surface)195.8 - 205.8 mm
(7.71 - 8.10 in)
H
2
Depressed brake pedal height
[under a force of 490 N (50 kg, 110 lb) with
engine running]More than 115 mm
(4.53 in)
CClearance between the threaded end of stop
lamp switch, brake switch and/or ASCD cancel
switch (2) and bracket (3)0.74 - 1.96 mm
(0.0291 - 0.0772 in)
A Pedal play3-11 mm
(0.12 - 0.43 in)
SFIA2743J
PFIA0824E