NISSAN VERSA 2006 Workshop Service Repair Manual

EM-112Revision: June 2006
SERVICE DATA AND SPECIFICATIONS (SDS)
2007 Versa
CONNECTING ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in) Center distance 143.44 - 143.54 (5.647 - 5.650)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod bushing inner diameter* 20.000 - 20.012 (0.7874 - 0.7879)
Side clearanceStandard 0.20 - 0.35 (0.0079 - 0.0138)
Limit 0.40 (0.0157)
Connecting rod big end diameterGrade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N47.000 - 47.001 (1.8504 - 1.8504)
47.001 - 47.002 (1.8504 - 1.8505)
47.002 - 47.003 (1.8505 - 1.8505)
47.003 - 47.004 (1.8505 - 1.8505)
47.004 - 47.005 (1.8505 - 1.8506)
47.005 - 47.006 (1.8506 - 1.8506)
47.006 - 47.007 (1.8506 - 1.8507)
47.007 - 47.008 (1.8507 - 1.8507)
47.008 - 47.009 (1.8507- 1.8507)
47.009 - 47.010 (1.8507- 1.8508)
47.010 - 47.011 (1.8508 - 1.8508)
47.011 - 47.012 (1.8508 - 1.8509)
47.012 - 47.013 (1.8509 - 1.8509)
Center distance “r” 40.41 - 40.49 (1.5909 - 1.5940)
Out-of-round (Difference between “X” and “Y”) Limit 0.0035 (0.0001)
Taper (Difference between “A” and “B”) Limit 0.0035 (0.0001)
Runout [TIR*]Standard 0.05 (0.0020)
Limit 0.10 (0.0040)
Crankshaft end playStandard 0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.012)
SEM645PBIC3459J

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-113
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
*: Total indicator readingPin journal diameter grade. “Dp”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U43.970 - 43.971 (1.7311 - 1.7311)
43.969 - 43.970 (1.7311 - 1.7311)
43.968 - 43.969 (1.7310 - 1.7311)
43.967 - 43.968 (1.7310 - 1.7310)
43.966 - 43.967 (1.7309 - 1.7310)
43.965 - 43.966 (1.7309 - 1.7309)
43.964 - 43.965 (1.7309 - 1.7309)
43.963 - 43.964 (1.7308 - 1.7309)
43.962 - 43.963 (1.7308 - 1.7308)
43.961 - 43.962 (1.7307 - 1.7308)
43.960 - 43.961 (1.7307 - 1.7307)
43.959 - 43.960 (1.7307 - 1.7307)
43.958 - 43.959 (1.7306 - 1.7307)
43.957 - 43.958 (1.7306 - 1.7306)
43.956 - 43.957 (1.7305 - 1.7306)
43.955 - 43.956 (1.7305 - 1.7305)
43.954 - 43.955 (1.7305 - 1.7305)
43.953 - 43.954 (1.7304 - 1.7305)
Main journal diameter grade. “Dm”Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W51.978 - 51.979 (2.0464 - 2.0464)
51.977 - 51.978 (2.0463 - 2.0464)
51.976 - 51.977 (2.0463 - 2.0463)
51.975 - 51.976 (2.0463 - 2.0463)
51.974 - 51.975 (2.0462 - 2.0463)
51.973 - 51.974 (2.0462 - 2.0462)
51.972 - 51.973 (2.0461 - 2.0462)
51.971 - 51.972 (2.0461 - 2.0461)
51.970 - 51.971 (2.0461 - 2.0461)
51.969 - 51.970 (2.0460 - 2.0461)
51.968 - 51.969 (2.0460 - 2.0460)
51.967 - 51.968 (2.0459 - 2.0460)
51.966 - 51.967 (2.0459 - 2.0459)
51.965 - 51.966 (2.0459 - 2.0459)
51.964 - 51.965 (2.0458 - 2.0459)
51.963 - 51.964 (2.0458 - 2.0458)
51.962 - 51.963 (2.0457 - 2.0458)
51.961 - 51.962 (2.0457 - 2.0457)
51.960 - 51.961 (2.0457 - 2.0457)
51.959 - 51.960 (2.0456 - 2.0457)

EM-114Revision: June 2006
SERVICE DATA AND SPECIFICATIONS (SDS)
2007 Versa
MAIN BEARING
Unit: mm (in)
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
CONNECTING ROD BEARING
Grade number Thickness Identification color Remarks
0 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are the same
for upper and lower bearings. 1 1.999 - 2.002 (0.0787 - 0.0788) Brown
2 2.002 - 2.005 (0.0788 - 0.0789) Green
3 2.005 - 2.008 (0.0789 - 0.0791) Yellow
4 2.008 - 2.011 (0.0791 - 0.0792) Blue
5 2.011 - 2.014 (0.0792 - 0.0793) Pink
6 2.014 - 2.017 (0.0793 - 0.0794) Purple
7 2.017 - 2.020 (0.0794 - 0.0795) White
01UPR 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are different
between upper and lower
bearings. LWR 1.999 - 2.002 (0.0787 - 0.0788) Brown
12UPR 1.999 - 2.002 (0.0787 - 0.0788) Brown
LWR 2.002 - 2.005 (0.0788 - 0.0789) Green
23UPR 2.002 - 2.005 (0.0788 - 0.0789) Green
LWR 2.005 - 2.008 (0.0789 - 0.0791) Yellow
34UPR 2.005 - 2.008 (0.0789 - 0.0791) Yellow
LWR 2.008 - 2.011 (0.0791 - 0.0792) Blue
45UPR 2.008 - 2.011 (0.0791 - 0.0792) Blue
LWR 2.011 - 2.014 (0.0792 - 0.0793) Pink
56UPR 2.011 - 2.014 (0.0792 - 0.0793) Pink
LWR 2.014 - 2.017 (0.0793 - 0.0794) Purple
67UPR 2.014 - 2.017 (0.0793 - 0.0794) Purple
LWR 2.017 - 2.020 (0.0794 - 0.0795) White
Item Thickness Main journal diameter
US 0.25 (0.0098) 2.126 - 2.134 (0.0837 - 0.0840) Grind so that bearing clearance is the specified value.
Main bearing oil clearanceStandardNo. 1, 4 and 5 0.024 - 0.034 (0.0009 - 0.0013)
No. 2 and 3 0.012 - 0.022 (0.0005 - 0.0009)
Limit 0.065 (0.0026)
Grade number Thickness mm (in) Identification color Remarks
0 1.494 - 1.497 (0.0588 - 0.0589) Black
Grade and color are the same
for upper and lower bearings. 1 1.497 - 1.500 (0.0589 - 0.0591) Brown
2 1.500 - 1.503 (0.0591 - 0.0592) Green
3 1.503 - 1.506 (0.0592 - 0.0593) Yellow
4 1.506 - 1.509 (0.0593 - 0.0594) Blue

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-115
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: June 20062007 Versa
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in) 01UPR 1.494 - 1.497 (0.0588 - 0.0589) Black
Grade and color are different
between upper and lower bear-
ings. LWR 1.497 - 1.500 (0.0589 - 0.0591) Brown
12UPR 1.497 - 1.500 (0.0589 - 0.0591) Brown
LWR 1.500 - 1.503 (0.0591 - 0.0592) Green
23UPR 1.500 - 1.503 (0.0591 - 0.0592) Green
LWR 1.503 - 1.506 (0.0592 - 0.0593) Yellow
34UPR 1.503 - 1.506 (0.0592 - 0.0593) Yellow
LWR 1.506 - 1.509 (0.0593 - 0.0594) Blue
Item Thickness Crank pin journal diameter
US 0.25 (0.0098) 1.623 - 1.631 (0.0639 - 0.0642) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearanceStandard 0.037 - 0.047 (0.0015 - 0.0019)
Limit 0.07 (0.0028)

EM-116Revision: June 2006
SERVICE DATA AND SPECIFICATIONS (SDS)
2007 Versa

EX-1
EXHAUST SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION EX
A
EX
Revision: June 20062007 Versa PREPARATION ........................................................... 2
Special Service Tools ............................................... 2
Commercial Service Tools ........................................ 2
EXHAUST SYSTEM ................................................... 3
Checking Exhaust System ....................................... 3Components ............................................................. 3
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 4
INSPECTION AFTER INSTALLATION .................. 5

EX-2Revision: June 2006
PREPARATION
2007 Versa
PREPARATIONPFP:00002
Special Service ToolsEBS00TSO
Commercial Service ToolsEBS00TSP
Tool number
Tool nameDescription
KV10114400
(J-38365)
Heated oxygen sensor wrenchLoosening or tightening heated oxygen sen-
sor
a: 22 mm (0.87 in)
NT636
Tool nameDescription
Heated oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below.)
a: 18 mm (0.71 in) dia. for zirconia heated
oxygen sensor
b: 12 mm (0.47 in) dia. for titania heated ox-
ygen sensor
Anti-seize lubricant (Permatex 133AR
or equivalent meeting MIL specifica-
tion MIL-A-907)Lubricating heated oxygen sensor thread
cleaner when reconditioning exhaust system
threads
AEM488
AEM489

EXHAUST SYSTEM
EX-3
C
D
E
F
G
H
I
J
K
L
MA
EX
Revision: June 20062007 Versa
EXHAUST SYSTEMPFP:20100
Checking Exhaust SystemEBS00TSQ
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration.

If necessary, repair or replace damaged parts.
ComponentsEBS00TSR
SM A211 A
1. Main muffler 2. Mounting rubber 3. Ring gasket
4. Center muffler 5. Mounting rubber 6. Spring
7. Seal bearing 8. Heated oxygen sensor 2 9. Exhaust front tube
10. Seal bearing 11. Stud bolt 12. Spring
13. Ground cable
WBIA0768E

EX-4Revision: June 2006
EXHAUST SYSTEM
2007 Versa
Removal and InstallationEBS00TSS
REMOVAL
CAUTION:

Be sure to use genuine NISSAN exhaust system parts or equivalents which are specially designed
for heat resistance, corrosion resistance and shape.

Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.

Be careful not to cut your hand on heat insulator edge.
1. Disconnect harness connector of heated oxygen sensor 2.

Using Tool, remove heated oxygen sensor 2.
CAUTION:
Be careful not to damage heated oxygen sensor 2.
a.2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:

Always replace exhaust gaskets and seal bearings with new ones when installing.

Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.

Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated
oxygen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).

Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen
sensor 2, resulting in the “MIL” coming on.

Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.

Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each
part for unusual interference, and then tighten them to the specified torque.

When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.

Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).

Be careful that the stud bolt nut does not interfere with the
flanged area ( ).

Make sure the spring (3) sits properly on the flange surface by
align it to the locator dimples.Tool number : KV10114400 (J-38365)PBIC3797E

EXHAUST SYSTEM
EX-5
C
D
E
F
G
H
I
J
K
L
MA
EX
Revision: June 20062007 Versa
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side
in the direction shown.

Center muffler (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4).

Be careful that the stud bolt does not interfere with the flanged
area ( ).
INSPECTION AFTER INSTALLATION

With the engine running, check exhaust tube joints for exhaust leakage and unusual noise.

Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
PBIC3798E