NISSAN VERSA 2006 Workshop Service Repair Manual

EX-6Revision: June 2006
EXHAUST SYSTEM
2007 Versa

FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
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SECTION FA X
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B
FA X
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
FRONT WHEEL HUB AND KNUCKLE ...................... 5
On-Vehicle Inspection and Service .......................... 5
FRONT WHEEL BEARING INSPECTION ............ 5
Removal and Installation .......................................... 5
COMPONENT ....................................................... 5
REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
FRONT DRIVE SHAFT ............................................... 8
On-Vehicle Inspection and Service .......................... 8
Removal and Installation (Left Side) ........................ 8
COMPONENTS .................................................... 8REMOVAL ............................................................. 8
INSPECTION AFTER REMOVAL ......................... 9
INSTALLATION ..................................................... 9
Removal and Installation (Right Side) .................... 10
COMPONENTS ................................................... 10
REMOVAL ........................................................... 10
INSPECTION AFTER REMOVAL ....................... 11
INSTALLATION ................................................... 11
Disassembly and Assembly (Left Side) .................. 12
DISASSEMBLY ................................................... 12
INSPECTION AFTER DISASSEMBLY ................ 13
ASSEMBLY ......................................................... 14
Disassembly and Assembly (Right Side) ................ 18
DISASSEMBLY ................................................... 18
INSPECTION AFTER DISASSEMBLY ................ 20
ASSEMBLY ......................................................... 20
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 25
Drive Shaft .............................................................. 25
Dynamic Damper .................................................... 25

FAX-2
PRECAUTIONS
Revision: June 20062007 Versa
PRECAUTIONSPFP:00001
CautionEDS003QM
Observe the following precautions when disassembling and assembling drive shaft.

Joint sub-assembly does not disassemble because it is non-overhaul parts.

Perform work in a location which is as dust-free as possible.

Before disassembling and assembling, clean the outside of parts.

Prevention of the entry of foreign objects must be taken into account during disassembly of the service
location.

Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.

Paper shop cloths must be used. Fabric shop cloths must not be used because of danger of lint adhering
to parts.

Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.

PREPARATION
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PREPARATIONPFP:00002
Special Service ToolsEDS003QN
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEDS003QO
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40107300
(—)
Boot Band crimping toolInstalling boot bands
KV38105500
(J-33904)
Differential side oil seal protectorInstalling drive shaft LH
a: 40 mm (1.57 in) dia.
KV38106700
(J-34296)
Differential side oil seal protectorInstalling drive shaft RH
a: 36 mm (1.42 in) dia.
ZZA1229D
ZZA0835D
ZZA0835D
Tool nameDescription
Power tool

Removing wheel nuts

Removing torque member bolts

Removing hub lock nut
PBIC0190E

FAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: June 20062007 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEDS003QP
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
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—
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FA X - 5—
FA X - 5
FSU-5, "
NVH Troubleshooting Chart
"
Refer to Front axle in this chart.
WT-4, "
NVH Troubleshooting Chart
"
WT-4, "
NVH Troubleshooting Chart
"
Refer to DRIVE SHAFT in this chart.
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Trouble Shooting Chart
"
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
FRONT SUSPENSION
FRONT AXLE
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
SymptomDRIVE
SHAFTNoise×× ××××× ××
Shake× × ××××× ××
FRONT
AXLENoise×××× ×××××
Shake×××× ×××××
Vibration×××××××
Shimmy×××××××
Judder× × ×× ××
Poor quality ride or handling×××××

FRONT WHEEL HUB AND KNUCKLE
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Revision: June 20062007 Versa
FRONT WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle Inspection and ServiceEDS003TJ

Check the axle and suspension parts for excessive play, wear, or damage.

Shake each front wheel to check for excessive play as shown.
FRONT WHEEL BEARING INSPECTION

Move wheel hub and bearing assembly in the axial direction by hand. Make sure the axial end play is
within specification.

Check that the wheel hub bearing operates smoothly.

Replace the wheel hub assembly if the axial end play exceeds specification, or if the wheel bearing does
not turn smoothly. Refer to RAX-4, "
Removal and Installation" .
CAUTION:
The wheel hub assembly does not require maintenance. If any of the following symptoms are
noted, replace the wheel hub assembly.

Growling noise is emitted from the wheel hub bearing during operation.

Wheel hub bearing drags or turns roughly.
Removal and InstallationEDS003QR
COMPONENT
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-6, "Rotation" .
SM A52 5A
Axial end play : 0.05 mm (0.002 in) or less
1. Drive shaft 2. Steering knuckle 3. Splash guard
4. Wheel hub and bearing assembly 5. Cotter pin
WDIA0366E

FAX-6
FRONT WHEEL HUB AND KNUCKLE
Revision: June 20062007 Versa
2. Without disassembling the hydraulic lines, remove the torque member bolts using power tool. Then repo-
sition the torque member and brake caliper assembly aside with wire. Refer to BR-24, "
FRONT DISC
BRAKE" .
CAUTION:
Do not depress brake pedal while brake caliper is removed.
3. Put alignment marks on disc rotor and wheel hub and bearing
assembly, then remove disc rotor.
4. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
5. Loosen steering outer socket (1) nut.
6. Remove steering outer socket (1) from steering knuckle (2) so
as not to damage ball joint (3) boot using ball joint remover or
suitable tool.
CAUTION:
Temporarily leave the outer socket nut installed to prevent
damage to threads and to prevent the ball joint remover or
suitable tool from suddenly coming off.
7. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
8. Remove cotter pin, then loosen hub lock nut using power tool.
CAUTION:
Temporarily leave the hub lock nut installed to prevent damage to threads.
9. Separate the drive shaft from the wheel hub and bearing assem-
bly by lightly tapping the end of the drive shaft using a hammer
or suitable tool, and then remove hub lock nut.
NOTE:
Use a suitable puller if wheel hub and bearing assembly and
drive shaft cannot be separated after performing the above pro-
cedure.
10. Remove the drive shaft from the wheel hub and bearing assem-
bly and support the drive shaft.
CAUTION:

Do not apply an excessive angle to drive shaft joint when
removing from the wheel hub and bearing assembly,

Do not excessively extend slide joint.

Do not allow drive shaft to hang down. Support the entire drive shaft.
11. Remove wheel hub and bearing assembly bolts, and then remove splash guard and wheel hub and bear-
ing assembly from steering knuckle.
SDIA1480E
SGIA1298E
SDIA1821E

FRONT WHEEL HUB AND KNUCKLE
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Revision: June 20062007 Versa
12. Remove nuts and bolts, and then remove steering knuckle from
strut assembly. Refer to FAX-5, "
COMPONENT" .
INSPECTION AFTER REMOVAL
Wheel Hub and Knuckle Inspection
Check for any deformity, cracks, or other damage on the wheel hub assembly and knuckle, replace if neces-
sary.
CAUTION:
The wheel hub assembly does not require maintenance. If any of the following symptoms are noted,
replace the wheel hub assembly.

Growling noise is emitted from the wheel hub bearing during operation.

Wheel hub bearing drags or turns roughly.
Ball Joint Inspection
Check boots of transverse link and steering outer socket ball joint for breakage, axial play, and torque. Refer to
FSU-14, "
INSPECTION AFTER REMOVAL" transverse link and PS-14, "INSPECTION AFTER DISASSEM-
BLY" steering outer socket ball joint.
INSTALLATION
Installation is the reverse order of removal. Note the following:

Perform the final tightening of each of parts under unladen conditions, which were removed when remov-
ing wheel hub and bearing assembly and steering knuckle. Check the wheel alignment. Refer to RSU-2,
"Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”"
.

When installing disc rotor on wheel hub and bearing assembly,
align the marks.
(When not using the alignment mark, refer to BR-28, "
DISC
ROTOR INSPECTION" .)
WDIA0367E
SDIA1480E

FAX-8
FRONT DRIVE SHAFT
Revision: June 20062007 Versa
FRONT DRIVE SHAFTPFP:39100
On-Vehicle Inspection and ServiceEDS003QS

Check drive shaft mounting point and joint for looseness and other damage.

Check boot for cracks and other damage.
Replace or repair components as necessary. Refer to FAX-8, "
Removal and Installation (Left Side)" , FAX-10,
"Removal and Installation (Right Side)" , FAX-12, "Disassembly and Assembly (Left Side)" or FAX-18, "Disas-
sembly and Assembly (Right Side)" .
CAUTION:
Replace entire drive shaft assembly when noise or vibration occur from drive shaft.
Removal and Installation (Left Side)EDS003QT
COMPONENTS
REMOVAL
1. Remove wheel and tire using power tool. Refer to WT-6, "Rotation" .
2. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove transverse link ball joint nut and bolt. Then, remove transverse link from steering knuckle.
4. Remove cotter pin, then loosen hub lock nut using power tool.
CAUTION:
Temporarily leave the hub lock nut installed to prevent damage to threads.
5. Separate the drive shaft from the wheel hub and bearing assem-
bly by lightly tapping the end of the drive shaft using a hammer
or suitable tool and wood block, and then remove hub lock nut.
NOTE:
Use a suitable puller if wheel hub and bearing assembly and
drive shaft cannot be separated after performing the above pro-
cedure.
6. Remove the drive shaft from the wheel hub and bearing assem-
bly.
CAUTION:

Do not apply an excessive angle to drive shaft joint when
removing from the wheel hub and bearing assembly,

Do not excessively extend slide joint.

Do not allow drive shaft to hang down. Support the entire drive shaft.
1. Drive shaft 2. Cotter pin
WDIA0373E
SDIA1821E

FRONT DRIVE SHAFT
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Revision: June 20062007 Versa
7. Pry off drive shaft from transaxle assembly side as shown.

Make sure that circlip is attached on the edge.
CAUTION:

Do not apply an excessive angle to drive shaft joint when
removing from the transaxle.

Do not excessively extend slide joint.

Do not allow drive shaft to hang down. Support the entire
drive shaft.
INSPECTION AFTER REMOVAL

Move joint up/down, left/right, and in axial direction. Check for any rough movement or significant loose-
ness.

Check boot for cracks or other damage, and for grease leakage.

If damaged, disassemble drive shaft to verify damage, and
repair or replace as necessary.
INSTALLATION
Installation is in the reverse order of removal. Note the following:

Refer to FAX-8, "COMPONENTS" for tightening torque.
CAUTION:
Do not reuse non-reusable parts.

In order to prevent damage to differential side oil seal, place Tool
onto oil seal before inserting drive shaft as shown. Slide drive
shaft into slide joint and tap with a hammer to install securely.

Install new circlip on drive shaft in the circlip groove on transaxle
side. Refer to FAX-12, "
Disassembly and Assembly (Left Side)" .
CAUTION:
Make sure the new circlip on the drive shaft is securely fas-
tened.

After its insertion, try to pull the flange out of the slide joint by
hand. If it pulls out, the circlip is not properly meshed with the
transaxle side gear.
MAA0384D
WDIA0369E
Tool number : KV38105500 (J-33904)
SDIA0593E