warning OPEL CORSA 2009 Manual Online

207
Self-help, vehicle care
12. Dismantle the tyre repair kit. When removing the sealant bottle from the
holder, press the ratchet on the holder.
Screw the tyre filler tube onto the free
connector on the sealant bottle. This
prevents the sealant from escaping.
Stow the tyre repair kit in the luggage
compartment.
13. Wipe away any sealant spill with a cloth.
14. Fold away warning triangle 3, store in
luggage compartment 3196.
15. Apply the sticker on the sealant bottle showing the maximum permitted speed
within the line of sight of the driver.
Sticker 3205, Fig. 17469 T. 16. Continue driving immediately so that
the sealant is distributed evenly
inside the tyre. After approx. 10 km
(after 10 minutes at the latest), stop
and check the tyre pressure. To do this,
screw an air tube directly to the tyre
valve and compressor.
If tyre pressure is more than 1.3 bar,
adjust to the prescribed value. Repeat
the procedure until there is no more
pressure loss.
If the tyre pressure has dropped
below 1.3 bar, the vehicle must not
be used. Contact a workshop for
assistance.
17. Stow the tyre repair kit behind the cover on the right in the side trim in the
luggage compartment. To close, lower
the cover and engage in the trim. Important
The driving comfort of the repaired tyre is
severely affected, therefore have this tyre
replaced.
If the compressor makes abnormal noises
or heats up greatly, switch it off for at
least 30 minutes.
The integrated safety valve opens at a
pressure of 7 bar.
Protect the compressor from moisture and
rain.
The sealant can only be stored for
approx. 4 years. After this time, the sealing
properties can no longer be guaranteed.
Heed the expiration
date on the sealant
bottle.
Replace the used sealant bottle. Dispose of
the bottle as prescrib ed by applicable laws.
The compressor and sealant can be used
from approx. -30 C.
The adapter 3 supplied may be used to
pump up other objects, such as balls,
airbeds, dinghies.
When using the tyre repair kit, no consumer
may be connected to the front accessory
socket at the same time.
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232 Opel Service, maintenanceService schedule Europe⊕Additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
Carry out a visual check of all warning lamps, lighting and signalling devices,
check steering and ignition locks xxxxx
Remote control: replace batterie s (check spare key) every 2 years
Check windscreen wipers, windscreen washer and headlamp washer systems, adjust if
necessary. xxxxx
Check coolant and antifreeze levels
2), top up if necessary, note antifreeze temperature
in Service and Warranty Booklet (validation fields).
2)If the loss is too great or there are leaks, carry out remedial work in agreement with the customer.
xxxxx
Check water-carrying hoses for leaks and make sure that they are secure. xxxxx
Check break fluid level
2), top up if necessary. xxx
Check that the battery terminals and lugs are secure xxxxx
Vehicle system check using TECH 2 xxxxx
Replace pollen filter or active charcoal filter xx
⊕o
If the air is particularly polluted, full of du st or sand or pollen, if the air conditioning
system smells Discussion between customer / Opel Partner
Replace air cleaner element every 4 years/60000 km
⊕
Replace spark plugs every 4 years/60000 km
Make a visual check of the ribbed belt x x
⊕
Replace ribbed belt
Z 13 DTJ, Z 13 DTH, Z 17 DTR every 10 years/150000 km
⊕
Check valve clearance,
adjust if necessary
Z16 LEL, Z 16 LER, Z 17 DTR every 10 years/150000 km
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234 Opel Service, maintenance⊕Additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mounting and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary x x
⊕o
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
OPC: check function of central locking system
clean door lock from outside and grease xxxxx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
⊕
Germany only: carry out emissions check, main inspection
First time after three years, then every 2 years
If used commercially to transport passengers, taxis, ambulances, hire cars etc. annually
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235
Opel Service, maintenance
International service schedule⊕ Additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
Carry out a visual check of all warning lamps, lighting and signalling devices,
check steering and ignition locks xxxxx
Remote control: replace batterie s (check spare key) every 2 years
Check windscreen wipers, windscreen washer and headlamp washer systems, adjust if
necessary. xxxxx
Check coolant and antifreeze levels
2), top up if necessary, note antifreeze temperature
in Service and Warranty Booklet (validation fields).
2)If the loss is too great or there are leaks, carry out remedial work in agreement with the customer.
xxxxx
Check water-carrying hoses for leaks and make sure that they are secure. xxxxx
Check break fluid level
2), top up if necessary. xxx
Check that the battery terminals and lugs are secure xxxxx
Vehicle system check using TECH 2 xxxxx
Replace pollen filter or active charcoal filter xx
⊕o
If the air is particularly polluted, full of du st or sand or pollen, if the air conditioning
system smells Discussion between customer/Opel Partner
Replace air cleaner element every 4 years/60000 km
⊕
Replace spark plugs every 4 years/60000 km
Make a visual check of the ribbed belt x x
⊕
Replace ribbed belt
Z 13 DTJ, Z 13 DTH, Z 17 DTR every 10 years/150000 km
⊕
Check valve clearance,
adjust if necessary
Z16 LEL, Z 16 LER, Z 17 DTR every 10 years/150000 km
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237
Opel Service, maintenance
⊕ Additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary x x
⊕o
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
OPC: check function of central locking system
clean door lock from outside and grease xxxxx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
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238 Opel Service, maintenanceAdditional service workAdditional work ⊕
Additional work is not always necessary at
each service, but can be carried out at the
same time as a regular service.
T h e c o s t o f th i s t y p e o f w o r k i s n o t i n c l ud e d
in the charge for a regular service and will
be invoiced separately. It is, however, more
c o s t - e f f e c t i v e t o h a v e t h i s w o r k d o n e a t t h e
same time as a scheduled service rather
than have it done separately.
Hard driving conditions o
Conditions are considered hard when one
or more of the following situations occurs
more frequently:
z cold start,
z stop and go,
z caravan/trailer towing,
z inclines or steep climbs,
z poor road conditions,
z sand and dust,
z extreme temperature fluctuations.
Police vehicles, taxis and driving school
vehicles are classified as being subjected to
hard driving conditions. With hard driving conditions it might be
necessary to carry out certain service work
more frequently than the scheduled
intervals.
We recommend seeking technical advice
with regard to servic
ing requirements for
your particular driving circumstances.
Recommended fluids and
lubricants Only use products which have been tested
and approved. Damage caused by using
operating materials which have not been
approved is not covere d by the guarantee.
Engine oil
Engine oil is graded by quality and
viscosity. When choosing an engine oil, the
quality grade is more important than the
viscosity. Engine oil for Service schedule Europe
Opel engine oil is GM-LL-A-025
and GM-LL-B-025 grade and therefore
suitable for both petrol and diesel engines.
Engine oil for International service
9
Warning
Operating materials are dangerous and
must be handled carefully. If swallowed,
seek medical help immediately. Do not
breath in fumes and avoid contact with
the skin. Keep away from children.
These materials are forbidden to con-
taminate waste water, surface water,
groundwater or soil. Dispose of empty
containers correctly. Always remember
that operating materials are dangerous.
GM-LL-A-025: Petrol engines
GM-LL-B-025: Diesel engines
GM General Motors Europe
LL Long life A or B Details of engine oil grade
025 Validity code
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241
Opel Service, maintenance
Genuine Opel Parts and
Accessories We recommend that you use "Genuine
Opel Parts and Accessories" and
conversion parts expressly approved for
your vehicle model. These parts have
undergone special tests to establish their
reliability, safety and specific suitability for
Opel vehicles. Despit e continuous market
monitoring, we cannot assess or guarantee
these attributes for other products, even if
they – have been granted approval – by
the relevant authorities or in some other
form.
"Genuine Opel Parts and Accessories" and
conversion parts approved by Opel can of
course be obtained from your Opel
Partner, who can provide – comprehensive
advice about permissible technical
changes – and ensure that the part is
installed correctly.
Picture no: 17304t.tif
Performing work To avoid injury from moving parts and
cables conducting ignition voltage, only
carry out engine compartment checks
(e. g. checking brake fluid or engine oil
level) when the igniti on is switched off.
Picture no: 18145s.tif
To aid identification, the caps to be
removed for topping up engine oil, coolant
and washer fluid and the dipstick handle
may be coloured yellow.
9
Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start operating
even if the ignition is off.
9
Warning
The ignition system 3 and Xenon head-
lamps 3 use extremely high voltage. Do
not touch.
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244 Opel Service, maintenanceDiesel fuel filter On the event of engine oil change, have
fuel filter checked for possible water
residue by a workshop.
Illumination of A indicates water in the
fuel filter 3.
Have fuel filter checked at shorter intervals
if the vehicle is subjected to extreme
operating conditions such as high humidity
(primarily in coastal areas), extremely high
or low outside temperatures and
substantially varying daytime and
night-time temperatures.
Coolant The coolant provid es anti-freeze
protection down to approx. -28 C. .
Picture no: 18148s.tif
Antifreeze and corrosion protection
Have the concentration of the radiator
contents tested by a workshop before
winter starts. The amount of
antifreezemust provide protection down to
approx. -28 C. A lower antifreeze
concentration will reduce the amount of
protection from fros t and corrosion. Add
antifreeze if necessary.
If coolant loss is topped up with water,
have concentration checked and add
antifreeze if necessary.
Caution
Only use approved anti-freeze.
Coolant additives used to give addi-
tional protection aga inst corrosion and
prevention against small leaks can lead
to functional problems. No liability is
accepted for damage caused by using
coolant additives.
9
Warning
Antifreeze is a danger to health; it must
therefore be kept in the original con-
tainer and out of the reach of children.
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245
Opel Service, maintenance
Picture no: 18149s.tif
Coolant level
In a closed cooling system, there is hardly
any loss.
If the cooling system is cold, the coolant
should lie above the KALT/COLD mark.
Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is
fitted, do not brake
unnecessarily hard for the first 200 km.
9
Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.
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246 Opel Service, maintenance
Picture no: 18151s.tif
Brake fluid The brake fluid level must be between
theMIN and the MAX marks. When topping up, ensure maximum
cleanliness as contamination of the brake
fluid can lead to func
tion problems in the
braking system.
Only use approved high performance
brake fluids. Only us e brake fluid DOT4.
After correcting the brake fluid level, have
the cause of the loss of brake fluid
remedied by a workshop. Brake fluid change
Brake fluid is hygroscopic, i.e. it absorbs
water. If the brakes become hot, such as
when driving on long downhill stretches,
vapour bubbles can occur in the water,
which can have an extremely adverse
effect on braking power (depending on the
proportion of water).
Keep to the specified intervals.
9
Warning
Brake fluid is poisonous and corrosive.
Do not allow it to come into contact with
eyes, skin, fabrics or painted surfaces.
9
Warning
Have the brake fluid change performed
by a workshop. Please comply with the
legal environmental and health regula-
tions – concerning the disposal of brake
fluid.
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