engine Peugeot 207 CC 2012 Service Manual

8CHECKS
120
CHECKING LEVELS
Check all of these levels regularly and
top them up if necessary, unless other-
wise indicated.
If a level drops signifi cantly, have the
corresponding system checked by a
PEUGEOT dealer or a qualifi ed work-
shop.
Take care when working under the bon-
net, as some parts of the engine can be
extremely hot (risk of burns).

Brake fluid level

To avoid any risk of scalding, unscrew
the cap by two turns to allow the pres-
sure to drop. When the pressure has
dropped, remove the cap and top up
the level.

Oil level

The reading will only be correct
if the vehicle is on level ground
and the engine has been off for
more than 30 minutes.
The check is carried out either when
the ignition is switched on using the oil
level indicator on the instrument panel,
or using the dipstick.
It is normal to top up the engine oil between
two services. The manufacturer recom-
mends a check of the oil level, and top up
if necessary, every 3 000 miles (5 000 km).
The brake fl uid level should be
close to the "MAX" mark. If it is
not, check the brake pad wear.

Changing the brake fl uid
Refer to the Warranty and Maintenance
Record for details of the interval for this
operation.


Coolant level

The coolant level should be
close to the "MAX" mark but
should never exceed it.
When the engine is warm, the
temperature of the coolant is regulated
by the fan. This can operate with the ig-
nition off.

On vehicles which are fi tted with a par-
ticle emission fi lter, the fan may oper-
ate after the vehicle has been switched
off, even if the engine is cold.
In addition, as the cooling system is
pressurised, wait at least one hour after
switching off the engine before carrying
out any work.

Screenwash and headlamp
wash * fluid

The minimum level of this fl uid
is indicated by an audible sig-
nal and a message on the mul-
tifunction screen.
Top up the level when you stop the ve-
hicle.

* According to country.
Changing the engine oil
Refer to the Warranty and Maintenance
Record for details of the interval for this
operation.
In order to maintain the reliability of the
engine and emission control system,
the use of additives in the engine oil is
prohibited.
Oil specifi cation
The oil must correspond to your engine
and conform to the manufacturer's rec-
ommendations.


Fluid specifi cation
The brake fl uid must conform to the
manufacturer's recommendations and
fulfi l the DOT4 standards.

Changing the coolant
The coolant does not have to be
changed.

Fluid specifi cation
The coolant must conform to the manu-
facturer's recommendations.


Fluid specifi cation
To guarantee optimum cleaning and
avoid freezing, plain water should not
be used to top up or replace this fl uid.

8
!
i
CHECKS
121
Avoid any prolonged contact of
used oil or fl uids with the skin.
Most of these fl uids are harmful to
health or indeed very corrosive.
Do not discard used oil or fl uids
into sewers or onto the ground.
Take used oil to a PEUGEOT deal-
er or a qualifi ed workshop (France)
or an authorised waste disposal
site.


Diesel additive level (Diesel with
particle emission filter)
The minimum level of this additive is in-
dicated by lighting of the service warn-
ing lamp, accompanied by an audible
signal and a message on the multifunc-
tion screen.

Used products

Unless otherwise indicated, check
these components in accordance with
the servicing booklet and in relation to
your engine.
Otherwise, have them checked by a PEUGEOT
dealer or a qualifi ed workshop.


Battery

The battery does not require
any maintenance.

However, check that the ter-
minals are clean and correctly
tightened, particularly in sum-
mer and winter.
When carrying out work on the battery,
refer to the "Practical information" sec-
tion for details of the precautions to be
taken before disconnecting the battery
and following its reconnection.


Air filter and passenger compartment filter

Refer to the servicing booklet
for details of the replacement
intervals for these compo-
nents.
Depending on the environ-
ment (dusty atmosphere...) and the use
of the vehicle (city driving...), replace
them twice as often if necessary
.
A clogged passenger compartment fi lter
may have an adverse effect on the per-
formance of the air conditioning system
and generate undesirable odours.


Particle emission filter (Diesel)

Illumination of the service warning lamp togeth-
er with a related message indicates the start of
saturation of the particle emissions fi lter.


Oil filter

Replace the oil fi lter each time
the engine oil is changed.
Refer to the servicing booklet
for details of the replacement
interval for this component. As soon as the driving conditions
permit, regenerate the fi lter by driv-
ing at a speed of at least 35 mph
(60 km/h) until the service warning
lamp goes off.
Maintenance of the particle emis-
sion fi lter must be carried out by
a PEUGEOT dealer or a qualifi ed
workshop.
Following prolonged operation of
the vehicle at very low speed or at
idle, you may, exceptionally, notice
the emission of water vapour at the
exhaust on acceleration. This does
not have any adverse effect on the
performance of the vehicle or on
the environment.
Topping up
This additive must be topped up by a
PEUGEOT dealer or a qualifi ed work-
shop without delay.

8
!
CHECKS
122
Only use products recommended
by PEUGEOT or products of equiv-
alent quality and specifi cations.
In order to optimise the operation
of units as important as the braking
system, PEUGEOT selects and of-
fers very specifi c products.
To avoid damaging the electrical
units, the use of a high pressure
washer in the engine compartment
is strictly prohibited
.


Automatic gearbox

The gearbox does not re-
quire any maintenance (no oil
change).
Refer to the servicing booklet
for details of the checking in-
tervals for this component.


Brake disc and drum wear

For any information relating
to checking of the brake disc
and/or drum wear, contact a
PEUGEOT dealer or a quali-
fi ed workshop.


Manual gearbox

The gearbox does not re-
quire any maintenance (no oil
change).
Refer to the servicing booklet
for details of the level checking
intervals for this component.


Brake pads

Brake wear depends on the
style of driving, particularly in
the case of vehicles used in
town, over short distances. It
may be necessary to have the
condition of the brakes checked, even
between vehicle services.
Unless there is a leak on the circuit, a
drop in the brake fl uid level indicates
that the brake pads are worn.


Parking brake

If the parking brake travel is
too long or if you notice a loss
of effectiveness of this sys-
tem, the parking brake must
be adjusted, even between
two services.
This system must be checked by a PEUGEOT
dealer or a qualifi ed workshop.

9
!
PRACTICAL INFORMATION
126

)
Visit a PEUGEOT dealer or
a qualifi ed workshop as soon
as possible.
You must inform the techni-
cian that you have used this
kit. After inspection, the tech-
nician will inform you whether
the tyre can be repaired or
must be replaced.


2. Infl ation


)
Turn the selector A
to the
"air" position.

)
Uncoil the black pipe H
fully.

)
Connect the black pipe to
the valve of the wheel.
)
Connect the compressor's electric
plug to the vehicle's 12 V socket.

)
Start the vehicle again and leave the
engine running.
)
Adjust the pressure using the com-
pressor (to infl ate: switch B
in po-
sition "I"
; to defl ate: switch B
in
position "O"
and press button C
), in
accordance with the vehicle's tyre
pressure label (located on the left
hand door aperture).
A loss of pressure indicates that the
puncture has not been fully plugged;
contact a PEUGEOT dealer or quali-
fi ed workshop for assistance.

)
Remove and stow the kit.

)
Drive at reduced speed (50 mph
[80 km/h] max) limiting the distance
travelled to approximately 120 miles
(200 km).

9
!
PRACTICAL INFORMATION
127

Beware of discharges of fl uid.
The expiry date of the fl uid is indi-
cated on the cartridge.
The sealant cartridge is designed
for single use; even if only partly
used, it must be replaced.
After use, do not discard the car-
tridge into the environment, take
it to an authorised waste disposal
site or a PEUGEOT dealer.
Do not forget to obtain a new sealant
cartridge, available from PEUGEOT
dealers or from a qualifi ed work-
shop.



Removing the cartridge




)
Stow the black pipe.

)
Detach the angled base from the
white pipe.

)
Support the compressor vertically.

)

Unscrew the cartridge from the bottom.

Checking tyre pressures/ inflating accessories


You can also use the compressor, with-
out injecting any product, to:


- check or adjust the pressure of your
tyres,

- infl ate other accessories (balls, bi-
cycle tyres...).


)
Turn the selector A
to the
"Air" position.

)
Uncoil the black pipe H
fully.

)
Connect the black pipe to
the valve of the wheel or accessory.
If necessary, fi t one of the adaptors
supplied with the kit fi rst.
)
Connect the compressor's electri-
cal connector to the vehicle's 12 V
socket.

)
Start the vehicle and let the engine
run.

)
Adjust the pressure using the com-
pressor (to infl ate: switch B
in po-
sition "I"
; to defl ate: switch B
in
position "O"
and press button C
),
according to the vehicle's tyre pres-
sure label or the accessory's pres-
sure label.

)
Remove the kit then stow it.

9PRACTICAL INFORMATION
138


Fuse N°



Rating



Functions



F8

20 A
Audio/telephone, multifunction screen, steering
mounted controls, tyre under-infl ation detection,
trailer fusebox, alarm (accessory).

F9

30 A
Front 12 V socket, front courtesy lamp, map
reading lamps, sun visor lighting, glove box lighting.

F10

15 A
Alarm siren, alarm control unit, directional
headlamps.

F11

15 A
Diagnostic socket, low current ignition switch,
automatic gearbox control unit.

F12

15 A
Sunshine sensor, trailer fusebox, retractable roof.

F13

5 A
Engine fusebox, ABS relay, dual-function brake
switch.

F14

15 A


Instrument panel, seat belt warning lamps panel,
headlamp adjustment, air conditioning, audio equipment,
Bluetooth system, rear parking sensors control unit.

F15

30 A
Locking and deadlocking.

F17

40 A
Heated rear screen and door mirrors.

SH
- PARC shunt.

9PRACTICAL INFORMATION
139

Engine compartment fuses

The fusebox is placed in the engine
compartment, near the battery (left-
hand side).

Access to the fuses


)
Unclip the cover.

)
Replace the fuse (refer to the cor-
responding paragraph).

)
When you have fi nished, close the
cover carefully to ensure correct
sealing of the fuse box.

Fuse table


Fuse N°



Rating



Functions



F1

20 A
Engine control unit and fan assembly control relay
supply, timing and canister electrovalves (1.6 l 16V
THP), air fl ow sensor (Diesel), injection pump
(Diesel), water in Diesel sensor (Diesel), EGR
electrovalves, air heating (Diesel).

F2

15 A
Horn.

F3

10 A
Front wash-wipe.

F4

20 A
Headlamp wash.

F5

15 A
Fuel pump (petrol), Turbo electrovalves
(1.6 l 16V THP).

F6

10 A
Vehicle speed sensor, automatic gearbox.

F7

10 A
Electric power steering, directional headlamps,
directional headlamps control relay, switching and
protection unit (Diesel).

F8

20 A
Starter motor control.

F9

10 A
ABS/ESP control unit, brake pedal switch.

F10

30 A
Engine control unit actuators (petrol: ignition coils,
electrovalves, oxygen sensors, injectors, heaters,
electronic thermostat) (Diesel: electrovalves,
heaters).

F11

40 A
Air conditioning blower.

F12

30 A
Windscreen wipers Low/High speed.

F13

40 A
Built-in systems interface supply (ignition positive).

9PRACTICAL INFORMATION
141
BATTERY
Procedure for charging your battery
when it is fl at or for starting the engine
using another battery.

Access to the battery Startin
g using another battery


)
Connect the red cable to the posi-
tive terminal (+) of the fl at battery A
,
then to the positive terminal (+) of
the slave battery B
.

)
Connect one end of the green or
black cable to the negative terminal
(-) of the slave battery B
.

)
Connect the other end of the green
or black cable to the vehicle's offset
earth point.

)
Start the support vehicle.

)
Operate the starter of the broken
down vehicle and let the engine
run.

)
Wait until the engine returns to idle
and disconnect the cables.
The battery is located under the bonnet.
To gain access to it:


)
open the bonnet using the interior re-
lease lever, then the exterior safety
catch,

)
secure the bonnet stay,

)

lift the plastic cover on the (+) terminal.

9
!
i
PRACTICAL INFORMATION
142
Do not charge the batteries without
disconnecting the terminals fi rst.
Do not disconnect the terminals
while the engine is running.
The batteries contain harmful sub-
stances such as sulphuric acid and
lead. They must be disposed of in
accordance with regulations and
must not, in any circumstances, be
discarded with household waste.
Take used remote control batteries
and vehicle batteries to a special
collection point.

Charging the battery using a
battery charger


)
Disconnect the battery from the ve-
hicle.

)
Follow the instructions for use pro-
vided by the manufacturer of the
charger.

)
Reconnect starting with the nega-
tive terminal (-).

)
Check that the terminals and connec-
tors are clean. If they are covered with
sulphate (whitish or greenish deposit),
remove them and clean them.
It is advisable to disconnect the
battery if the vehicle is to be left un-
used for more than one month.
Before disconnecting the
battery
Wait 2 minutes after switching off
the ignition before disconnecting
the battery.
Close the windows and the doors
before disconnecting the battery.

Following reconnection of the
battery
Following reconnection of the bat-
tery, switch on the ignition and wait
1 minute before starting to permit ini-
tialisation of the electronic systems.
However, if slight diffi culties are en-
countered following this operation,
contact a PEUGEOT dealer or a
qualifi ed workshop.
Referring to the corresponding sec-
tion, you must yourself reinitialise:


- the remote control key,

- the one-touch electric windows,

- the GPS satellite navigation
system.



Disconnecting the cables
Reconnecting the cables


)
Position the open clip 1
of the cable
on the positive terminal (+) of the
battery.

)
Press vertically on the clip 1
to posi-
tion it correctly against the battery.

)
Lock the clip by spreading the position-
ing lug and then lowering the tab 2
.
Do not force the tab as locking will not
be possible if the clip is not positioned
correctly; start the procedure again.



)
Raise the locking tab fully.

9
!
i
PRACTICAL INFORMATION
143
A fl at battery prevents the engine
from starting (refer to the corre-
sponding paragraph). If a roof operation is in progress,
it will be completed, but no further
operation is possible.
ENERGY ECONOMY MODE

System which manages the duration of
use of certain functions to conserve a
suffi cient level of charge in the battery.
After the engine has stopped, you can
still use functions such as the audio
equipment, windscreen wipers, dipped
beam headlamps, courtesy lamp, etc.
for a maximum combined duration of
thirty minutes.
Exiting economy mode
These functions are reactivated auto-
matically next time the vehicle is driven.


)
In order to resume the use of these
functions immediately, start the
engine and let it run for a few minutes.
The time available to you will then be
double the duration for which the engine
is left running. However, this period will al-
ways be between fi ve and thirty minutes.
Switching to economy mode

Once the thirty minutes are over, a
message appears on the multifunction
screen indicating that the vehicle has
switched to economy mode and the ac-
tive functions are put on standby.
CHANGING A WIPER BLADE
Procedure for replacing a worn wiper
blade with a new one without the use
of tools.

Removing a front wiper blade



)
Raise the corresponding wiper arm.

)
Unclip the wiper blade and remove it.



Fitting a front wiper blade



)
Check the size of the wiper blade
as the shorter blade is fi tted on the
right-hand side of the vehicle.

)
Put the corresponding new wiper
blade in place and clip it.

)
Fold down the wiper arm carefully.

LOAD REDUCTION MODE

System which manages the use of cer-
tain functions according to the level of
charge remaining in the battery.
When the vehicle is being driven, the load
reduction function temporarily deactivates
certain functions, such as the air condi-
tioning, the heated rear screen...
The deactivated functions are reactivated
automatically as soon as conditions permit.