engine PEUGEOT 4008 2014 Repair Manual

212
Checks
PEUGEOT & TOTAL


Partners in performance and
protection of the environment

Innovation at the service of
performance
The TOTAL Research and Development teams develop
lubricants for PEUGEOT which satisfy the requirements
of the latest technical innovations incorporated in
PEUGEOT vehicles.
This ensures that you obtain the best per formance and
the maximum engine life.


RECOMMENDS





Reduced exhaust emissions

TOTAL lubricants are formulated to optimise the
efficiency of engines and the protection of the
emissions post-treatment systems. It is crucial to
obser ve the ser vicing recommendations made by
PEUGEOT to ensure correct operation.

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8
Checks











Bonnet



)
Open the left-hand front door.

)
Pull the interior bonnet release lever A
,
located at the bottom of the door aperture.
Do not open the bonnet in high winds.
When the engine is hot, handle the
exterior safety catch and the bonnet
stay with care (risk of burns).


)
Unclip the stay C
from its housing on the
back of the bonnet.

)
Fix the stay in the notch to hold the bonnet
open.


Closing



)
Take the stay out of the support notch.

)
Clip the stay in its housing on the back of
the bonnet.

)
Lower the bonnet and release it at the end
of its travel.

)
Pull on the bonnet to check that it is
secured correctly.
The location of the interior bonnet release
lever prevents opening of the bonnet while
the front left door is closed.


Opening


)
Push the exterior safety catch B
to the left
and raise the bonnet.
This message appears in the instrument panel
screen if the bonnet is not fully closed.









The cooling fan may star t after
switching off the engine; take care
with ar ticles and clothing that might
become caught by the fan blades.


Because of the presence of electrical
equipment under the bonnet, it is
recommended that exposure to water
(rain, washing, ...) be limited.

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Checks
Access for checking the levels of the various
fluids and the replacement of certain
components.














Petrol engines



1.
Screenwash and headlamp wash fluid
reservoir.

2.
Coolant header tank.

3.
Brake fluid reser voir.

4.
Battery.

5.
Fusebox.

6.
Air filter.

7.
Engine oil dipstick.

8.
Engine oil filler cap.


1.6 litre 115


2.0 litre 150

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Checks
The various caps and covers allow access for
checking the levels of the various fluids, for
replacing certain components and for priming
the fuel system.














Diesel engines



1.
Screenwash and headlamp wash fluid
reservoir.

2.
Coolant reservoir.

3.
Brake fluid reser voir.

4.
Battery.

5.
Fusebox.

6.
Air filter.

7.
Engine oil dipstick.

8.
Engine oil filler cap.

9.
Priming pump * .

1.6
HDi 110


1.8 HDi 150



*
According to engine.

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Checks
When the symbol begins to flash
rapidly
(approximately twice per
second), there is not much fuel
remaining in your tank (approximately
5 litres).
You must fill the tank to avoid running
out of fuel.

































Fuel tank



Capacity of the tank: approximately 60 litres.



Low fuel level

Filling

A label, affixed on the inside of the flap,
reminds you of the type of fuel to be used
according to your engine.
More than 5 litres of fuel must be added in
order to be registered by the fuel gauge.


Location of the cap

When the low fuel level is reached,
this indication appears in the
instrument panel screen. When it first
comes on, you have approximately
10 litres of fuel remaining.
The symbol flashes slowly
(approximately
once per second).


1.
Opening the filler flap.

2.
Removing the filler cap.

3.
Hooking the filler cap.
To fill the tank safely:


)
the engine must be switched off,


)
pull the control A
located at the bottom left
of the driver's seat to release the fuel filler
flap,

)
open the fuel filler flap B
,

)
turn the filler cap C
to the left,

)
remove the filler cap C
,

)
fill the tank, but do not continue after the
3
rd cut- off of the nozzle
; this could cause
malfunctions.
When you have filled the tank:


)
refit the filler cap, inserting the upper part
first,

)
screw in the filler cap to the right,

)
close the flap.
Ensure that the fuel filler flap is closed
correctly. This symbol indicates that the fuel
tank cap is located on the left-hand
side of the vehicle.
Opening the cap may cause an inrush of air.
This vacuum, which is completely normal, is
caused by the sealing of the fuel system.

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Checks










Quality of the fuel used for
petrol engines

The petrol engines are per fectly compatible
with E10 or E24 type petrol biofuels (containing
10 % or 24 % ethanol), conforming to European
standards EN 228 and EN 15376.
E85 type fuels (containing up to 85 % ethanol)
are reserved exclusively for vehicles marketed
for the use of this type of fuel (BioFlex
vehicles). The quality of the ethanol must
comply with European standard EN 15293.
For Brazil only, special vehicles are marketed
to run on fuels containing up to 100 % ethanol
(E100 type).














Quality of the fuel used for
Diesel engines

The Diesel engines are per fectly compatible
with biofuels which conform to current and
future European standards (Diesel fuel
which complies with standard EN 590 mixed
with a biofuel which complies with standard
EN 14214) available at the pumps (containing
up to 7 % Fatty Acid Methyl Ester).
The B30 biofuel can be used in certain Diesel
engines; however, this use is subject to strict
application of the special ser vicing conditions.
Contact a PEUGEOT dealer or a qualified
workshop.
The use of any other type of (bio)fuel
(vegetable or animal oils, pure or diluted,
domestic fuel...) is strictly prohibited (risk of
damage to the engine and fuel system).
1.6 litre petrol engines, even though they have
been designed to operate on 95 RON petrol,
can accept 90 RON petrol without engine
adjustments, but with a slight deterioration in
performance.
2.0 litre petrol engines can accept 90 RON or
higher petrol.

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Checks











Running out of fuel (Diesel)


On vehicles fitted with the 1.6 litre HDi 110
engine, the fuel system must be manually
primed if you run out of fuel; refer to the
corresponding Diesel engine compartment
view.



1.6 litre HDi engine



)
Fill the fuel tank with at least five litres of
diesel.

)
Open the bonnet.

)
If necessary, unclip the styling cover for
access to the priming pump.

)
Squeeze and release the priming pump
repeatedly until resistance is felt (there
may be resistance at the first press).

)
Operate the starter until the engine starts
(if the engine does not start at the first
attempt, wait around 15 seconds before
trying again).

)
If the engine does not start after a few
attempts, operate the priming pump again
then start the engine.

)
Clip the styling cover back in place.

)
Close the bonnet.

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Checks






Checking levels


Take care when working under the bonnet, as certain areas of the engine may be extremely hot (risk of burns) and the cooling fan could start at
any time (even with the ignition off).


















Oil level


The check of the the level is done
out with the dipstick, located under
the bonnet. Refer to the description
of your engine compartment for the
position of the dipstick.
Engine oil change

Refer to the warranty and maintenance record
for details of the inter val for this operation.
In order to maintain the reliability of the engine
and emission control system, the use of
additives in the engine oil is prohibited.


Oil specifi cation

The oil must be the correct grade for your
engine and conform to the manufacturer's
recommendations.

Check all of these levels regularly, in line with the warranty and maintenance record. Top them up if necessary, unless other wise indicated.
If a level drops significantly, have the corresponding system checked by a PEUGEOT dealer or a qualified workshop.



















Dipstick

There are two marks on the dipstick:

A
= maximum
If the level is above this
mark, contact a PEUGEOT
dealer or a qualified
workshop.

B
= minimum
Top up the level through the
oil filler orifice, using the
correct grade of oil for your
engine. The level must never
be below this mark.
This check will only be correct if the vehicle is
on level ground and the engine has been off for
more than 30 minutes.
It is normal to top up the oil level between
two ser vices (or oil changes). PEUGEOT
recommends that you check the level, and top
up if necessary, every 3 000 miles (5 000 km).
After topping up the oil, the check when
switching on the ignition with the oil level
indicator in the instrument panel is not valid
during the 30 minutes after topping up.

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Checks










Coolant level


The coolant level should be between
the two marks. In addition, as the cooling system is
pressurised, wait at least one hour after
switching off the engine before carrying out any
work.
To avoid any risk of scalding, unscrew the cap
by two turns to allow the pressure to drop.
When the pressure has dropped, remove the
cap and top up the level.


Fluid specifi cation

The coolant must conform to the
manufacturer's recommendations.
The brake fluid level should be close
to the "MA X" mark. If it is not, check
the brake pad wear.










Brake fluid level


Changing the fl uid

Refer to the warranty and maintenance record
for details of the inter val for this operation.


Fluid specifi cation

The brake fluid must conform to the
manufacturer's recommendations and meet the
DOT3 or DOT4 standard.








The cooling fan may star t after switching
off the engine; take care with ar ticles and
clothing that might become caught by the
fan blades.

When the engine is warm, the temperature of
the coolant is regulated by the fan.

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8
Checks
Avoid prolonged contact of used oil or
fluids with the skin.
Most of these fluids are harmful to
health or indeed very corrosive.
Do not discard used oil or fluids into
sewers or onto the ground.
Take used oil to a PEUGEOT dealer or
a qualified workshop (France) or to an
authorised waste disposal site.








Used products


Topping up

The reser voir must be topped up without delay
by a PEUGEOT dealer or a qualified workshop.











Additive level (1.6 HDi
110 Diesel versions with
particle emissions filter)
The additive reser voir low level is indicated by
the display of this message.

Fluid specifi cation

For optimum cleaning, this fluid must not be
topped up with or replaced with plain water.



















Screenwash and headlamp
wash fluid

To check or top up the fluid, stop the
vehicle, apply the parking brake and
switch off the engine.


)
Open the bonnet and secure it with the
stay.

)
Open the filler cap for the screenwash
reservoir.

)
Check the level using the gauge, then top-
up if necessary.

)
Refit the cap on the reser voir and close the
bonnet.
In wintry conditions, the use of fluid with
an ethyl alcohol or methanol base is
recommended.