engine Peugeot 607 Dag 2002.5 User Guide

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PEUGEOT SERVICING
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THE SERVICE LEVELS Each vehicle has its own servicing cycle, defined by the manufacturer in terms of its technical specification.
This cycle consists of alternating 2 types of service A and C, intermediate visits and a few additional operations specific toyour vehicle; these correspond to key stages in the life of your 607.At your first and each subsequent service, your dealer will advise you of the type and content of the next servicedue.
Intermediate top-up visit.
MAINTENANCE CYCLE FOR YOUR PETROL ENGINE 607
2 litre 16 V and 2.2 litre 16V petrol engines : service every 2 years or 20,000 miles (30 000 km) maximum (unless the
service indicator shows it is required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
24V V6 petrol injection engine: service every 2 years or 20,000 miles (30 000 km) maximum (unless the service indi-
cator shows it is required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetically based oil. Fuel economy oil
or synthetic oil may also be used (except for the 2.2 litre 16 V petrol engine).
+ replacement of air filter
+ replacement of fuel filter+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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PEUGEOT SERVICING23
Intermediate top-up visit.
MAINTENANCE CYCLE FOR YOUR 607 TURBO DIESEL HDI
Turbo diesel HDI: service every 2 years or 12,000 miles (20 000 km) maximum (unless the service indicator shows it is
required before this).
1st service
at 6,000 miles (10 000 km) or 6 months*.
This is necessary in
order to benefit from the warranty.
MILES (KM) 36,000 (60 000)
72,000 (120 000) 108,000 (180 000)
+ maintenance of particu-
late emission filter at
48,000 miles (80 000 km)
+ maintenance of
particulate emission filter at 96,000 miles
(160 000 km)
Automatic gearbox oil every 36,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out:
Ð with synthetically based oil, Fuel Economy oil or synthetic oil ;
Ð with 5W 40 oil for Turbo Diesel HDI engines fitted with a particulate emission filter.
* Whichever comes first.

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ARDUOUS CONDITIONS OF USE
¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).¥ Repeated short journeys, with the engine cold at low temperatures.
¥ A prolonged stay under the following conditions: Ð countries with temperatures often above +30 ¡C,
Ð countries with temperatures often below Ð15 ¡C,
Ð countries with a dusty atmosphere,
Ð countries whose lubricants or fuels do not conform to our recommendations.
Recommendations: Ð replace the air filterevery 24,000 miles (40 000 km) for petrol engines and every 27,000 miles (45 000 km) for diesel
engines,
Ð to replace the timing belt: contact a PEUGEOT dealer.
PEUGEOT SERVICING
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PEUGEOT SERVICING25

All driving conditions oArduous conditions * According to destination
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operations1st serviceACIntermediate visit
DRAIN AND REFILL- Engine oil.- Bleed fuel filter (diesel only).- Oil filter.- Fuel filter* (petrol).REPLACE- Fuel filter (diesel).- Air filter element.- Spark plugs (petrol).- Engine oil (check + top up).- Manual gearbox oil (check + top up).- Battery (check + top up) if cap is removable.LEVELS- Screen wash (check + top-up)- Coolant (check + top up).- Brake fluid (check + top up).- Power steering fluid (check + top up, according to specification).- Operation of lights and indicators.- Condition of glass, headlamp and light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers) and check for leaks.CHECK- Condition of rubber boots and gaiters.- Brake pad wear. - Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers for leaks.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check according to current legislation (petrol).- Smoke opacity (diesel).- Pollen filter (according to specification). - Visual check of the whole vehicle by a Peugeot technician.
SERVICE- Courtesy vehicle
ROAD TEST

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DIESEL
PETROL
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(1) Minimum grade: Petrol engines: ACEA A3 and API SH/SJ; diesel engines: ACEA B3 and API CF/CD ACEA= Association de Constructeurs EuropŽens Automobiles (Association of European Automobile Manufacturers) API = American Petroleum Institute
If oil is used which does not conform to ACEA A3-B3 standard, this requires the 'Arduous conditions' servicing schedule to be followed, which involves shorter intervals between services. Use only 5W 40 oil for diesel engines with particulate emission filter.
* Fuel Economy oil cannot be used for the 2.2 l 16V petrol engine and for diesel engines with particulate emission filter.
TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE (1)
DIESEL PETROL

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Recommendation for approved lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of 'superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines) or CD/CFquality (for diesel engines) can beused by following the 'Arduous con-ditions' servicing schedule, whichspecifies shorter intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual ESSO GEAR OIL BV TOTAL TRANSMISSION BV
gearbox 75W 80 Part no. 9736.41 75W 80 Automatic ONLY
gearbox ATF 4HP20-AL4
4HP20 Part no. 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 Part no. 9730.94
Power steering FLUIDE DA Part no. 9730. A1*
Brake fluid PEUGEOT DOT 4
Coolant PROCORTM108/GLYSANTIN G33 or REVKOGEL 2000 ONLY.Protection to -35¡C
*Only in very cold climates. Other approved products
PEUGEOT SERVICING

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INSTRUMENTS AND CONTROLS
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1 -
Handbrake indicator light.
2 - Main beam headlamps indicator light.
3 - Dipped beam headlamps indicator light.
4 - Rev counter.
5 - Left-hand direction indicator.
6 - Fuel gauge.
7 - Right-hand direction indicator.
8 - Speedometer. 9 -
Front fog lamps indicator light.
10 - ABS anti-lock braking system warning light.
11 - Rear fog lamps indicator light.
12 - Engine diagnostics warninglight.
13 - Coolant temperature indicator.
14 - CHECK button.
15 - Trip recorder zero re-set.
16 - Service indicator and total
distance recorder. 17 -
Warning/status screen.
18 - Illumination button +.
19 - Illumination button -.
20 - Engine oil level indicator.
- Engine oil temperature
indicator.
INSTRUMENT PANEL DIALS: PETROL

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INSTRUMENTS AND CONTROLS29
1 -
Handbrake indicator light.
2 - Main beam headlamps indicator light.
3 - Dipped beam headlamps indicator light.
4 - Rev counter.
5 - Left-hand direction indicator.
6 - Fuel gauge.
7 - Right-hand direction indicator.
8 - Speedometer. 9 -
Front fog lamps indicator light.
10 - ABS anti-lock braking system warning light.
11 - Rear fog lamps indicator light.
12 - Engine diagnostics warninglight.
13 - Coolant temperature indicator.
14 - CHECK button.
15 - Trip recorder zero re-set.
16 - Service indicator and total
distance recorder. 17 -
Warning/status screen.
18 - Illumination button +.
19 - Illumination button -.
20 - Engine oil level indicator.
- Engine oil temperature
indicator.
INSTRUMENT PANEL DIALS: DIESEL

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INSTRUMENTS AND CONTROLS
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INDICATOR LIGHTS
With the key in the accessories position (1st notch): the battery charge warning light illuminates on the instrument panel disp lay.
With the ignition on (2nd notch): the following three warning lights illuminate on the sides of the instrument panel:
Brake fluid level and brake force distribution fault warning light. This light should go out after 3 seconds.If the warning light remains on, or if it comes on when the engine is running and the vehicle is moving, it indicates an excessive drop in the brake fluid level or a malfunction of the brake force distribution.
Stop immediately. Contact a PEUGEOT dealer.
Anti-lock braking system (ABS) warning lightThis should go out after 3 seconds.
If the warning light remains on or comes on above 8 mph (12 km/h), this indicates a malfunction of the ABS.
However, the vehicle retains conventional servo-assisted braking.
Contact a PEUGEOT dealer. Engine diagnostics warning light This should go out 3 seconds after the engine starts.
If it flashes with the engine running, this indicates a malfunction in the injection or the ignition system. There is a risk of damage to the catalytic converter (petrol engine only).
If it is on continuously, this indicates a fault in the emission control system.
Contact a PEUGEOT dealer as soon as possible.
At the same time, on the instrument panel display: If no malfunction has been detected: the OK light comes on after two seconds (following a black screen), in the
absence of indicator lights showing the status of vehicle functions. If these indicator lights are present, the OKbut-
ton will come on after these. You may start your vehicle.
If a 'minor' malfunction has been detected: the warning light for the faulty function comes on. Certain indicator
lights showing the status of vehicle functions may also come on, followed by the OKindicator light. You can start
your vehicle; however, contact a PEUGEOT dealer as soon as possible.
If a 'major' malfunction has been detected: the corresponding warning light comes on. Certain indicator lights showing
the status of vehicle functions may also come on. The OKindicator light does not come on. Do not start your vehicle.
Contact a PEUGEOT dealer. Afterwards, if the passenger air bag is disarmed, the corresponding indicator light will come on.

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INSTRUMENTS AND CONTROLS31
Coolant temperature warning light This symbol is accompanied by an audible signal and the message 'Engine temperature too high' on the multi-function display.
It is linked to the STOPwarning light. Stop immediately.
Warning: wait for the engine to cool.
If necessary, top up the level.
With the engine running and the vehicle moving The instrument panel display temporarily shows:
Ð lights indicating warnings, when these occur,Ð vehicle function status indicator lights, when a change occurs.Certain warning lights may be accompanied by an audible signal and a
message on the multi-function display. List of warning symbols MANUAL CHECK (vehicle autotest)
 Press the "CHECK"button on
the instrument panel.
With the ignition key in the acces-sories position, with the ignitionswitched on, with the engine runningor when the vehicle is moving, thisfunction informs you at all times ofthe following: Ð any current warnings,
Ð the status of functions which it is possible to switch on or off (wind- screen wipers, automatic switch-ing on of lights, cruise control, dis-arming of passenger air bag, etc.).
The corresponding warning lightsare displayed in succession on theinstrument panel screen. If a warning or a change of status occurs during the CHECKmode, the
corresponding indicator lights will bedisplayed at the end of this mode.
CHECK mode entry indi-cator light (vehicleautotest) This comes on when you press the 'CHECK' button.
CHECK mode exit indica-tor light (vehicle autotest) This comes on at the end of the CHECK mode.
Engine oil pressure warning light This symbol is accompanied by an audible signal and the message 'Insufficient engine oil pressure' or 'Engine oil pressure too low' on
the multi-function display.
It is linked to the STOPwarning light.
Stop immediately if this comes on when the engine is running.
If there is a lack of oil in the lubrication circuit, top up the level.
Contact a PEUGEOT dealer as soon as possible.
Puncture warning light This symbol comes on accompanied by an audible signal and the mes- sage 'Punctured tyre(s) detected' on the multi-function display.
It is linked to the STOPwarning light. Stop immediately.
Change the damaged wheel.
Have it repaired by a PEUGEOT dealer.