engine Peugeot 607 Dag 2002 User Guide

PEUGEOT SERVICING
22
THE SERVICE LEVELS
Each vehicle has its own servicing cycle, defined by th
e manufacturer in terms of its technical specification.
This cycle consists of alternating 2 types of service A and C, inte rmediate visits and a few additional operations specific to
your vehicle; these correspond to key stages in the life of your 6 07.
At your first and each subsequent service, your dealer will advise you of the type and content of the next service
due.
Intermediate topup
visit.
MAINTENANCE CYCLE FOR YOUR PETROL ENGINE 607
2 litre 16 V and 2.2 litre 16V petrol engines : service e very 2 years or 20,000 miles (30 000 km) maximum (unless the
service indicator shows it is required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
injection engine: service every 2 years or 20,000 mil es (30 000 km) maximum (unless the service indicator shows it is
required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km)
These fixed operations are carried out with synthetically based oil. Fuel economy oil
or synthetic oil may also be used (except for the 2.2 litre 16 V petrol engine).
+ replacement of air filter
+ replacement of
24V V6 petrol
+ replacement of air filter + replacement of fuel filterfuel filter
* Whichever comes first.

PEUGEOT SERVICING 23
Intermediate topup
visit.
MAINTENANCE CYCLE FOR YOUR 607 TURBO DIESEL HDI
Turbo diesel HDI: service every 2 years or 12,000 mi les (20 000 km) (unless the service indicator shows it is required
before this).
1st service
at 6,000 miles (10 000 km) or 6 months*.
This is necessary in
order to benefit from the warranty.
MILES (KM) 36,000 (60 000)
72,000 (120 000) 108,000 (180 000)
+ maintenance of particu
late emission filter at
48,000 miles (80 000 km)
+ maintenance of
particulate emission filter at 96,000 miles
(160 000 km)
Automatic gearbox oil every 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out:
– with synthetically based oil, Fuel Economy oil or synthetic oil ;
– with 5W 40 oil for Turbo Diesel HDI engines fitted with a particulate emi ssion filter.
* Whichever comes first.

ARDUOUS CONDITIONS OF USE
• Continuous doortodoor use.
• Town use (e.g. taxi).
• Repeated short journeys, with the engine cold at low te mperatures.
• A prolonged stay under the following conditions: – countries with temperatures often above +30 °C,
– countries with temperatures often below –15 °C,
– countries with a dusty atmosphere,
– countries whose lubricants or fuels do not conform to our recommend ations.
Recommendations: – replace the air filterevery 25,000 miles (40 000 km) for petrol engines and every 28,000 miles (45 000 km) for diesel
engines, – to replace the timing belt: contact a PEUGEOT dealer.
PEUGEOT SERVICING
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PEUGEOT SERVICING 25
Level
Operations Description of operation 1st service
A C Intermediate
DRAIN/REFILL Engine oil Bleed fuel filter (diesel) Oil filter Fuel filter
*(petrol)REPLACE Fuel filter element (diesel) Air filter element Spark plugs (petrol) Engine oil (check + topup) Manual gearbox oil (check + topup) Battery (check + topup) if cap is removableLEVEL Screen wash (check + topup) Coolant (check + topup) Brake fluid (check + topup) Power steering fluid (check + top up according to specification ) Operation of lights and indicators Condition of glass, headlamp and light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers)CHECK Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check as per current legislation (petrol) Smoke opacity (diesel) Pollen filter (according to specification)o
Visual check of the whole vehicle


: All driving conditions o: Arduous conditions * According to destination
SERVICE
ROAD TEST
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Courtesy vehicle

DIESEL
PETROL
26
(1) Minimum grade: Petrol engines: ACEA A3 and API SH/SJ; diesel engi nes: ACEA B3 and API CF/CD ACEA = Association de Constructeurs Européens Automobiles (Association of European Automobile Manufacturers) API = American Petroleum Institute
If oil is used which does not conform to ACEA A3B3 standard, this requires the 'Arduous conditions' servicing schedule to be followed, which involves shorter intervals between services.
Use only 5W 40 oil for diesel engines with particulate emissi on filter.
* Fuel Economy oil cannot be used for the 2.2 l 16V petrol e ngine and for diesel engines with particulate emission filter.
TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE (1)
DIESEL PETROL

27
Recommendation for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depend
ing on the temperatures at which the
oils are to be used.
It is also possible to use synthetic
oils of 'superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qual
ity (for petrol engines) or CD/CF
quality (for diesel engines) can be
used by following the 'Arduous con
ditions' servicing schedule, which
specifies shorter intervals.
Do not hesitate to ask for advice
from a PEUGEOT dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
TOTAL
ONLY ONLY
Manual ESSO GEAR OIL BV TOTAL TRANSMISSION BV
gearbox 75W 80 Part no. 9736.41 75W 80
Automatic ONLY
gearbox ATF 4HP20AL4
4HP20 Part no. 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 Part no. 9730.94
Power steering FLUIDE DA Part no. 9730. A1*
Brake fluid PEUGEOT DOT 4
Coolant PROCORTM108/GLYSANTIN G33 or REVKOGEL 2000 ONLY.Protection to 35°C
*Only in very cold climates. Other approved products
PEUGEOT SERVICING

INSTRUMENTS AND CONTROLS
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1 Handbrake indicator light.
2 Main beam headlamps indicator
light.
3 Dipped beam headlamps
indicator light.
4 Rev counter.
5 Lefthand direction indicator.
6 Fuel gauge.
7 Righthand direction indicator.
8 Speedometer. 9
Front fog lamps indicator light.
10 ABS antilock braking system
warning light.
11 Rear fog lamps indicator light.
12 Engine diagnostics warning
light.
13 Coolant temperature indicator.
14 CHECK button.
15 Trip recorder zero reset.
16 Service indicator and total
distance recorder. 17
Warning/status screen.
18 Illumination button +.
19 Illumination button .
20 Engine oil level indicator.
Engine oil temperature
indicator.
INSTRUMENT PANEL DIALS: PETROL

INSTRUMENTS AND CONTROLS29
1
Handbrake indicator light.
2 Main beam headlamps
indicator light.
3 Dipped beam headlamps
indicator light.
4 Rev counter.
5 Lefthand direction indicator.
6 Fuel gauge.
7 Righthand direction indicator.
8 Speedometer. 9 Front fog lamps indicator light.
10
ABS antilock braking system
warning light.
11 Rear fog lamps indicator light.
12 Engine diagnostics warning
light.
13 Coolant temperature indicator.
14 CHECK button.
15 Trip recorder zero reset.
16 Service indicator and total
distance recorder. 17
Warning/status screen.
18 Illumination button +.
19 Illumination button .
20 Engine oil level indicator.
20Engine oil temperature
indicator.
INSTRUMENT PANEL DIALS: DIESEL

INSTRUMENTS AND CONTROLS
30
INDICATOR LIGHTS
With the key in the accessories position (1st notch): the batte
ry charge warning light illuminates on the instrument panel display.
With the ignition on (2nd notch): the following three warning lights illuminate on the sides of the instrument panel:
Brake fluid level and brake force distribution fault warning light.
This light should go out after 3 seconds.
If the warning light remains on, or if it comes on when the engine is running and the vehicle is moving, it indicates
an excessive drop in the brake fluid level or a malfunction of the brake force distribution.
Stop immediately. Contact a PEUGEOT dealer.
Antilock braking system (ABS) warning light
This should go out after 3 seconds.
If the warning light remains on or comes on above 8 mph (12 km/h ), this indicates a malfunction of the ABS.
However, the vehicle retains conventional servoassisted braking.
Contact a PEUGEOT dealer.
Engine diagnostics warning light
This should go out 3 seconds after the engine starts.
If it flashes with the engine running, this indicates a ma lfunction in the injection or the ignition system. There is a
risk of damage to the catalytic converter (petrol engine only).
If it is on continuously, this indicates a fault in the e mission control system.
Contact a PEUGEOT dealer as soon as possible.
At the same time, on the instrument panel display: If no malfunction has been detected: the OK light comes on after two seconds (following a black screen), in t he
absence of indicator lights showing the status of vehicle fun ctions. If these indicator lights are present, the OKbut
ton will come on after these. You may start your vehicle.
If a 'minor' malfunction has been detected: the warning light for the faulty function comes on. Certain indicator
lights showing the status of vehicle functions may also come on, followed by the OKindicator light. You can start
your vehicle; however, contact a PEUGEOT dealer as soon as possible.
If a 'major' malfunction has been detected: the corresponding warning light comes on. Certain indicator li ghts showing
the status of vehicle functions may also come on. The OKindicator light does not come on. Do not start your vehicle.
Contact a PEUGEOT dealer.
Afterwards, if the passenger air bag is disarmed, the co rresponding indicator light will come on.

INSTRUMENTS AND CONTROLS31
Coolant temperature warning light
This symbol is accompanied by an audible signal and the message
'Engine temperature too high'
on the multifunction display.
It is linked to the STOPwarning light. Stop immediately.
Warning: wait for the engine to cool.
If necessary, top up the level.
With the engine running and the vehicle moving
The instrument panel display temporarily shows:
– lights indicating warnings, when these occur,
– vehicle function status indicator lights, when a change occu rs.
Certain warning lights may be accompanied by an audib le signal and a
message on the multifunction display.
List of warning symbols MANUAL CHECK
(vehicle autotest)
 Press the "CHECK"button on
the instrument panel.
With the ignition key in the acces
sories position, with the ignition
switched on, with the engine running
or when the vehicle is moving, this
function informs you at all times of
the following: – any current warnings,
– the status of functions which it is possible to switch on or off (wind
screen wipers, automatic switch
ing on of lights, cruise control, dis
arming of passenger air bag, etc.).
The corresponding warning lights
are displayed in succession on the
instrument panel screen.
If a warning or a change of status
occurs during the CHECKmode, the
corresponding indicator lights will be
displayed at the end of this mode.
CHECK mode entry indi
cator light (vehicle
autotest)
This comes on when you
press the 'CHECK' button.
CHECK mode exit indica
tor light (vehicle autotest)
This comes on at the end of
the CHECK mode.
Engine oil pressure warning light
This symbol is accompanied by an audible signal and the message
'Insufficient engine oil pressure' or 'Engine oil pressure too low' on
the multifunction display.
It is linked to the STOPwarning light.
Stop immediately if this comes on when the engine is running.
If there is a lack of oil in the lubrication circuit, top up the level.
Contact a PEUGEOT dealer as soon as possible.
Puncture warning light
This symbol comes on accompanied by an audible signal and the me s
sage 'Punctured tyre(s) detected' on the multifunction display.
It is linked to the STOPwarning light. Stop immediately.
Change the damaged wheel.
Have it repaired by a PEUGEOT dealer.