engine Peugeot 607 Dag 2009 Service Manual

9
98
CHECKING THE LEVELS
There are two marks on
the dipstick:

A = maximum
Never fi ll past this mark.

B = minimum
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil is
prohibited.
Dipstick
Oil change
According to the information given in
the servicing booklet.
The level must always be between the
DANGER and MAXIMUM marks in the
reservoir.
If the level drops substantially, contact
a PEUGEOT dealer immediately.
Windscreen and headlamp wash level
For best quality cleaning and for your
safety, we advise that you use prod-
ucts recommended by PEUGEOT
(reservoir capacity 4 litres or 6.5 litres
with headlamp wash).
Viscosity selection
In all cases, the oil selected must meet
the manufacturer's requirements. Fluid change:
- must be carried out according
to the manufacturer's servicing
schedule.
- use fl uids recommended by the manufacturer, which fulfi l DOT4
standards.
Used oil
Prevent used oil from coming
into prolonged contact with
the skin.
Brake and clutch fl uid is harmful to
health and very corrosive.
Do not dispose of used oil, brake and
clutch fl uid or coolant into drains or
onto the ground.
Power steering reservoir

 Open the reservoir, with the engine
cold at ambient temperature. The
level should always be above the
MINI mark and close to the MAXI
mark.
Oil level

 Check the level regularly and top
up between changes.
Carry out this check with the vehicle
level, engine cold, using the oil level
gauge on the instrument panel or the
dipstick. Characteristics of the fl uid
For best quality cleaning and to pre-
vent freezing, this fl uid must not be
topped up or replaced with water.

9
99
CHECKS Handbrake
Where the handbrake travel
is too great or there is a re-
duction in the performance of the
system, the handbrake should be ad-
justed. Have the system checked by a
PEUGEOT dealer.
Only use products recom-
mended by PEUGEOT or
products of equivalent quality
and specifi cation.
To ensure best performance from
components as important as the pow-
er steering and the braking system,
PEUGEOT selects and offers specifi c
products.
To prevent damage to the electrical
units, high pressure washing of the en-
gine compartment is strictly prohibited .

In order to check the main levels
and certain components, in accord-
ance with the manufacturer's servi-
cing schedule, refer to the pages of
the servicing booklet which corres-
pond to your vehicle's engine. Battery
At the start of winter, have
your battery checked by a
PEUGEOT dealer.
Air filter and passenger compartment filter
Have the fi lter elements re-
placed regularly. If you drive
in dusty conditions, change them
twice as often .
Particulate emission filter - Additive reservoir (Diesel)
Maintenance of the particulate emis-
sion fi lter and fi lling of the additive
reservoir must be carried out by a
PEUGEOT dealer, according to the
manufacturer's servicing schedule.
Brake pads
Brake pad wear depends on
the style of driving, in particu-
lar for vehicles which are used in town,
over short distances.
Manual gearbox
This does not need an oil change.
Have the level checked, according to
the manufacturer's servicing schedule.
Automatic gearbox
This does not need an oil change. Have
the level checked by a PEUGEOT
dealer, according to the manufacturer's
servicing schedule.
Oil filter
Change the fi lter regularly, in accord-
ance with the servicing schedule.
It may be necessary to check
the thickness of the pads,
even between services.
Disc wear condition
For any information relating to check-
ing of the disc wear condition, contact
a PEUGEOT dealer.

1010
103
CHANGING A BULB
2 - Main beam headlamps: H1-55 W.

 Turn the protective cover of the
faulty bulb a quarter of a turn and
remove it.

 Disconnect the connector.

 Press the end of the securing clip
to free it. Change the bulb.

 When fi tting the new bulb, ensure
that the direction notches are po-
sitioned correctly and the securing
clip is fi xed properly.

 Reconnect the connector.

 Refi t the protective cover. 3 - Side lights: W 5 W.

 Pull the socket rearwards.

 Remove the bulb and change it.

Front foglamps: H1-55 W.
Handle the bulbs with a dry
cloth.
The headlamps are fi tted with
polycarbonate glass with a
protective coating. Do not clean them
with a dry or abrasive cloth, nor with a
detergent or solvent product.
Use a soft, damp cloth with soapy water.
In the engine compartment, remove
the style cover secured by one or two
butterfl y screws, a plastic retainer clip
and two quarter turn screws.
On the left-hand side, remove the par-
tition by lifting it to gain access to the
lights.
When you have fi nished, do not forget
to put everything back correctly.
WARNING: RISK OF ELEC-
TROCUTION
Xenon bulbs must be replaced
by a PEUGEOT dealer.
Front lights 1 - Dipped beam headlamps: Xenon bulb. 4 - Direction indicators:
PY 21 W (amber).

 Turn the bulb holder a quarter turn
and remove it.

 Remove the bulb and change it.

 Refi t the style cover.

High pressure washing
When using this type of washing on
stubborn dirt, do not persist on the
headlamps, the lights and their sur-
rounds to avoid damaging their var-
nish and their seal.
In certain climatic conditions
(low temperature, humidity),
condensation on the inside
surface of the glass of the
headlamps and rear lights is normal;
it disappears a few minutes after the
lights are switched on.

1010
106
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box.
Correct Incorrect
Fuse N° Rating Functions

F31 5 A Right-hand brake light.

F32 5 A Left-hand brake light.

F33 5 A Third brake light.

F34 - Not used.

F35 5 A
Tyre under-infl ation detection control unit, CD ch anger.

F36 30 A Passenger seat relay.

F37 30 A Passenger and rear right heated seats.

F38 30 A Driver's and rear left heated seats.

F39 30 A Driver's seat relay.

F40 5 A Diagnostics socket.
Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
Fascia fuses
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.

1010
106
CHANGING A FUSE
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
Replacing a fuse
Before replacing a fuse, the cause of
the incident must be found and recti-
fi ed. The fuse numbers are indicated
on the fuse box.
Correct Incorrect
Fuse N° Rating Functions

F31 5 A Right-hand brake light.

F32 5 A Left-hand brake light.

F33 5 A Third brake light.

F34 - Not used.

F35 5 A
Tyre under-infl ation detection control unit, CD ch anger.

F36 30 A Passenger seat relay.

F37 30 A Passenger and rear right heated seats.

F38 30 A Driver's and rear left heated seats.

F39 30 A Driver's seat relay.

F40 5 A Diagnostics socket.
Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
Fascia fuses
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.

1010
107

Fuse N° Rating
Functions

F1 15 A Front wash-wipe pump and wash-wipe fl uid level sensor.

F2 30 A Locking and deadlocking earth.

F3 5 A Air bags.

F4 10 A Clutch switch, brake dual-function switch, diagnostic connector
, ESP sensor,
electrochromatic mirror.

F5 30 A Front electric windows and sunroof supply.

F6 30 A Rear electric windows supply.

F7 5 A Glove box switch, courtesy lights, map reading lights, courtesy mirrors.

F8 20 A Multifunction display supply, steering wheel control, alarm si
ren, trailer fusebox supply,
PC Com, electric mirror and front and rear electric window controls.

F9 30 A Front and rear lighters (100 W max.).

F10 15 A Additive reservoir control unit supply.

F11 15 A Automatic gearbox control unit, automatic gearbo x positions selection switch, ignition switch.

F12 15 A Trailer fusebox supply, hands-free kit, seats relay, seat memory un
it, rain and brightness
sensor.

F13 5 A Engine fusebox supply.

F14 15 A Parking assistance control unit supply, instrument panel, air co
nditioning, air bags and
pre-tensioners unit.

F15 30 A Locking and deadlocking supply.

F17 40 A Hi-Fi amplifi er, heated mirrors.

1010
108
Engine compartment fuses

Fuse N° Rating
Functions

F1 20 A Engine management control unit.

F2 15 A Horn.

F3 10 A Rear electric blind.

F4 20 A Headlamp wash.

F5 15 A Fuel pump (except 2 litre HDI 16V), diesel heater (2 litre HD
I 16V), turbocharger and diesel
pre-heat unit (2.7 litre HDI 24V).

F6 10 A Power steering, suspension control unit, automatic gearbox, aut
omatic headlamp
adjustment unit.

F7 10 A ESP control unit.

F8 25 A Starter coil.

F9 10 A Coolant level sensor, passenger compartment heating (HDI), S TOP switch.

F10 30 A Engine management actuators (injectors, ignition coil, solen oid valves, oxygen sensors).
To access the fuses located in the en-
gine compartment, remove the cover
and unclip the fuse box lid.
When you have fi nished, close the lid
carefully to guarantee the sealing of
the fuse box and refi t the cover.

1010
110
CHANGING A WINDSCREEN
WIPER BLADE
Placing the wiper blades in the
maintenance position

 Less than one minute after switching
off the ignition, press the windscreen
wiper stalk down once to position the
blades at the top of the windscreen
(maintenance position).
ENERGY ECONOMY MODE
After the engine has stopped, certain
functions (windscreen wiper, elec-
tric windows, sunroof, electric seats,
audio equipment, telephone, dipped
headlamps, video, etc.) can only be
used for a limited combined duration,
to prevent discharging of the battery.
Once this period has elapsed, a
switching to economy mode message
appears on the multifunction display
and the active functions are put on
standby.
These functions are reactivated au-
tomatically next time the vehicle is
driven.
In order to exit the economy mode and
resume the use of these functions im-
mediately, the engine must be started
and left to run for a few minutes.
If the engine has been running for at
least 10 minutes, all of the functions
are active for 30 minutes.
If the engine has been running for
less than 10 minutes, this duration
before returning to economy mode is
5 minutes. All of these functions are
available when the engine is
running.
If the telephone is being used
when economy mode starts, it will still
be possible to fi nish the call.
LOAD REDUCTION FUNCTION
When driving, certain functions (air con-
ditioning, heated rear screen, heating
system for passenger compartment of
diesel vehicles, etc.) may be switched
off temporarily, depending on the level
of battery charge.
Reactivation of these functions is au-
tomatic, once the battery charge is
suffi cient.

Note: at the risk of discharging the
battery, the functions that have been
switched off may be reactivated manually.
Replacing a blade

 Lift the arm, then unclip the blade
and remove it.

 Fit the new blade and fold down
the arm.
To reposition the blades, switch on the
ignition and operate the windscreen
wiper stalk. A fl at battery prevents the en-
gine from starting.
If the doors or boot are opened
several times or if the alarm is
triggered, this may result in activation
of the energy economy mode.

1010
111
BATTERY
The battery is located behind the left
boot trim.
TOWING YOUR VEHICLE
Lifting (2 wheels only on the road)
It is preferable to raise the vehicle using
professional lifting equipment.

Never use the radiator crossmember.
When towing with the engine
switched off, there is no brak-
ing or steering assistance.
Special features of the automatic gearbox
Towing a vehicle with an automatic
gearbox in reverse gear is prohibited
(absence of lubrication).
Without lifting (4 wheels on the road)
You should always use a towbar.
The towing eye is inside the spare
wheel.
When being towed with all
four wheels on the ground, it
is imperative that the following
rules are obeyed:
- selector lever in position N ,
- the vehicle must be towed at a speed of less than 30 mph (50 km/h) over
a maximum distance of 30 miles
(50 km),
- do not add oil to the gearbox.
From the front:

 Carefully unclip the bottom of the
cover, using a small screwdriver.

 Screw in the towing eye until it
locks.
From the rear:

 Carefully unclip the top of the cover
using a small screwdriver.

 Screw in the towing eye until it
locks. To disconnect the battery:

 pull the handle downwards and
fold back the panel to gain access
to the battery,

 disconnect the green terminal (-) of
the battery.
It is advisable to disconnect
the battery if the vehicle is not
to be used for a period of more
than one month.
Vehicles fitted with a manual gearbox (Diesel version)
On vehicles fi tted with a manual gear-
box, the gear lever must be in neutral.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance when the engine
is restarted.

1010
111
BATTERY
The battery is located behind the left
boot trim.
TOWING YOUR VEHICLE
Lifting (2 wheels only on the road)
It is preferable to raise the vehicle using
professional lifting equipment.

Never use the radiator crossmember.
When towing with the engine
switched off, there is no brak-
ing or steering assistance.
Special features of the automatic gearbox
Towing a vehicle with an automatic
gearbox in reverse gear is prohibited
(absence of lubrication).
Without lifting (4 wheels on the road)
You should always use a towbar.
The towing eye is inside the spare
wheel.
When being towed with all
four wheels on the ground, it
is imperative that the following
rules are obeyed:
- selector lever in position N ,
- the vehicle must be towed at a speed of less than 30 mph (50 km/h) over
a maximum distance of 30 miles
(50 km),
- do not add oil to the gearbox.
From the front:

 Carefully unclip the bottom of the
cover, using a small screwdriver.

 Screw in the towing eye until it
locks.
From the rear:

 Carefully unclip the top of the cover
using a small screwdriver.

 Screw in the towing eye until it
locks. To disconnect the battery:

 pull the handle downwards and
fold back the panel to gain access
to the battery,

 disconnect the green terminal (-) of
the battery.
It is advisable to disconnect
the battery if the vehicle is not
to be used for a period of more
than one month.
Vehicles fitted with a manual gearbox (Diesel version)
On vehicles fi tted with a manual gear-
box, the gear lever must be in neutral.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance when the engine
is restarted.