filter PEUGEOT BOXER 2002 Owners Manual

16-09-2002
Zero re-set Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: ☞ switch off the ignition,
☞ press and hold the trip recorder re-set button,
☞ switch on the ignition.
The distance remaining to the nextservice flashes. ☞ Press and hold the trip distance recorder zero reset button untilthe display indicates "=0"and
the service spanner disappears.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR AND A CHECK OF CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. -
The brake fluid is to be replaced at a maximum of every 60 000 kmor every
two years;
- The coolant is to be replaced at a maximum every 120 000 kmor every 5
years for HDI / TED direct injection Diesel vehicles;
- The pollen filter must be checked at each serviceby a PEUGEOT dealer
(services and intermediate visits) or more often, depending on the environ-
ment (dust, pollution, etc.);
- For HDI turbo diesel engines with particulate emission filter , maintenance
of the filterand topping up of the additive reservoirmust be carried out
every 80 000 km by a PEUGEOT dealer;
- Replacement of the timing belt: contact a PEUGEOT dealer;
- Air bags and pretensioning parts on seat belts must be checked every
10 years ;
- The check on tyre inflation presure must be carried out cold at least once a
month .
PEUGEOT SERVICING 21

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PEUGEOT SERVICING23
MAINTENANCE CYCLE FOR YOUR BOXER PETROL/LPG OR UNG ENGINE
Service every 2 years or 30 000 km maximum + LPG/UNG checks every 15 000 km or every year.
LPG/UNG checks: - union sealing check.- LPG/UNG autodiagostics memories check.- adjustment of the pressure relief valve pressures. These fixed operations are carried out with synthetically based oil.
Synthetic oil or fuel economy oil may also be used.
Arduous conditions of use (see corresponding section).
* Whichever comes first.
Intermediate visit included in the fixed interval services + LPG/UNG checks.
KM 30 000 60 000 90 000
1st service at 10 000 km
or 6 months*.
This is necessary in order to benefit from the warranty.
120 000 150 000 180 000 210 000 240 000
+ LPG/UNG checks + LPG/UNG checks
+ LPG/UNG solenoid valve filter
replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter
replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter
replacement + LPG/UNG checks
+ LPG/UNG checks
+ LPG/UNG solenoid valve filter
replacement

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PEUGEOT SERVICING25
+ replacement
of air
filter for HDI engine
MAINTENANCE CYCLE FOR YOUR BOXER 2.8 LITRE TURBO DIESEL HDI/TED ENGINE
Service every 2 years or 20 000 km maximum
Arduous conditions of use (see corresponding section)
* Whichever comes first.
Intermediate visit included in the fixed interval services.
These fixed operations are carried out with
synthetically based oilor synthetic oil .
KM 20 000 40 000 60 000 80 000 100 000
First service at
10 000 km or 6 months*. This is necessary
in order to benefit from the warranty
120 000 140 000 160 000 180 000 200 000 220 000 240 000
+ replacement of air
filter for HDI engine + replacement
of air
filter for HDI engine
+ check and adjustment of valve clearances + replacement
of air
filter for HDI engine + check and adjustment
of valve clearances
+ replacement
of air
filter for HDI engine
+ replacement
of air
filter for HDI engine

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PEUGEOT SERVICING27
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceAB C Intermediate
DRAIN/REFILL- Engine oil - Bleed fuel filter (diesel) - Oil filter - Fuel filter* (petrol)REPLACE- Fuel filter element (diesel)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up) - Manual gearbox oil (check + top-up) - Battery (check + top-up) if cap is removable LEVEL- Screen wash (check + top-up)- Coolant (check + top-up) - Brake fluid (check + top-up) - Power steering fluid (check + top up according to specification) - Operation of lights and indicators - Condition of glass, headlamp and light lenses and mirrors - Horn - Windscreen washer jets - Condition of wiper blades - Condition and tension of the ancillary drive belts - Handbrake and clutch - Condition of hydraulic circuits (hoses and covers) CHECK- Condition of rubber boots and gaiters - Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel) - Emission control check as per current legislation (petrol) - Smoke opacity (diesel) - Pollen filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicle
ROAD TEST

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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Door open warning light.
4 - Speedometer.
5 - Left direction indicator.
6 - Side lights and dippedheadlamps warning light.
7 - Main beam headlamps warning light.
8 - Right direction indicator. 9 -
Rev counter.
10 - Low fuel level warning light.
11 - Fuel gauge.
12 - Brake fluid level warning light.
13 - Traction control (ASR) warning
light.
14 - Passenger air bag disarmed warning light.
15 - Trip distance recorder display
control and zero reset button. 16 -
Front air bags warning light.
17 - Anti-lock braking system (ABS) warning light.
18 - Automatic gearbox temperatureor fault warning light.
19 - Low coolant level warning light.
20 - Service indicator, oil levelgauge, automatic gearbox
display, clock and distance
recorder.
21 - Diesel engine pre-heatingwarning light.
22 - Engine oil pressure warninglight.
23 - Battery charge warning light.
24 - Clock setting button.
25 - Engine autodiagnostics warninglight.
26 - Front brake pads wear warninglight.
27 - Handbrake warning light.
28 - Water in diesel filter warning
light.
29 - Electronic immobiliser keywarning light.
LE CONTRÔLE DE MARCHE
30
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

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Battery charge warning light This comes on when the ignition is switched on.
Lighting while the engine is runningmay indicate: - faulty operation of the charging cir- cuit,
- slack battery or starter terminals,
-a cut or slack alternator belt,
- an alternator failure.
Contact a PEUGEOT dealer. Anti-lock braking system (ABS) warning light If the warning light remains on or comes on above 12 km/h, this indi-
cates an ABS system fault. Nevertheless, the vehicle retains conventional assisted braking.
Contact a PEUGEOT dealer.
Traction control (ASR) warning light
If the warning light remains on or comes on while the engine is running
and the vehicle is moving, contact a PEUGEOT dealer. It flashes when the system comes into operation and comes on perma-
nently when the system is disarmed.
Diesel engine pre-heating warning light This comes on when the ignition is switched on. Wait until it goes out before operating the starter.
Engine autodiagnostics warning light This comes on when the ignition is switched on. Lighting while the engine is running indicates:
- an emission control system fault,
or
-a particle emission filter fault.
If it flashes while the engine is running, this indicates an injection or ignition sys-
tem fault. There is a risk of destruction of the catalytic converter (petrol engineonly).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
32
Low brake fluid level warning light Lighting of this warning light while the engine is
running indicates that the handbrakeis applied or has not been released
correctly, or that the brake fluid level
is too low.
Simultaneous lighting of the ABS warning light and the low brake fluidlevel warning light indicates a brakeforce distribution system fault.
Stop immediately.
Contact a PEUGEOT dealer.

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Water in diesel filter warning light
This comes on for a few seconds when the ignition is switched on. Lighting of this warning light indicates that there is water in the diesel fil-
ter.
There is a risk of damage to the injection system.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS 33
Passenger air bag disarmed warning light This comes on for a few seconds when the ignition is switched on. If the passenger air bag is disarmed, the warning light comes on when the ignition is switched on and stays on.
In all cases, if the warning light flashes, contact a PEUGEOT dealer.
Low fuel level warning light The warning light comes on for a few seconds when the ignition is swit- ched on. Lighting of this warning light while the engine is running indicates that
the fuel level is low.When the warning comes on, you have at least 8 litres of fuelleft.
Air bags warning light The warning light comes on for a few seconds when the ignition is swit- ched on. Lighting of this warning light while the engine is running indicates:
- a front air bags fault, or- a side air bags fault.
Contact a PEUGEOT dealer.
Front brake pad wear warning light Lighting of this warning light while the engine is running
and the vehicle is moving and whenyou press the brake pedal indicatesextreme wear of the front brakepads.
Contact a PEUGEOT dealer as soon as possible.
Electronic immobiliser key warning light This comes on for a few seconds when the ignition is
switched on. Flashing of this warning light, after the ignition has been switched on,
indicates an operating anomaly. If this warning light comes on (per- manently) after the ignition is swit-ched on, check the identification of
the key.
Contact a PEUGEOT dealer as soon as possible.

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YOUR BOXER IN DETAIL97
VENTILATION 1 .W indscreen de-icing or demisting vents.
2. Side vents.
3. Centre vents.
4. Air outlet to front footwells.
Advice on operation ☞ Place the air flow control at a level sufficient to ensure a good renewal of air in the passenger compartment.
☞ For perfectly even air distribution, take care not to obstruct the exterior air intake grilles, the vents and the air ducts und er
the front seats, as well as the air extractor located in the boot. Check that the pollen filter is in good condition.

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PRACTICAL INFORMATION
140
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Engine oil filler cap.
9 - Dipstick.
2 LITRE INJECTION PETROL ENGINE

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PRACTICAL INFORMATION141
1 -
Power steering reservoir.
2 - Battery
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Dipstick.
9 - Engine oil filler cap.
2.0 / 2.2 LITRE TURBO DIESEL HDI ENGINE