coolant Peugeot Boxer 2003 Owner's Manual

05-05-2003
PEUGEOT SERVICING Your vehicle benefits from extended service intervals.
¥ For petrol engines: every 20,000 miles (30,000 km) or every two years.
¥ For dual-fuel Petrol or LPG*/UNG** engines: every 20,000 miles (30,000 km) or every two years. W arning, LPG/UNG checks every 10,000 miles (15,000 km) or every year.
¥ For direct injection diesel engines: every 12,000 miles (20,000 km) or every two years.
The extension of the service intervals means that the engine oil level must bechecked regularly: topping up of the oil between oil changes is normal. This is why the PEUGEOT network is offering you an intermediate service between regular services.
The date of this visit is not shown by the service indicator. It is to be carriedout at least every 10,000 miles (15,000 km) for petrol engines and dual-fuelpetrol or LPG/UNG engines; every 6,000 miles (10,000 km) for direct injectiondiesel engines. A Peugeot dealer will carry out a quick check and top up the levels if
necessary (oil, coolant, windscreen wash up to 2 litres).If the oil level is too low there is a risk of serious damage to the engine : check the engine oil level at least every 2,000 to 3,000 miles (3 000 to 5 000 km),depending on the conditions of use. This extended servicing has been made possible by modifications to our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE
SUITABLE AND RECOMMENDED BY THE MANUFACTURER. * Liquid Petroleum Gas. ** Urban Natural Gas.
PEUGEOT SERVICING
18
SERVICE INDICATOR This informs you of the distance remaining to the service in conformi-ty with the manufacturer's servicingschedule. Operation For a few seconds after the ignition has been switched on, the spannersymbolising a service lights up; thedisplay for the total distance recordertells you the distance remaining befo-re your next service.The values displayed by the serviceindicator before the next service arethe following: 20 000 km, 2 000 km,200 km, 100 km and 50 km. Example:2 000 km remain before
the next service is due. When the ignition is switched on and for a fewseconds, the display shows:

05-05-2003
Zero re-set Your PEUGEOT dealer carries out
this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: ☞ Switch off the ignition,
☞ Press and hold the trip recorder re-set button,
☞ Switch on the ignition.
The distance remaining to the nextservice flashes. ☞ Press and hold the trip distance recorder zero reset button untilthe display indicates " =0" and the
service spanner disappears.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000km) or every 2 years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ Air bags and pretensioning parts on seat belts must be checked every
10 years .
¥ The check on tyre pressuresmust be carried out cold at least once a month.
PEUGEOT SERVICING 19

05-05-2003
PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceABCIntermediate
DRAIN/REFILL- Engine oil - Bleed fuel filter (diesel) - Oil filter - Fuel filter* (petrol)REPLACE- Fuel filter element (diesel)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up) - Manual gearbox oil (check + top-up) - Battery (check + top-up) if cap is removable LEVEL- Screen wash (check + top-up)- Coolant (check + top-up) - Brake fluid (check + top-up) - Power steering fluid (check + top up according to specification) - Operation of lights and indicators - Condition of glass, headlamp and light lenses and mirrors - Horn - Windscreen washer jets - Condition of wiper blades - Condition and tension of the ancillary drive belts - Handbrake and clutch - Condition of hydraulic circuits (hoses and covers) CHECK- Condition of rubber boots and gaiters - Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel) - Emission control check as per current legislation (petrol) - Smoke opacity (diesel) - Passenger compartment filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicle
ROAD TEST

05-05-2003
Recommended lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depen-ding on the temperatures at whichthe oils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qua-lity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the "ArduousConditions" servicing schedule,which specifies shorter intervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING27
ONLY ONLY
Manual ESSO Gear Oil BVTO TA L TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35C

05-05-2003
1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Door open warning light.
4 - Speedometer.
5 - Left-hand direction indicator.
6 - Side lights and dipped beamheadlamps indicator light.
7 - Main beam headlamps indicatorlight.
8 - Right-hand direction indicator. 9 -
Rev counter.
10 - Low fuel level warning light.
11 - Fuel gauge.
12 - Brake fluid level warning light.
13 - Traction control (ASR) warning
light.
14 - Passenger air bag disarmed warning light.
15 - Trip distance recorder display
control and zero reset button. 16 -
Front air bags warning light.
17 - Anti-lock braking system (ABS) warning light.
18 - Automatic gearbox temperatureor fault warning light.
19 - Low coolant level warning light.
20 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
21 - Diesel engine pre-heatingwarning light.
22 - Engine oil pressure warninglight.
23 - Battery charge warning light.
24 - Clock setting button.
25 - Engine diagnostics warninglight.
26 - Front brake pad wear warninglight.
27 - Handbrake warning light.
28 - Water in diesel filter warning
light.
29 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
28
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

05-05-2003
Low coolant level warning light Illumination of this warning light indicates that the coolant level is too
low.
Stop immediately.
W arning: allow the engine to cool before topping up.
The cooling circuit is pressurised.
To avoid any risk of scalding, unscrew the cap by two turns to allow the pressu-
re to drop.When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.
INSTRUMENTS AND CONTROLS 29
Engine oil pressure warning light This comes on for a few seconds when the ignition is switched on. Illumination of this warning light while the engine is running indicates
that the oil pressure or level is too low.
Stop immediately. If there is a lack of oil in the lubrication circuit, top it up.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS A permanently lit warning light or one that flashes while the engine is
running indicates an operating fault. The illumination of certain warning lights may be accompanied by a bleep and a message on the multi-
function display. Do not ignore this warning: contact your PEUGEOT dealer as soon as possible.
Handbrake warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates that the handbrake is applied
or has not been released correctly.Coolant temperature warning light This comes on for a few seconds when the ignition is
switched on.Illumination of this warning light indi-cates an abnormal increase in thecoolant temperature.
Stop immediately.
Contact a PEUGEOT dealer.

05-05-2003
INSTRUMENTS AND CONTROLS
32
Automatic gearbox temperature or fault warning light This comes on for a few seconds when the ignition is switched on. Illumination or flashing of this warning light while the engine is runningand the vehicle is moving indicates an automatic gearbox fault or an
excessive automatic gearbox temperature.
Stop immediately.Allow the engine to run at idle (lever in position Nor P) until the warning light
switches off.
Contact a PEUGEOT dealer as soon as possible. Door open warning light This comes on for a few seconds when the ignition is switched on. Illumination of this warning light indicates that one or more doors are
open or have not been closed correctly.
The warning light switches off when all of the doors are closed correctly.
Coolant temperature gauge When the needle is in zone A, the
temperature is correct. When the needle is in zone B, the
temperature is too high.
Stop immediately.W arning: allow the engine to cool
before topping up.The cooling circuit is pressurised.
To avoid any risk of scalding, uns-
crew the cap by two turns to allow the pressure to drop. When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.

05-05-2003
INSTRUMENTS AND CONTROLS
32
Automatic gearbox temperature or fault warning light This comes on for a few seconds when the ignition is switched on. Illumination or flashing of this warning light while the engine is runningand the vehicle is moving indicates an automatic gearbox fault or an
excessive automatic gearbox temperature.
Stop immediately.Allow the engine to run at idle (lever in position Nor P) until the warning light
switches off.
Contact a PEUGEOT dealer as soon as possible. Door open warning light This comes on for a few seconds when the ignition is switched on. Illumination of this warning light indicates that one or more doors are
open or have not been closed correctly.
The warning light switches off when all of the doors are closed correctly.
Coolant temperature gauge When the needle is in zone A, the
temperature is correct. When the needle is in zone B, the
temperature is too high.
Stop immediately.W arning: allow the engine to cool
before topping up.The cooling circuit is pressurised.
To avoid any risk of scalding, uns-
crew the cap by two turns to allow the pressure to drop. When the pressure has dropped, remove the cap and top up the level.
Contact a PEUGEOT dealer.

05-05-2003
YOUR BOXER IN DETAIL
94
PROGRAMMABLE HEATING
(WEBASTO)* The programmable heating is provided to operate with the engine
off. It permits heating of the passen-ger compartment, de-icing of thewindows and pre-heating of thecoolant circuit to provide an optimumoperating temperature when theengine is switched on.
* According to destination. Control panel / digital programmer The programmable heating system's control panel is located to the right ofthe instrument panel. 1.
Heating cycle warning light.
2. Screen lighting.
3. Display of the number of the selected programme.
4. Time display button.
5. Time setting buttons.
6. Selection of the stored prgramme.
7. Heating immediate start-up button.
8. Time setting and display warning
light.
TIME DISPLAY Press button 4.
The time display warning light 8
comes on and the time is displayed for approximately ten seconds. SETTING THE CLOCK Press button 4. The screen and the
setting warning light 8come on.
Within ten seconds, press one of the buttons 5until the correct time is
displayed: - press button ">"to move the clock
on,
- press button "<"to move the clock
back,
Note: continuous pressing of buttons
">" or "<" scrolls through the digits
more quickly.

05-05-2003
YOUR BOXER IN DETAIL97
Cancelling a programme
To
clear a programmed start-up time,
press button 6briefly.
The screen lighting switches off and the preselection number "B"
disappears. Recalling a programme Press button 6several times until the
required preselection number "B"
appears. Note: after ten seconds, the time
disappears but remains programmed while the screen lighting and the preselection number "B"remain. MAINTENANCE
At least once a year, before winter, have the programmable heating sys-
tem checked by a PEUGEOT dealer. Maintenance and repairs should only
be carried by a PEUGEOT dealer.
Use genuine replacement parts only.
The programmable hea- ting system is fitted with athermal safety devicewhich cuts off combustion
in the event of over-
heating due to a lack of coolant. Inthis case, top up the coolant andpress the programme selectionbutton before switching the heating on again. In the case of a coolant leak,
contact a PEUGEOT dealer. To avoid the inhaling of poisonous
fumes and asphyxiation, the programmable heating must notbe used in an enclosed area, evenfor short periods (areas not fittedwith an exhaust gas extractionsystem). Always switch off the program- mable heating when filling withfuel to avoid any risk of fire orexplosion. The programmable heating system is supplied from the vehicle's fuel tank. Before use,ensure that the quantity of fuelremaining is sufficient.