ight Peugeot Boxer 2013 Workshop Manual

133
6
Towing a trailer

ACCESSORIE
STOWING A TRAILER, CARAVAN, BOAT, ETC...

For more information about weights, refer to
the administrative documents
(V5 registration document, ...)
Distribution of loads:
distribute the load in
the trailer so that the heaviest objects are as
close as possible to the axle and the nose
weight is close to the maximum authorised
without, however, exceeding it.
Driving advice

A towed vehicle must free wheel: gearbox in
neutral.

Equipment
135
6
ACCESSORIE
S
ROOF BARS

To install the transverse roof bars, use the
fixings provided for this purpose. Refer to the "Dimensions" section
of chapter 9 for further information
regarding the length (L1 to L4) and the
height (H1 to H3) of the vehicle. Never exceed the maximum weight of
the vehicle when loaded (GVW).
OTHER ACCESSORIES

These accessories and parts, having been
tested and approved for reliability and
safety, are all adapted to your vehicle. A
wide recommended range and original parts
are offered.
Range of professionalequipment Maximum useful load on the roof bars: 100 kg
distributed, regardless of the type of vehicle.
The roof bars can only be installed on
the H1 and H2 vehicles. Parts and Service technical information
publishes an accessories catalogue offering
various equipment and fittings, such as:
Roof bars for short, medium and long
wheelbase (load retainers for all models).
Foot board, loading roller, step.
Towbar, 7/13 pin, 7/7 pin, 13 pin towbar
harness: trailer towbar which must be fitted
by the PEUGEOT network.
Roof bars for the various heights, additional
roof bar.
Separation partitions, protective fl oor, non-slip
fl oor.

137
7


Opening the bonnet
CHECK
S
On the inside

This operation must only be carried out with
the vehicle stationary and the driver's door
open.
Pull the release lever on the side of the
dashboard towards you.


On the outside

Push the safety catch lever located above
the grille to the right and raise the bonnet.
To close

Lower the bonnet and release it at the end of
its travel. Check that the bonnet has latched.
OPENING THE BONNET

Bonnet stay

Unclip the stay and tilt it to insert it in the
first notch, then the second.
Before closing the bonnet, put the stay back
in its housing. If the bonnet is not closed
correctly, this warning lamp
comes on in the instrument panel.
Before doing anything under the
bonnet, switch off the ignition with the
key to avoid any risk of injury resulting from
an automatic change to START mode.

Checks
14
1
CHECK
S
7
CHECKS
Air filter and passenger compartment filter

A clogged passenger compartment filter
may reduce the performance of the
air conditioning system and generate
undesirable odours. The replacement
intervals for these components are indicated
in the servicing booklet.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary, refer to the "Under the
bonnet" section of chapter 7.
Manual gearbox

Have the level checked in accordance with
the manufacturer's servicing schedule.
To check the main levels and certain
components, in accordance with the
manufacturer's servicing schedule, refer to
the pages of the servicing booklet which
correspond to your vehicle's engine.
Only use products recommended by
PEUGEOT or products of equivalent quality
and specification.
In order to optimise the operation of units as
important as the braking system, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.
Parking brake
Where the parking brake travel is too great
or there is a reduction in the performance
of the system, the parking brake should be
adjusted, even between services.
Have the system checked by a PEUGEOT
dealer. Bleeding the water contained inthe Diesel filter

If this warning lamp comes on,
bleed the filter, otherwise bleed
regularly each time the engine oil
is changed.
To drain the water out, unscrew the bleed
screw or the water in Diesel sensor, located
at the base of the filter. Leave open until
all of the water has been drained out. Then
tighten the bleed screw or the water sensor.
HDi engines use advanced technology. All
work requires a special qualification which is
guaranteed by a PEUGEOT dealer.
Battery

At the start of winter, have your battery
checked by a PEUGEOT dealer.

Brake pads

Brake pad wear depends on the style of
driving, in particular for vehicles which are
used in town, over short distances. It may
be necessary to check the thickness of the
pads, even between services.
Unless there is a leak on the system, a drop
in the brake fluid level indicates that the
brake pads are worn.


Brake disc/drum wear status

For any information relating to checking
the brake disc/drum wear status, contact a
PEUGEOT dealer.
Oil filter

Change the filter regularly, in accordance
with the servicing schedule.






The presence of this label, in particular
with the Stop & Start system, indicates the
use of a specific 12 V lead-acid battery
with special technology and specification.
The involvement of a PEUGEOT dealer
or a qualified workshop is essential when
replacing or disconnecting the battery.

14
6


Battery


The batteries contain harmful
substances such as sulphuric acid and
lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point.
It is advisable to disconnect the
negative (-) terminal of the battery if the
vehicle is not to be used for a period of
more than one month.
The description of the battery charging
procedure is given as an indication only.

Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact
a PEUGEOT dealer.
If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:


- the display parameters (date, time,
language, distance unit and temperature
unit),

- the radio stations,

- the central locking.
Some settings are cleared and must be
reprogrammed, consult a PEUGEOT.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.
For access to the negative (-) terminal:
press button 2
then pull on connector 1
.



Access to the negative terminal

Changing a wheel
14
9
QUICK HELP
8


4. OPERATING PROCEDURE



- Remove the trim using the screwdriver F

as a lever.

- Release the bolts using the
wheelbrace E
.
- Position the jack C
at one of the four
locations provided on the underbody
near the wheels.
3. SPARE WHEEL


The spare wheel retaining bolt is located
below the bumper on the right.




- Turn the bolt using the socket A
and the
ratchet wrench B
to release the wheel.

- Turn to the locking point, indicated by
an increase in the force required for the
manoeuvre.
- Take out the spare wheel using the
wrench.

- Unscrew the handle G
and remove the
support H
.

- Release the spare wheel and place it
near the wheel to be changed.

If you have a retractable foot board, the jack
must be positioned at 45°.


- Extend the jack using the ratchet
wrench B
until the wheel is a few
centimetres off the ground.

- Unscrew the bolts fully and change the
wheel.

150
6. REFITTING THE REPAIREDWHEEL

Refitting of the wheel is identical to step 5,
do not forget to refit the wheel trim.

Refer to the "Identification markings"
section of chapter 9 to locate the tyre
label.
The spare wheel is not designed to be used
over long distances. Have the tightening of
the bolts and pressure of the spare wheel
checked by a PEUGEOT dealer without
delay.
Also, have the original wheel repaired and
refitted by a PEUGEOT dealer as soon as
possible.


5. FITTING THE SPARE WHEEL



- Put the wheel in place on the hub and
start screwing in the bolts by hand.

- Carry out an initial tightening of the bolts
using the wheelbrace E
.

- Lower the vehicle completely by folding
the jack, then remove the jack.

- Tighten the bolts again using the
wheelbrace E
, tighten them fully without
forcing them.

- Stow the wheel to be repaired at the
rear of the vehicle.
- Hook the support H
and screw in the
handle G
.

- Insert the socket A
in the hole then
screw in the bolt, using the ratchet
wrench B
, to raise the wheel.

- Stow the tools and the trim.

Never go underneath a vehicle
supported only by a jack (use an axle
stand).
The jack and the tool kit are specific to your
vehicle. Do not use them for other purposes.

154

1 - Dipped beam headlamp

Type D
, H7 - 55 W


- Remove the cover by turning it
anticlockwise.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.

- Change the bulb taking care to align the
metal part with the grooves on the lamp.

3 - Main beam headlamp

Type E
, H1 - 55 W


- Remove the cover by turning it
anticlockwise.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.

- Change the bulb taking care to align the
metal part with the groove on the lamp.


2 - Sidelamp

Type A
, W 5 W - 5 W


- Remove the cover by turning it
anticlockwise.

- Remove the bulb holder fitted by
pressure.

- Change the bulb.

4 - Direction indicators

Type B
, PY 21 W - 21 W


- Turn the bulb holder a quarter turn
anticlockwise.

- Remove the bulb by pressing it lightly
while turning it anticlockwise.

- Change the bulb.


5 - Foglamps

Type D
, H1 - 55 W


- Turn the steering fully to the left.

- Unscrew the screw located in the wheel
arch then open the flap.

- Remove the cover.

- Disconnect the electrical connector.

- Release the retaining spring by pressing
on the two clips.
- Change the bulb taking care to align the
metal part with the grooves on the lamp.
Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use lint-
free cloths.
When each operation has been completed,
check the operation of the lamps.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lamps and their edges to
avoid damaging their lacquer finish and
seals.

Changing a bulb
156

REAR LAMPS

For more information on the bulbs, refer to
the table "Types of bulb".
- Remove the two fixing nuts.

- Pull the lens block from the outside.

- Unscrew the three screws using the
screwdriver supplied (under the front
passenger seat) and extract the bulb
holder.

- Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

- Change the bulb.

1.
Brake/sidelamps
Type B,
P 21/5 W - 5 W


Type B
, P21W - 21W


- Unscrew the two screws.

- Remove the lamp.

- Remove the bulb holder moving aside
the two tabs.

- Remove the faulty bulb by pressing it
lightly while turning it anticlockwise.

- Change the bulb.
2.
Direction indicators
Type B,
PY 21 W - 21 W

3.
Reversing lamps
Type B,
P 21 W - 21 W

4.
Foglamps
Type B,
P 21 W - 21 W


- Identify the faulty bulb then open the
rear doors.

- Disconnect the electrical connector.
NUMBER PLATE LAMPS


Type A,
C 5 W - 5 W


- Press the point, indicated by the arrow,
then remove the plastic lens.

- Change the bulb by moving aside the
two contacts.
- Ensure that the new bulbs are secured
correctly between the two contacts.

- Replace the plastic lens and press on it.

Changing a fuse
158

DRIVER'S SIDE DASHBOARD FUSES

- Remove the bolts and tilt the box to access the fuses.


Fuses


A (amps)


Allocation



12


7.5
Right-hand dipped headlamp


13


7.5
Left-hand dipped headlamp


31


7.5
Relay supply


32


10
Cabin lighting


33


15
Rear 12 V socket


34


-
Not used


35


7.5
Reversing lamp - Water in Diesel fuel sensor


36


15
Central locking control - Battery


37


7.5
Brake lamp - Third brake lamp - Instrument panel


38


10
Relay supply


39


10
Radio - Diagnostic socket - Alarm siren - Programmable additional heating -
Air conditioning controls- Tachograph - Battery


40


15
Demisting: rear screen (left), driver's side door mirror


41


15
Demisting: rear screen (right), passenger's side door mirror


42


7.5
ABS control unit and sensor - ASR sensor - ESP sensor - Brake lamps switch


43


30
Windscreen wiper motor


44


20
Cigarette lighter - 12 V socket


45


7.5
Door controls


46


-
Not used


47


20
Driver's electric window motor


48


20
Passenger's electric window motor


49


7.5
Audio equipment - Instrument panel controls - Driver's side electric window


50


7.5
Airbags and pre-tensioners unit


51


7.5
Tachograph - Cruise control - Air conditioning controls


52



7.5
Optional relay supply


53


7.5
Instrument panel - Rear foglamp