Peugeot Expert 2005 Service Manual

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Never drive with the head
restraints removed, they
must be in place and cor-
rectly adjusted.
REAR HEAD RESTRAINTS
The rear head restraints can be re-
moved and have two positions:
- high, position for use
- low, storage position
To raise or lower a head restraint,
pull it forwards sliding it at the same
time.
To remove it, place it in the high posi-
tion, push the lug and pull it forwards
and upwards.
To reit it, engage the head restraint
rods in the holes taking care to re-
main in the centreline of the seat
back.
SECURING THE BENCH SEAT
Correct securing of the front feet
Correct locking of the rear feet

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SEAT BELTS
Front seat belts
The front seats, driver's seat, one-
seat passenger seat and side seat
of the passenger bench seat, are
itted with pre-tensioners and force
limiters. Height adjustment:
F
to lower the hooking point: press
and slide the control 1 down-
wards,
F to raise the hooking point: slide
the control 1 upwards.
Front seat belts with
pre-tensioner and force limiter
Safety in the event of frontal impacts
has been improved by the introduc-
tion of pre-tensioning seat belts with
force limiter for the front seats.
Depending on the seriousness of the
impact, the pre-tensioning system
instantly tightens the seat belts and
pulls them against the bodies of the
occupants.
The pre-tensioning seat belts are
armed when the ignition is on.
The force limiter reduces the pres-
sure of the seat belt on the body of
the occupant in the event of an ac-
cident. The front centre seat of the two-seat
passenger bench seat is itted with
an integral three-point inertia reel
seat belt.
The passenger must use the raised
buckle, located between the driver's
seat and the centre seat, to attach
his seat belt.
Locking:
F
pull the strap, then insert the end
into the buckle.

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2nd row rear side seat belts
The rear side seats of the three seat
bench seat are each itted with a
three-point inertia reel seat belt.
2nd row rear centre seat belt
The rear centre seat of the three seat
bench seat has an integral three-
point inertia reel seat belt. Wherever you are seated
in the vehicle, always fas-
ten your seat belt, even for
short journeys.
Do not invert the seat belt
buckles as they will not fulil their role
fully.
If the seats have armrests*, the lap
part of the seat belt must always
pass under the armrest.
Before and after use, ensure that the
seat belt is rolled up correctly.
In order to be effective, a seat belt:
- must be tightened as close to the body as possible,
- must restrain one adult only,
- must not bear any trace of cuts or fraying,
- must not be twisted,
- must not be transformed or modi- ied.
Clean the seat belt straps with soapy
water or a textile cleaning product,
sold by PEUGEOT dealers. After folding or moving a seat or rear
bench seat, ensure that the seat belt
is positioned and rolled up correctly.
Recommendations for child seats:
- use a suitable child seat if the pas-
senger is less than 12 years old or
shorter than one metre ifty,
- do not use the strap-guide* when a child seat is installed.
Depending on the nature and se-
riousness of the impacts , the pre-
tensioning device may be triggered
before and independently of the air
bags.
In all cases, the air bag warning light
comes on.
Following an impact, have the seat
belts system checked, and if nec-
essary replaced, by a PEUGEOT
dealer.
* According to model.

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GENERAL POINTS RELATING
TO CHILD SEATS
Although one of PEUGEOT's main
criteria when designing your vehicle,
the safety of your children also de-
pends on you.
For maximum safety, please follow
these precautions:
- since 1992, and in accordance with
Directive 2000/3, all children un-
der the age of 12 must travel in
approved child seats* suited to
their weight , on seats itted with a
seat belt or ISOFIX mountings**.
- statistically, the safest seats in
your vehicle for the transpor-
tation of children are the rear
seats,
- a child weighing less than 9 kg
must travel in the "rearwards-
facing" position both in the front
and in the rear.
PEUGEOT recommends that chil-
dren should travel in the rear seats
of your vehicle:
- "rearwards-facing" up to the age
of 2,
- "forwards-facing" over the age of 2.
Installing a child seat using a
three point seat belt
"Forwards-facing"
When a "forwards-facing" child seat
is installed on the front passenger
seat , adjust the vehicle's seat to the
intermediate longitudinal position
with the seat back upright and leave
the passenger air bag armed**.
* According to current legislation in the country.
** According to model.
"Rearwards-facing"
When a "rearwards-facing" child seat
is installed on the front passenger
seat , it is essential that the passen-
ger air bag** is disarmed. Otherwise,
the child would risk being seri-
ously injured or killed if the air bag
were to inlate .
Intermediate longitudinal position

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CHILD SEATS RECOMMENDED BY PEUGEOT
PEUGEOT offers a complete range of recommended child seats which are
se-
cured using a three point seat belt :
** According to model.
Group 0: from birth to 10 kg
Group 0+: from birth to 13 kg
L1
"BRITAX
Babysure"
(E11 034417)
Installed in the rear-facing position L2

"ROMER
Baby-Safe"
(E1 03301146)
Installed in the rear-facing position
Groups 1, 2 and 3: from 9 to 36 kg
L3
"KIDDY Life"
(E1 03301135)
For the safety of young children (from 9 to 18 kg), PEUGEOT recommends use of the restraining cushion.
Groups 2 and 3: from 15 to 36 kg
L4
"RECARO Start'' (E1 03301108)
L5
"KLIPPAN Optima"
(E17 030007)
From the age of
6 years (approximate- ly 22 kg), the booster is used on its own.
Passenger air bag OFF **

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Seat Weight of the child and indicative age
Under 13 kg
(groups 0 ( a)
and 0+)
Up to ≈ 1 year From 9 to 18 kg
(group 1)
From 1 to ≈ 3 years From 15 to 25 kg
(group 2)
From 3 to ≈ 6 yearsFrom 22 to 36 kg(group 3)
From 6 to ≈ 10 years
1st
row (b) Front passenger
seat X
(seat with front air bag)
U (seat without front air bag) U (c) U (c)
Front bench seat, side seat X (seat with front air bag)
U (seat without front air bag) U U
Front bench seat, centre seat X L3 L3, L4, L5 L3, L4, L5
2nd
row Side seats on
3-seat bench seat L1 L3 L3, L4, L5 L3, L4, L5
Centre seat on
3-seat bench seat X L3 L3, L4, L5 L3, L4, L5
INSTALLING CHILD SEATS ATTACHED USING THE SEAT BELT
In accordance with the European regulation (Directive 2000/3),
this table indicates the options for installing child seats se-
cured using the seat belt and universally approved in accordance with the weight of the child and the seat in the vehicle.
a: consult the legislation in force in your country before instal ling your child on this seat.
b: adjust the front passenger seat to the intermediate longit udinal position.
U: seat suitable for the installation of a child seat secured using a seat belt and universally approved, "rear facing" and/or
"forward facing".
L-: only the child seats indicated can be installed on the sea t concerned (according to country).
X: seat which is not suitable for the installation of a chil d seat of the weight group indicated.

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ADVICE ON
THE CORRECT
INSTALLATION OF A
CHILD SEAT
The incorrect installation of a child
seat in a vehicle compromises the
child's protection in the event of an
accident.
Remember to fasten the seat belts
or the child seat harnesses
keeping
the slack in relation to the child's
body to a minimum, even for short
journeys.
For optimum installation of the child
seat, ensure that the back of the
child seat is in contact with the back
of the vehicle's seat and that the
head restraint does not cause any
discomfort.
If the head restraint has to be re-
moved, ensure that it is stored or
attached securely to prevent it from
being thrown around the vehicle in
the event of sharp braking. Children under the age of 10 must
not travel in the "forward facing"
position on the front passenger seat,
unless the rear seats are already oc-
cupied by other children, cannot be
used or are absent.
Disarm the passenger air bag* when
a "rear facing" child seat is installed
on the front seat.
Otherwise, the child would risk being
seriously injured or killed if the air
bag were to inlate.
As a safety precaution, do not leave:
- one or more children alone and un-
supervised in a vehicle,
- a child or an animal in a vehicle which is exposed to the sun, with
the windows closed,
- the keys within reach of children inside the vehicle.
To prevent accidental opening of the
doors, use the "Child lock"*.
Take care not to open the rear win-
dows by more than one third*.
To protect young children from the
rays of the sun, it side blinds on the
rear windows.
* According to model.
Installing a booster seat
The chest part of the seat belt must
be positioned on the child's shoulder
without touching the neck.
Ensure that the lap part of the seat
belt passes correctly over the child's
thighs.
PEUGEOT recommends the use of
a booster seat which has a back, it-
ted with a seat belt guide at shoulder
level.

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THE KEYS
The keys allow you to switch on the
ignition and to independently operate
the locks on the doors and the fuel
tank cap.
Central locking
From one of the two front doors, the
keys allow you to lock and unlock the
front, side and rear doors. If one of
the doors is open, the central locking
does not work.
The remote control performs the
same functions at a distance.
Changing the battery of the
remote control
If the direction indicators do not
come on when the button is pressed,
change the battery.
To do this, remove the screw and un-
clip the casing using a coin at the ring
(CR 1620/3 volt battery).
If the remote control does not work
after the battery has been changed,
reprogramme the remote control.
The remote control
Locking
Press button
A to lock the vehicle.
This is conirmed by ixed lighting of
the direction indicators for approxi-
mately two seconds.
Unlocking
Press button B to unlock the vehicle.
This is conirmed by rapid lashing of
the direction indicators.
Key in ignition
A buzzer sounds on opening the
driver's door, if the key has been left
in the ignition.
Programming the remote
control
F Switch off the ignition.
F Switch the ignition on again.
F Press button A immediately for a
few seconds.
F Switch off the ignition and remove
the remote control key from the
ignition lock. The remote control
is now working again.
Access and starting

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ELECTRONIC ENGINE
IMMOBILISER
This locks the engine control system
as soon as the ignition has been
switched off and therefore prevents
starting of the vehicle by anyone who
does not have the key.
The ignition key has an electronic chip
which has a special code. When the
ignition is switched on, the code must
be recognised for the vehicle to start.
CONFIDENTIAL CARD
This is given to you on delivery of
your vehicle with the duplicate keys.
It contains the identiication code
necessary for any work carried out
by a PEUGEOT dealer on the elec-
tronic immobiliser system. This code
is hidden by a ilm, which should be
removed only if necessary.
Keep your card in a safe place,
never inside the vehicle.
When undertaking a long trip or jour-
ney, however, it is advisable to take
it with you along with your personal
papers. Make a careful note of the
number of each key. This
number is coded on the la-
bel attached to the key.
If the keys are lost, your
PEUGEOT dealer can rapidly supply
you with new keys.
The high frequency remote control is
a sensitive system; do not operate it
while it is in your pocket as there is a
possibility that it may unlock the vehi-
cle, without you being aware of it.
The remote control does not operate
when the key is in the ignition, even
when the ignition is switched off, ex-
cept for reprogramming.
Driving with the doors locked may
make access to the passenger com-
partment by the emergency services
more dificult in an emergency.
As a safety precaution (with children
on board), remove the key from the
ignition when you leave the vehicle,
even for a short time. Do not repeatedly press the buttons
of your remote control out of range of
your vehicle.
You run the risk of stopping it from
working and the remote control
would have to be reprogrammed.
When purchasing a second-hand
vehicle:
- ensure that you are given the coni-
dential card;
- have the key codes memorised by a PEUGEOT dealer, to ensure that the
keys in your possession are the only
ones which can start the vehicle.
Do not make any modiications to
the electronic engine immobiliser
system.
If the system does not function cor-
rectly , the electronic engine immobi-
liser warning light, situated in the centre
of the fascia, lashes rapidly when the
ignition is switched on (2nd notch). In
this case your vehicle will not start.
Contact a PEUGEOT dealer as soon
as possible.
Access and starting

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ELECTRONIC ENGINE
IMMOBILISER
This locks the engine control system
as soon as the ignition has been
switched off and therefore prevents
starting of the vehicle by anyone who
does not have the key.
The ignition key has an electronic chip
which has a special code. When the
ignition is switched on, the code must
be recognised for the vehicle to start.
CONFIDENTIAL CARD
This is given to you on delivery of
your vehicle with the duplicate keys.
It contains the identiication code
necessary for any work carried out
by a PEUGEOT dealer on the elec-
tronic immobiliser system. This code
is hidden by a ilm, which should be
removed only if necessary.
Keep your card in a safe place,
never inside the vehicle.
When undertaking a long trip or jour-
ney, however, it is advisable to take
it with you along with your personal
papers. Make a careful note of the
number of each key. This
number is coded on the la-
bel attached to the key.
If the keys are lost, your
PEUGEOT dealer can rapidly supply
you with new keys.
The high frequency remote control is
a sensitive system; do not operate it
while it is in your pocket as there is a
possibility that it may unlock the vehi-
cle, without you being aware of it.
The remote control does not operate
when the key is in the ignition, even
when the ignition is switched off, ex-
cept for reprogramming.
Driving with the doors locked may
make access to the passenger com-
partment by the emergency services
more dificult in an emergency.
As a safety precaution (with children
on board), remove the key from the
ignition when you leave the vehicle,
even for a short time. Do not repeatedly press the buttons
of your remote control out of range of
your vehicle.
You run the risk of stopping it from
working and the remote control
would have to be reprogrammed.
When purchasing a second-hand
vehicle:
- ensure that you are given the coni-
dential card;
- have the key codes memorised by a PEUGEOT dealer, to ensure that the
keys in your possession are the only
ones which can start the vehicle.
Do not make any modiications to
the electronic engine immobiliser
system.
If the system does not function cor-
rectly , the electronic engine immobi-
liser warning light, situated in the centre
of the fascia, lashes rapidly when the
ignition is switched on (2nd notch). In
this case your vehicle will not start.
Contact a PEUGEOT dealer as soon
as possible.
Access and starting