engine PONTIAC GTO 2005 Manual PDF

Page 216 of 318

The coolant level should be at or above the bottom
arrow on the dipstick. If it is not, you may have a leak at
the pressure cap or in the radiator hoses, heater
hoses, radiator, water pump, or somewhere else in the
cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fan is running. If
the engine is overheating, the fan should be running. If
it is not, your vehicle needs service.
Notice:If you operate the engine without coolant
or fail to maintain the cooling system properly,
you could damage the engine. The repairs would not
be covered by your warranty. Always follow the
maintenance schedule in this manual for
maintaining your cooling system. SeeCooling
System on page 5-29for more information.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
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Page 217 of 318

How to Add Coolant to the Coolant
Overow Reservoir
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.If you have not found a problem yet, check the coolant
level on the coolant overflow reservoir dipstick. If
the coolant level is not at or above the bottom arrow on
the dipstick, add a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant at the coolant overflow
reservoir. SeeEngine Coolant on page 5-23for
more information.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
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Page 219 of 318

How to Add Coolant to the Radiator
Notice:Your engine has a specic radiator
ll procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
SeeEngine Compartment Overview on page 5-12
for more information on the location of the
radiator pressure cap.
Turn the pressure cap slowly counterclockwise until
it first stops. Do not press down while turning the
pressure cap. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
3. Fill the radiator with the proper DEX-COOL
®coolant
mixture, up to the base of the filler neck. See
Engine Coolant on page 5-23for more information
about the proper coolant mixture.4. Rinse or wipe any spilled coolant from the engine
and the compartment.
5. Then fill the coolant overflow reservoir to the bottom
arrow on the dipstick.
6. Put the cap back on the coolant overflow reservoir,
but leave the radiator pressure cap off.
7. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
8. By this time, the coolant level inside the radiator fill
neck may be lower. If the level is lower, add more
of the proper DEX-COOL
®coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
9. Then replace the radiator pressure cap. At any time
during this procedure, if coolant begins to flow out
of the filler neck, reinstall the pressure cap. Be
sure the pressure cap is hand-tight and fully seated.
10. Check the coolant in the overflow reservoir.
The level should be at the bottom arrow on
the dipstick when the engine is cold.
See your dealer, if necessary.
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Page 220 of 318

Power Steering Fluid
The power steering fluid reservoir is located toward the
front of the engine compartment on the driver’s side
of the vehicle. SeeEngine Compartment Overview on
page 5-12for reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering fluid
unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
The fluid level should be checked after the vehicle has
been driven for at least 20 minutes, so that the fluid
is warm. A cold level check can be done after the engine
has been off for at least five hours. However, the hot
level check is recommended.
The fluid level can be viewed through the reservoir. The
level markings are next to the fluid window. When the
fluid is cold, the level should be between the COLD MIN
(Minimum) and MAX (Maximum) marks. When the
vehicle has been driven for at least 20 minutes and the
fluid is hot, the level should be between the HOT
MIN and MAX marks.
If fluid must be added, turn the cap counterclockwise to
the stop; then the cap can be lifted off. Do not overfill
the reservoir and remember to replace the cap
tightly when you are finished and clean up any
spilled fluid.
If you often need to add fluid, you should see
your dealer.
What to Use
To determine what kind of fluid to use, see
Recommended Fluids and Lubricants on page 6-12.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
5-34

Page 221 of 318

Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use. If you will
be operating your vehicle in an area where the
temperature may fall below freezing, use a fluid that has
sufficient protection against freezing.
Adding Washer Fluid
Open the cap with the
washer symbol on it. Add
washer fluid until the
tank is full. SeeEngine
Compartment Overview on
page 5-12for reservoir
location.Notice:
When using concentrated washer uid,
follow the manufacturer’s instructions for
adding water.
Do not mix water with ready-to-use washer uid.
Water can cause the solution to freeze and
damage your washer uid tank and other parts
of the washer system. Also, water does not
clean as well as washer uid.
Fill your washer uid tank only three-quarters
full when it is very cold. This allows for
expansion if freezing occurs, which could
damage the tank if it is completely full.
Do not use engine coolant (antifreeze) in your
windshield washer. It can damage your washer
system and paint.
5-35

Page 222 of 318

Brakes
Brake Fluid
Your brake master cylinder
reservoir is filled with
DOT-4 brake fluid. See
Engine Compartment
Overview on page 5-12for
the location of the
reservoir.
There are only two reasons why the brake fluid level in
the reservoir might go down. The first is that the
brake fluid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the fluid level goes back up. The other reason is
that fluid is leaking out of the brake system. If it is, you
should have your brake system fixed, since a leak
means that sooner or later your brakes will not work
well, or will not work at all.So, it is not a good idea to top off your brake fluid.
Adding brake fluid will not correct a leak. If you add fluid
when your linings are worn, then you will have too
much fluid when you get new brake linings. You should
add or remove brake fluid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brake uid, it can spill on
the engine. The uid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
hydraulic system. See “Checking Brake Fluid”
in this section.
When your brake fluid falls to a low level, your brake
warning light will come on. SeeBrake System Warning
Light on page 3-27.
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Page 223 of 318

Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Look at the brake fluid reservoir.
The fluid level should be
between the MIN and MAX
marks on the reservoir.
If it is not, have your brake
system checked to see
if there is a leak.
After work is done on the brake hydraulic system, make
sure the level is between the MIN and MAX marks.
What to Add
When you do need brake fluid, use only DOT-4 brake
fluid. Use new brake fluid from a sealed container
only. SeeRecommended Fluids and Lubricants on
page 6-12.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind of uid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake uid.
Notice:
Using the wrong uid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system parts so
badly that they will have to be replaced. Do not
let someone put in the wrong kind of uid.
If you spill brake uid on your vehicle’s painted
surfaces, the paint nish can be damaged. Be
careful not to spill brake uid on your vehicle. If
you do, wash it off immediately. SeeAppearance
Care on page 5-76.
5-37

Page 225 of 318

Battery
Your vehicle has a maintenance free battery. When it is
time for a new battery, get one that has the replacement
number shown on the original battery’s label. We
recommend an ACDelco
®replacement battery.
SeeEngine Compartment Overview on page 5-12for
battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you are not going to drive your vehicle for 25 days
or more, remove the black, negative (−) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
are not careful. SeeJump Starting on
page 5-40for tips on working around a battery
without getting hurt.
5-39

Page 227 of 318

Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter. Turn off the radio and all lamps that are
not needed. This will avoid sparks and help save
both batteries. And it could save the radio!
4. Open the hoods and locate the batteries. Find the
positive (+) and negative (−) terminal locations on
each vehicle. SeeEngine Compartment Overview
on page 5-12for more information on location.
{CAUTION:
An electric fan can start up even when the
engine is not running and can injure you. Keep
hands, clothing and tools away from any
underhood electric fan.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
ashlight if you need more light. Be sure the
battery has enough water. You do not need to
add water to the battery installed in your new
vehicle. But if a battery has ller caps, be sure
the right amount of uid is there. If it is low,
add water to take care of that rst. If you don’t,
explosive gas could be present.
Battery uid contains acid that can burn you.
Do not get it on you. If you accidentally get it
in your eyes or on your skin, ush the place
with water and get medical help immediately.
5-41

Page 228 of 318

{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
5. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.
6. Connect the red positive (+) cable to the positive (+)
terminal of the dead battery. Use a remote
positive (+) terminal if the vehicle has one.
7. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
5-42

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