gas PORSCHE CAYMAN 2009 1.G Owners Manual

Page 7 of 284

5
Engine Exhaust
Danger!
Engine exhaust is dangerous if inhaled.
Engine exhaust fumes have many compo-
nents which you can smell. They also contain
carbon monoxide (CO), which is a colorless
and odorless gas.
Carbon monoxide can cause unconscious-
ness and even death if inhaled.
f Never start or let the engine run in an en-
closed, unventilated area.
It is not recommended to sit in your car for pro-
longed periods with the engine on and the car not moving.
California Proposition 65 Warning Warning!
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemi-
cals known to the State of California to cause can-
cer and birth defects or other reproductive harm.
In addition, certain fluids contained in vehicles and
certain products of component wear contain or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproduc-
tive harm.
Hot Exhaust Pipes
Warning!
Risk of burn injury wh en standing near or
coming into contact with the exhaust pipe.
The exhaust pipe is hot when the vehicle is running
and remains hot for some time after the vehicle is
turned off.
f To prevent injury, make a point of noting where
your vehicle’s exhaust pipe is, avoid placing
your legs near the exhaust pipe, and closely
supervise children around the vehicle when the
exhaust pipe could be hot. A hot exhaust pipe can cause serious burns.

Page 47 of 284

Operation, Safety
45
fUsing accessories not approved by Porsche
can cause the weight sensing system to be im-
paired.
f Do not squeeze objects, such as the fire extin-
guisher, or first aid kit under the seat.
f Only have seats removed and installed by an
authorized Porsche dealer so that weight sens-
ing components will not be damaged.
f Give your passenger all of the information in
this chapter.
Note
Airbag components (e.g. steering wheel, door lin-
ing, seats) may be disassembled only by an autho-
rized Porsche dealer.
When disposing of a used airbag unit, our safety
instructions must be followed. These instructions
can be obtained at any authorized Porsche dealer.
Function of the airbag systemAirbags are a supplemental safety system. Your
primary protection comes from your safety belts.
The front airbags are triggered during a frontal
collision of sufficient force and direction.
In the event of a side impact of corresponding
force, the side airbag on the impact side is
triggered.
The inflation process gene rates the amount of gas
required to fill the airbags at the necessary pres-
sure in fractions of a second.
Airbags help to protect the head and upper body,
while simultaneously damp ing the motion of the
driver and passenger in the impact direction in the
event of a frontal impact or side impact.
In order to help provide protection in severe colli-
sions which can cause death and serious injury,
airbags must inflate extremely rapidly. Such high
speed inflation has a negative but unavoidable
side effect, which is that it can and does cause in-
juries, including facial an d arm abrasions, bruising
and broken bones. You can help minimize such in-
juries by always wear ing your safety belts.
There are many types of accidents in which air-
bags are not expected to deploy. These include
accidents where the airbags would provide no be-
nefit, such as a rear impact against your vehicle.
Other accidents where the airbags are designed
not to deploy are those where the risk of injury
from the airbag deployment could exceed any pro-
tective benefits, such as in low speed accidents or higher speed accidents where the vehicle decele-
rates over a long time. Since airbag deployment
does not occur in all accidents, this further em-
phasizes the need for yo
u and your passenger to
always wear safety belts.
Your vehicle is equipped with a crash sensing and
diagnostic module. This module will record the
use of the seat belt restraint system by the driver
and passenger when the airbags and/or belt ten-
sioner work.
Advanced AirbagYour vehicle is equipped with a weight sensing sys-
tem for the passenger's seat in accordance with
U.S. Federal Motor Vehicle Safety Standard 208.
Depending on the weight acting on the passen-
ger's seat, the passenger's airbag will automati-
cally be switched on and off.
Depending on the angle and force of impact, the
passenger's airbag which is activated will be trig-
gered during a collision.
Precondition for switching the passenger's airbag
on and off, depending on weight:
– Vehicles equipped with key-operated airbag deactivation device:
Switch position AUTO.
– Ignition key is inserted.
Improper handling of the weight sensing
system can unintentional ly impair switching
the passenger's airbag off and on.

Page 77 of 284

Operation, Safety
75
Starting Procedures fPlease see the chapter “IMMOBILIZER” on
Page 15.
f Please see the chapter “EMISSION CONTROL
SYSTEM” on Page 198.
Warning!
Serious injury or death may result if you are
involved in a collision without having fas-
tened the safety belts.
f Fasten safety belts before driving away. Before starting the engine fApply the footbrake.
f Manual transmission:
Fully depress the clutch pedal and put the gear-
shift lever into neutral.
The clutch pedal must be depressed fully
before the starter will engage.
f In vehicles with PDK transmission:
Move PDK selector lever to position P or N.
Temperature sensors on the engine automatically
provide the correct fuel/air mixture required for
starting.
Therefore, it is not necessary to depress the
accelerator pedal while starting a cold or a
warm engine.
Starting the enginef Turn ignition key to ignition lock position 2.
f As soon as the engine st arts, release the igni-
tion key.
The first operation of the starter is ended automat-
ically when the engine starts.
If the engine does not start, subsequent starter
operations will not be ended automatically.
If the engine fails to start after 10 or 15 seconds
of cranking:
f Wait about 10 seconds before engaging the
starter again.
f When starting the engine, be ready to drive
immediately.
Drive vehicle at moderate speeds and avoid
engine speeds above 4,200 rpm during the
first 5 minutes.
f Do not let the engine idle to warm up.
Danger!
Engine exhaust fumes have many compo-
nents which you can smell. They also contain
carbon monoxide (CO), which is a colorless
and odorless gas.
Carbon monoxide can cause unconscious-
ness and even death if inhaled.
f Never start or let the engine run in an
enclosed, unventilated area.
It is not recommended to sit in your car for prolonged periods with the engine on and the
car not moving.
An unattended vehicle with a running engine
is potentially hazardous.
If warning lights shoul d come on to indicate
improper operation, they would go unno-
ticed.
f Never leave the engine idling unattended.
Danger of fire.
f Do not park or operate the vehicle in areas
where the hot exhaust system may come in
contact with dry grass, brush, fuel spill or oth-
er flammable material.
f If your car catches on fire for any reason, call
the fire department.
Do not endanger your life by attempting to put
out the fire.
Risk of burn injury when standing near or
coming into contact with the exhaust pipe.
The exhaust pipe is hot when the vehicle is running
and remains hot for some time after the vehicle is
turned off.
f To prevent injury, make a point of noting where
your vehicle’s exhaust pipe is, avoid placing
your legs near the exhaust pipe, and closely
supervise children around the vehicle when the
exhaust pipe could be hot.
A hot exhaust pipe can cause serious burns.

Page 196 of 284

194
Maintenance, Car Care
Fuel Economy Fuel economy will vary depending on where,
when and how you drive, optional equipment
installed, and the general condition of your
car.
A car tuned to specifications and correctly
maintained, will help you to achieve optimal
fuel economy.
fHave your vehicle tuned to specifications.
Air cleaner should be dirt free to allow proper
engine “breathing”.
Battery should be fully charged.
Wheels should be properly aligned.
Tires should be inflated at correct pressure.
f Always monitor your fuel consumption.
f Drive smoothly, avoid abrupt changes in speed
as much as possible.
f Avoid jack rabbit starts and sudden stops.
f Do not drive longer than necessary in the lower
gears. Shifting into a higher gear early without
lugging the engine will help save fuel.
f Prolonged “warm up” idling wastes gas. Start
the vehicle just before you are ready to drive.
Accelerate slowly and smoothly.
f Switch off the engine if stationary for longer
periods. f
Any additional weight carried in the vehicle re-
duces fuel economy. Always keep cargo to a
minimum and remove all unnecessary items.
f Organize your trips to take in several errands
in one trip.
f All electrical accessories contribute to in-
creased fuel consumption.
f Only switch on the air conditioning when neces-
sary.
f Do not drive with the Ro of Transport System
mounted unless you need it.
The EPA estimated mpg. is to be used for
comparison purposes, actual mileage may
be different from the estimated mpg.,
depending on your driving speed, weather
conditions and trip length. Your actual
highway mileage will probably be less than
the estimated mpg.
f Please observe all local and national speed
limits.
Operating your Porsche in other
Countries Government regulations in the United States and
Canada require that automobiles meet specific
emission regulations and safety standards. There-
fore, cars built for the U.S. and Canada differ from
vehicles sold in other countries.
If you plan to take your Porsche outside the conti-
nental limits of the United States or Canada, there
is the possibility that
– unleaded fuel may not be available;
– unleaded fuel may have a considerably lower
octane rating. Excessive engine knock and se-
rious damage to both engine and catalytic con-
verters could result;
– service ma y be inadequa te due to lack of prop- er service facilities, tools or diagnostic equip-
ment;
– replacement parts may not be available or very difficult to get.
Porsche cannot be responsible for the
mechanical damage that could result
because of inadequate fuel, service or parts
availability.
If you purchased your Porsche abroad and want to
bring it back home, be sure to find out about ship-
ping and forwarding requirements, as well as cur-
rent import and customs regulations.

Page 198 of 284

196
Maintenance, Car Care
Refueling Fuel tank capacity is listed under “Capacities”.
Porsche does not recommend the use of fuel ad-
ditives.
Fuel is highly flammable and harmful to
health.
fPlease see the chapter “CAPACITIES” on
Page 271. 1.
Important: Stop the engine and switch off the
ignition.
2. Slowly unscrew the tank cap. Hang the tank cap's plastic strap on the hook
on the inside wall of the filler flap.
3. Insert fuel-hose nozzle fully into the filler neck
with the handle of the fuel-hose nozzle facing
down.
4. Do not add further fuel once the correctly op- erated automatic fuel-hose nozzle has
switched off.
Fuel could spray or could run over in warm
temperatures.
5. Replace the tank ca p immediately after
refueling and turn it until you hear it and feel it
engage.
If you lose the tank cap, you must replace it
only with an original part to reduce the
possibility of a fire in the event of a collision.
Caution!
Risk of damage. Decorative film may fade
if it comes into contact with fuel.
f Wipe off any emerging fuel immediately.
Fuel Recommendations Your Porsche is equipped with catalytic convert-
ers and must use UNLEADED FUEL ONLY .
Your engine is designed to provide optimum per-
formance and fuel economy using unleaded premi-
um fuel with an octane rating of 98 RON
(93 CLC or AKI) . Porsche therefore recom-
mends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not
always be available. Be assured that your vehicle
will operate properly on unleaded premium fuels
with octane numbers of at least 95 RON
(90 CLC or AKI) , since the engine’s “Electronic
Oktane™ knock control” will adapt the ignition tim-
ing, if necessary.
It is important to observe the regular service inter-
vals, and particularly the oil change intervals,
specified in the “Maintenance” booklet.
The use of UNLEADED FUEL ONLY is critically
important to the life of the catalytic
converters. Deposits from leaded fuels will
ruin the converters and make it ineffective
as an emission control device.
Cars with catalytic converters have a smaller fuel
tank opening, and gas station pumps have smaller
nozzles. This will prevent accidental pumping of
leaded fuel into cars with catalytic converters.

Page 199 of 284

Maintenance, Car Care
197
Unleaded fuels may not be available outside the
continental U.S. and Canada. Therefore, we rec-
ommend you do not take your car to areas or
countries where unleaded fuel may not be availa-
ble. Octane ratings Octane rating indicates a fuel’s ability to resist det-
onation. Therefore, buying the correct octane gas
is important to prevent engine “damage”.
The RON octane rating is based on the research
method. The CLC (U.S. Cost of Living Council oc-
tane rating) or AKI ( anti knock index) octane rating
usually displayed on U.S. fuel pumps is calculated
as research octane numb er plus motor octane
number, divided by 2, that is written as:
The CLC or AKI octane rating is usually lower than
the RON rating:
For example: 95 RON equals 90 CLC or AKI
Fuels containing ethanolDo not use any fuels containing more than 10 per-
cent ethanol by volume.
We recommend, however, to change to a different
fuel or station if any of the following problems oc-
cur with your vehicle:
– Deterioration of driveability and performance.
– Substantially reduced fuel economy.
– Vapor lock and non-start problems, especially at high altitude or at high temperature.
– Engine malfunction or stalling. Portable Fuel Containers
Danger!
Portable fuel containers, full or partially
empty, may leak causing an explosion, or re-
sult in fire in case of an accident.
f Never carry additional fuel in portable contain-ers in your vehicle.
Fuel Evaporation Control Fuel tank venting The evaporation chamber and the carbon canister
prevent fuel from escaping to the atmosphere at
extreme high outside temperatures, when driving
abruptly around curves and when the car is parked
at an incline or in any other nonlevel position. Vapor control system and storage When the fuel tank is filled, vapors are collected in
the evaporation chamber by a vent line leading the
vapors to the carbon canister where they are
stored as long as the engine does not run. Purge system When the engine is running, the fuel vapors from
the canister will be mixed with fresh air from the
ambient air of the canister. This mixture will be
directed to the intake air housing by the tank vent
line, mixed with the intake air and burned during
normal combustion.
RON+MON
2
R+M
2
or

Page 201 of 284

Maintenance, Car Care
199
How Emission Control Works When an automobile engine is running, it uses en-
ergy generated through the combustion of a mix-
ture of air and fuel. Depending on whether a car is
driven fast or slowly or whether the engine is cold
or hot, some of the fuel (hydrocarbons) may not
be burned completely, but may be discharged into
the engine crankcase or exhaust system. Additon-
al hydrocarbons may enter the atmosphere
through evaporation of fuel from the fuel tank.
These hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of
nitrogen (NOx) contribute to engine emissions.
They, too, are formed during the combustion proc-
ess and discharged into the exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel injection
system to assure a finely balanced air/fuel mixture
under all operating conditions.
Oxygen sensor The oxygen sensor, installed in the exhaust pipe
continuously senses the oxygen content of the
exhaust and signals the information to an electron-
ic control unit. The control unit corrects the air/
fuel ratio, so the engine always receives an accu-
rately metered air/fuel mixture. Crankcase ventilation Through crankcase ventilation, undesirable emis-
sions from the engine crankcase are not permit-
ted to reach the outside atmosphere. These emis-
sions are recirculated from the crankcase to the
air intake system. From here the emissions mix
with the intake air and are later burned in the en-
gine. Catalytic converters The catalytic converters are efficient “clean-up”
devices built into the exhaust system of the vehi-
cle. The catalytic converte rs burn the undesirable
pollutants in the exhaust gas before it is released
into the atmosphere.
The exclusive use of unleaded fuel is critical-
ly important for the life of the catalytic con-
verters. Therefore, only unleaded fuel must
be used. The catalytic converters will be damaged by:
– push or tow starting the vehicle
– misfiring of the engine
– turning off the ignition while the vehicle is mov-
ing or
– driving until the fuel ta nk is completely empty
– by other unusual operating conditions.
f Do not continue to operate your vehicle under
these conditions, since raw fuel might reach
the catalytic converters. This could result in
overheating of the converters. Federal law pro-
hibits use of leaded fuel in this car.

Page 241 of 284

Practical Tips, Emergency Service
239
Battery The battery is located in the front luggage
compartment under a black plastic cover.
f Please see the chapter “EMERGENCY OPERA-
TION – PULLING OUT THE IGNITION KEY” on
Page 74.
f Please see the chapter “EMERGENCY UNLO-
CKING OF THE FRONT LUGGAGE COMPART-
MENT LID” on Page 238.
Warning!
Risk of short circuit, fire and damage to al-
ternator and electronic control units, result-
ing in serious personal injury or death.
f Observe all warning notes on the battery.
f Disconnect the negative terminal on the bat-
tery during all work on the electrical system.
f Do not lay tools or other metal objects on the
battery as they could cause a short circuit
across the battery terminal.
Hydrogen gas generated by the battery
could cause an explosion, resulting in
serious personal injury or death.
f Do not expose the battery to an open flame,
electrical spark or a lit cigarette.
f Do not wipe battery with a dry cloth.
Risk of serious personal injury or death and
damage to the fabric, metal or paint. f
Wear eye protection.
f Do not allow battery acid to come in contact
with your skin, eyes, fabric or painted
surfaces.
f If you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-
tor.
f Spilled electrolyte must be rinsed off at once
with a solution of baki ng soda and water to
neutralize the acid.
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm.
f Always protect your skin by washing thorough-
ly with soap and water.
Risk of explosion as a result of static charge,
resulting in serious personal injury or death.
f Do not wipe the battery with a dry cloth.
f Eliminate potential electrostatic charge by
touching the vehicle before touching the bat-
tery.
Charge state A well-charged battery prevents starting problems
and has a longer service life.
Traffic density, requirements regarding noise, ex-
haust gas and fuel consumption reduce the engine
speed and, hence, the alternator output.
However, the large number of electrical loads has
markedly increased the demand for electrical
power.
In order to avoid discharging the battery
unintentionally:
f Switch off unnecessary electrical loads in city
traffic, on short trips or in a line or traffic.
f Always remove the ignition key from the igni-
tion switch when leaving the car.
f Avoid frequent operation of the Porsche Com-
munication Management system and audio
system when the engine is not running.
f In the cold season in particular or if the vehicle
is used primarily for short journeys, it may be
necessary to recharge the battery from time to
time.

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240
Practical Tips, Emergency Service
Battery care fEnsure that battery is securely mounted.
f Keep terminals and connections clean and
properly tightened.
Corrosion can be prevented by coating the ter-
minals and connections with petroleum jelly or
silicone spray.
f Ensure that vent caps ar e securely tightened to
prevent spillage.
Checking the electrolyte fluid level
f The acid level should be checked more fre-
quently by a qualified specialist workshop dur-
ing the summer months and in predominantly
warm countries. Battery charging
Automotive batteries loose their efficiency when
not in use.
The charge available in your battery can be meas-
ured with a battery hydrometer.
We recommend that the battery voltage be tested
by your authorized Porsche dealer who has the ap-
propriate equipment.
If the car is not driven for prolonged periods, the
battery must be charged at least every 6 weeks.
A discharged battery allows
rapid formation of sul-
fates, leading to premature deterioration of the
plates.
Warning!
Hydrogen gas generated by the battery
could cause an explosion, resulting in
serious personal injury or death.
f Charge battery in a well ventilated area.
f Never charge a frozen battery. It may explode
because of gas trapped in the ice. Allow a fro-
zen battery to thaw out first.
f If you get electrolyte, wh ich is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-tor. Slow battery charging
Your authorized Porsche dealer will be pleased to
advise you about a suitable charger.
1. Always observe the instructions of the charger
manufacturer.
Depending on the type of charger, the battery
may have to be disconnected.
In this case, always disconnect the negative
lead first, and then the positive lead – risk of
short circuit!.
Reconnect the leads in reverse order.
2. Before charging, cold batteries must be warmed up indoors.
3. Frozen batteries must be thawed out first before being charged.
4. When charging, ensure that there is adequate ventilation.
5. Connect the charger to the battery. Only plug into the mains and switch the
charger on when it is connected up correctly.
6. Switch on the charger.
7. After charging, switch off the charger first and then disconnect it.
8. Please see the chapter “PUTTING VEHICLE INTO OPERATION” on Page 241.

Page 247 of 284

Practical Tips, Emergency Service
245
Emergency Starting with Jumper
Cables If the battery is discharged, e.g. in winter or after
the car has been parked for a long time, the bat-
tery of another car can be used for starting with
the help of jumper cables.
Make sure the voltage of both batteries is the
same. Both batteries must be 12 volt types.
The capacity (Ampere hours, Ah) of the booster
battery must not be substantially less than that of
the discharged battery.
The discharged battery must be correctly con-
nected to the vehicle’s electrical system.
f Please see the chapter “BATTERY” on
Page 239.
f Please see the chapter “EMERGENCY UNLO-
CKING OF THE FRONT LUGGAGE COMPART-
MENT LID” on Page 238.
Note
f Do not try to start the car by pushing or tow-
ing. Damage to the catalytic converters and
other components of the car may result.
Warning!
Risk of short circuit, damage and explosion,
resulting in serious personal injury or death.
f Use only jumper cables of adequate diameter
cross-section and fitted with completely insu-
lated alligator clips.
f Follow all warnings and instructions of the
jumper cable manufacturer.
f When connecting jumper cables, make sure
that they cannot get caught in any moving
parts in the engine compartment.
The jumper cables must be long enough so
that neither vehicles nor cables touch another.
f The vehicles must not be in contact, otherwise
current might flow as soon as the positive ter-
minals are connected.
f The cable clamps must not be allowed to con-
tact each other when one end of the jumper ca-
bles are connected to a battery.
f Ensure that tools or conductive jewelery (rings,
chains, watch straps) do not come into contact
with the positive jumper cable or the positive
battery post.
f Improper hook-up of jumper cables can ruin
the alternator. Danger of caustic burns from escaping acid.
f
Do not lean over the battery.
Danger of gas explosion.
f Improper use of booster battery to start a
vehicle may cause an explosion, resulting in
serious personal injury or death.
f Keep sources of ignition away from the bat-
tery, e.g. open flame, burning cigarettes or
sparking due to cable contact or welding work.
f A discharged battery can freeze even at 23 °F/
–5 °C.
Before connecting jumper cables, a frozen
battery must be thawed out.