maintenance Ram 2500 (Diesel) 2007 Owner's Manual

TABLE OF CONTENTSSECTIONPAGE
1INTRODUCTION.............................................................3
2THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...............................9
3UNDERSTANDING THE FEATURES OF YOUR VEHICLE...............................79
4UNDERSTANDING YOUR INSTRUMENT PANEL................................... 191
5STARTING AND OPERATING................................................. 271
6WHAT TO DO IN EMERGENCIES...............................................385
7MAINTAINING YOUR VEHICLE............................................... 405
8MAINTENANCE SCHEDULES.................................................. 493
9IF YOU NEED CONSUMER ASSISTANCE..........................................523
10INDEX....................................................................533
1
2
3
4
5
6
7
8
9
10

INTRODUCTION
This manual has been prepared with the assistance of
service and engineering specialists to acquaint you with
the operation and maintenance of your new vehicle. It is
supplemented by a Warranty Information Booklet and
various customer oriented documents. You are urged to
read these publications carefully. Following the instruc-
tions and recommendations in this manual will help
assure safe and enjoyable operation of your vehicle.
NOTE: After you read the manual, it should be stored
in the vehicle for convenient reference and remain with
the vehicle when sold, so that the new owner will be
aware of all safety warnings.
When it comes to service, remember that your dealer
knows your vehicle best, has the factory-trained techni-
cians and genuine Moparparts, and is interested in
your satisfaction.
A MESSAGE FROM DAIMLERCHRYSLER
CORPORATION
DaimlerChrysler Corporation and Cummins welcome
you as a new Dodge Ram Cummins Turbo Diesel-
powered truck owner.
Almost 100% of the heavy duty trucks in the United
States are diesel powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads. Cummins engines power well over half of
these trucks. Now this same technology and proven
performance is yours in your new Dodge Ram truck
equipped with the Cummins, Turbocharged, Charge Air
Cooled, Diesel engine.
4 INTRODUCTION

Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual. You may find
that some of the starting, operating, and maintenance
procedures are different. However, they are simple to
follow and careful adherence to them will ensure that
you take full advantage of the features of this engine.
Thank you for choosing the Dodge Ram truck with
Cummins Turbo Diesel power.HOW TO USE THIS MANUAL
Consult the table of contents to determine which section
contains the information you desire.
The detailed index, at the rear of this manual, contains a
complete listing of all subjects.
Consult the following table for a description of the
symbols that may be used on your vehicle or throughout
this owner’s manual:
INTRODUCTION 5
1

▫Dome/Reading Lights..................150
▫Electronic Vehicle Information Center (EVIC)
— If Equipped.......................151
▫Compass/Temperature Button............157

Garage Door Opener — If Equipped.........160
▫Programming HomeLink................162
▫Canadian Programming/Gate Programming . . 164
▫Using HomeLink.....................165
▫Erasing HomeLink Buttons..............165
▫Reprogramming a Single HomeLink Button . . . 165
▫Security............................166

Power Sunroof — If Equipped.............166
▫Open Sunroof - Express Mode............167▫Comfort Stop........................167
▫Closing Sunroof - Express...............168
▫Pinch Protect Feature...................168
▫Pinch Protect Override.................168
▫Venting Sunroof - Express...............168
▫Sunshade Operation...................168
▫Wind Buffeting.......................169
▫Sunroof Maintenance...................169
▫Sunroof Fully Closed...................169

Electrical Power Outlets..................169

Cigar Lighter And Ash Receiver............171

Cupholders...........................172
82 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

•“COMPASS VARIANCE > 1” – Press the RESET
button to change the compass variance setting. Refer
to Compass Variance, in this section for additional
information.
•“COMPASS CALIBRATE > YES” – Press the RESET
button to calibrate the compass. Refer to Manual
Compass Calibration, in this section for additional
information.
•OIL CHANGE REQUIRED — If Equipped
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the
words “Oil Change Required” on your Electronic
Vehicle Information Center (EVIC).Oil Change Indicator – Reset (If Equipped)
To reset the oil change indicator system (after performing
the scheduled maintenance) refer to the following proce-
dure:
1. Turn the ignition switch to the ON position(Do not
start the engine)..
2. Fully depress the accelerator pedal slowly three
times within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.
NOTE:If the indicator message illuminates when you
start the vehicle, the oil change indicator system did not
reset. If necessary repeat this procedure.
156 UNDERSTANDING THE FEATURES OF YOUR VEHICLE

•PERFORM SERVICE — Your vehicle will require emis-
sions maintenance at a set interval. To help remind you
when this maintenance is due, the Electronic Vehicle
Information Center (EVIC) will display “Perform Ser-
vice”. When the “Perform Service” message is dis-
played on the EVIC it is necessary to have the emis-
sions maintenance performed. Emissions maintenance
includes replacing the Closed Crankcase Ventilation
(CCV) filter element, cleaning or replacement of the
EGR Cooler, and cleaning or replacement of the EGR
Valve. The procedure for clearing and resetting the
Perform Serviceindicator message is located in the
appropriate Service Information.
Compass/Temperature Button
Pressing the Compass/Temperature button
will return the display to the normal compass/
temperature display.NOTE:Temperature accuracy can be effected from heat
soak. For best accuracy, the vehicle should be driven at a
speed greater than 25 mph (40 km/h) for several min-
utes.
Automatic Compass Calibration
This compass is self-calibrating, which eliminates the
need to set the compass manually. When the vehicle is
new, the compass may appear erratic and the EVIC will
display “CAL” until the compass is calibrated. You may
also calibrate the compass by completing one or more
360° turns (in an area free from large metal or metallic
objects) until the “CAL” message displayed in the EVIC
turns off. The compass will now function normally.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 157
3

Wind Buffeting
Wind buffeting can be described as the perception of
pressure on the ears or a helicopter type sound in the
ears. Your vehicle may exhibit wind buffeting with the
windows down, or the sunroof (if equipped) in certain
open or partially open positions. This is a normal occur-
rence and can be minimized. If the buffeting occurs with
the rear windows open, open the front and rear windows
together to minimize the buffeting. If the buffeting occurs
with the sunroof open, adjust the sunroof opening to
minimize the buffeting or open any window.
Sunroof Maintenance
Use only a non-abrasive cleaner and a soft cloth to clean
the glass panel.
Sunroof Fully Closed
Press the switch forward and release to ensure that the
sunroof is fully closed.
ELECTRICAL POWER OUTLETS
The auxiliary electrical outlet can provide power for in
cab accessories designed for use with the standard “cigar
lighter” plug. The outlet is located in the instrument
panel below and to the right of the Climate Control
Panel. A cap is attached to the outlet base indicating
“Power Outlet” 12V-20A.
There is an additional Power Outlet inside the center
console of vehicles equipped with 40/20/40, or Bucket
front seats. There is also a Power Outlet located on the
rear of the center console for Quad Cab or Mega Cab
vehicles (only) equipped with bucket seats.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 169
3

▫PTY ButtonSeek.....................252
▫Satellite Antenna......................252
▫Reception Quality.....................253

Remote Sound System Controls —
If Equipped...........................253
▫Radio Operation......................254
▫Tape Player.........................254
▫CD Player..........................254

Cassette Tape And Player Maintenance.......255

Compact Disc Maintenance................256
Radio Operation And Cellular Phones........256

Climate Controls.......................257
▫Heater Only — If Equipped..............257
▫Air Conditioning And Heating
— If Equipped.......................259
▫Air Conditioning With Dual Zone Temperature
Control — If Equipped.................262
▫Operating Tips.......................267
▫Operating Tips Chart...................269
194 UNDERSTANDING YOUR INSTRUMENT PANEL

23. SERV 4WD Indicator
The 4WD indicator will be illuminated whenever the
4WD mode is engaged for either the manual or electric
shift 4WD systems. The SERV 4WD indicator monitors
the electric shift 4WD system. If the SERV 4WD light
stays on or comes on during driving, it means that the
4WD system is not functioning properly and that service
is required.
24. Water In Fuel Indicator
Indicates there is water detected in the fuel
filter. Refer to the Maintenance section, Drain-
ing Fuel/Water Separator Filter, for water
drain procedure. (See page 427 for more information.)
25. Transmission Oil Temperature Warning Light
(Automatic Transmissions Only)
This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It mayalso occur when operating the vehicle in a high torque
converter slip condition, such as 4-wheel-drive operation
(e.g. snow plowing, off- road operation). If this light
comes on, stop the vehicle and run the engine at idle or
faster, with the transmission in NEUTRAL until the light
goes off.
26. Wait To Start Indicator
The Wait To Start Indicator will illuminate when
the ignition is turned to the run position and the
intake manifold temperature is below 66 degrees F.
Follow engine starting procedure for proper engine start-
ing and operating. Wait until the Wait To Start Indicator
turns OFF then start the vehicle.
NOTE:The Wait To Start Indicator may not illuminate if
the engine coolant temperature is warm enough.
UNDERSTANDING YOUR INSTRUMENT PANEL 205
4

CASSETTE TAPE AND PLAYER MAINTENANCE
To keep the cassette tapes and player in good condition,
take the following precautions:
1. Do not use cassette tapes longer than C-90; otherwise,
sound quality and tape durability will be greatly dimin-
ished.
2. Keep the cassette tape in its case to protect from
slackness and dust when it is not in use.
3. Keep the cassette tape away from direct sunlight, heat
and magnetic fields such as the radio speakers.
4. Before inserting a tape, make sure that the label is
adhering flatly to the cassette.
5. A loose tape should be corrected before use. To rewind
a loose tape, insert the eraser end of a pencil into the tape
drive gear and twist the pencil in the required directions.Maintain your cassette tape player. The head and capstan
shaft in the cassette player can pick up dirt or tape
deposits each time a cassette is played. The result of
deposits on the capstan shaft may cause the tape to wrap
around and become lodged in the tape transport. The
other adverse condition is low or “muddy” sound from
one or both channels, as if the treble tone control were
turned all the way down. To prevent this, you should
periodically clean the head with a commercially available
WET cleaning cassette.
As preventive maintenance, clean the head about every
30 hours of use. If you wait until the head becomes very
dirty (noticeably poor sound), it may not be possible to
remove all deposits with a simple WET cleaning cassette.
UNDERSTANDING YOUR INSTRUMENT PANEL 255
4