coolant Ram 4500 Chassis Cab 2018 User Guide

Manual Operation Override
This system offers a full complement of
manual override features. The AUTO symbol
in the front ATC display will be turned off
when the system is being used in the manual
mode.
Operating Tips
Summer Operation
The engine cooling system must be protected
with a high-quality antifreeze coolant to pro-
vide proper corrosion protection and to pro-
tect against engine overheating. OAT coolant
(conforming to MS.90032) is recommended.
Winter Operation
To ensure the best possible heater and de-
froster performance, make sure the engine
cooling system is functioning properly and
the proper amount, type, and concentration
of coolant is used. Use of the Air Recircula-
tion mode during Winter months is not rec-
ommended, because it may cause window
fogging.
Vacation/Storage
Before you store your vehicle, or keep it out of
service (i.e., vacation) for two weeks or more,
run the air conditioning system at idle for
about five minutes, in fresh air with the
blower setting on high. This will ensure ad-
equate system lubrication to minimize the
possibility of compressor damage when the
system is started again.
Window Fogging
Vehicle windows tend to fog on the inside in
mild, rainy, and/or humid weather. To clear
the windows, select Defrost or Mix mode and
increase the front blower speed. Do not use
the Recirculation mode without A/C for long
periods, as fogging may occur.
Outside Air Intake
Make sure the air intake, located directly in
front of the windshield, is free of obstruc-
tions, such as leaves. Leaves collected in the
air intake may reduce airflow, and if they
enter the plenum, they could plug the water
drains. In Winter months, make sure the air
intake is clear of ice, slush, and snow.
Cabin Air Filter
The climate control system filters out dust
and pollen from the air. Contact an autho-
rized dealer to service your cabin air filter,
and to have it replaced when needed.
HOOD
To Open The Hood
To open the hood, two latches must be re-
leased.
Hood Release Lever Location
GETTING TO KNOW YOUR VEHICLE
44

•Coolant Low — This telltale will turn on to
indicate the vehicle coolant level is low.
Refer to “Dealer Service” in “Servicing And
Maintenance” in the Owner’s Manual at
www.mopar.com/en-us/care/
owner-manual.html (U.S. Residents) or
www.owners.mopar.ca
(Canadian Residents)
for further information.
Diesel Exhaust Fluid (DEF) Warning Messages
There are four different messages which are
displayed if the vehicle detects that the DEF
system has been filled with a fluid other than
DEF, has experienced component failures, or
when tampering has been detected. The ve-
hicle may be limited to a maximum speed of
5 MPH (8 km/H) if the DEF system is not
serviced within less than 200 miles (322 km)
of the fault being detected.
When the DEF system needs to be serviced
the following warnings will display:
• DEF Low Refill Soon — This message will
display when the low level is reached, dur-
ing vehicle start up, and with increased
frequency during vehicle operation. It will
be accompanied by a single chime. Ap- proximately 5 gallons (19 Liters) of DEF is
required to refill the tank when this mes-
sage is initially displayed. on pickup appli-
cations, and approximately 7 gallons
(26 Liters) are required on chassis-cab ap-
plications.
• Speed Limited to 5 MPH in XXX mi Refill DEF
— This message will continuously display if
the “DEF Low Refill Soon” message is
ignored, and the frequency of occurrence of
the chime will increase unless up to 2 gal-
lons (7.5 Liters) of DEF is added to the
tank.
• 5 MPH Max Speed on Restart, Long Idle or
Refuel Refill DEF — This message will con-
tinuously display when the counter reaches
zero, and will be accompanied by a periodic
chime.
The vehicle will only be capable of a maxi-
mum speed of 5 MPH upon the first of the
following conditions to occur: – If the vehicle is shutoff and restarted.
– If the vehicle is idled for an extendedperiod of time, approximately one hour
or greater. – If the system detects that the level of
fuel in the tank has increased.
Add a minimum of 2 gallons (7.5 Liters) of
DEF to the tank in order to avoid vehicle
operation at a maximum speed of 5 MPH
(8 km/H).
NOTE:
A minimum of 2 gallons (7.5 Liters) may be
required to restore normal vehicle operation.
Although the vehicle will start normally and
can be placed in gear after this message has
been initially displayed, extreme caution
should be utilized since the vehicle will only
be capable of maneuvering at a maximum
speed of 5 MPH (8 km/H).
Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are five different messages which are
displayed if the vehicle detects that the DEF
system has been filled with a fluid other than
DEF, has experienced component failures, or
when tampering has been detected. The ve-
hicle may be limited to a maximum speed of
57

— Electric Power Steering Fault
Warning Light
This light will turn on when there's a fault
with the EPS (Electric Power Steering) sys-
tem. Refer to “Power Steering” in “Starting
And Operating” in the Owner’s Manual at
https://www.mopar.com/en-us/care/
owners-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Residents)
for further information.
WARNING!
Continued operation with reduced assist
could pose a safety risk to yourself and
others. Service should be obtained as soon
as possible.
— Engine Coolant Temperature
Warning Light
This light warns of an overheated engine
condition. If the engine coolant temperature
is too high, this indicator will illuminate and a
single chime will sound. If the temperature
reaches the upper limit, a continuous chime
will be sound for four minutes or until the
engine is able to cool: whichever comes first. If the light turns on while driving, safely pull
over and stop the vehicle. If the A/C system is
on, turn it off. Also, shift the transmission
into NEUTRAL and idle the vehicle. If the
temperature reading does not return to nor-
mal, turn the engine off immediately and call
for service. Refer to “If Your Engine Over-
heats” in “In Case Of Emergency” for further
information.
— Oil Pressure Warning Light
This light indicates low engine oil pressure. If
the light turns on while driving, stop the
vehicle and shut off the engine as soon as
possible. A chime will sound when this light
turns on.
Do not operate the vehicle until the cause is
corrected. This light does not indicate how
much oil is in the engine. The engine oil level
must be checked under the hood.
— Oil Temperature Warning Light
This telltale indicates engine oil temperature
is high. If the light turns on while driving,
stop the vehicle and shut off the engine as
soon as possible. Wait for oil temperature to
return to normal levels.
— Trailer Brake Disconnected
Warning Light
This telltale is on when the Trailer Brake has
been disconnected.
— Vehicle Security Warning Light —
If Equipped
This light will flash at a fast rate for approxi-
mately 15 seconds when the vehicle security
alarm is arming, and then will flash slowly
until the vehicle is disarmed.
Yellow Warning Lights
— Engine Check/Malfunction
Indicator Warning Light (MIL)
The Engine Check/Malfunction Indicator
Light (MIL) is a part of an Onboard Diagnostic
System called OBD II that monitors engine
and automatic transmission control systems.
The light will illuminate when the ignition is
in the ON/RUN position before engine start.
If the bulb does not come on when turning
the ignition switch from OFF to ON/RUN,
have the condition checked promptly.
63

CAUTION!
The TPMS has been optimized for the
original equipment tires and wheels.
TPMS pressures and warning have been
established for the tire size equipped on
your vehicle. Undesirable system opera-
tion or sensor damage may result when
using replacement equipment that is not
of the same size, type, and/or style. After-
market wheels can cause sensor damage.
Using aftermarket tire sealants may cause
the Tire Pressure Monitoring System
(TPMS) sensor to become inoperable. Af-
ter using an aftermarket tire sealant it is
recommended that you take your vehicle
to your authorized dealer to have your
sensor function checked.
— Low Fuel Indicator Light
When the fuel level reaches approximately
3.0 gal (11.0 L) this light will turn on, and
remain on until fuel is added.
— Anti-Lock Brake (ABS) Warning
Light
This light monitors the Anti-Lock Brake Sys-
tem (ABS). The light will turn on when the
ignition is placed in the ON/RUN or ACC/ON/
RUN position and may stay on for as long as
four seconds.
If the ABS light remains on or turns on while
driving, then the Anti-Lock portion of the
brake system is not functioning and service is
required as soon as possible. However, the
conventional brake system will continue to
operate normally, assuming the Brake Warn-
ing Light is not also on.
If the ABS light does not turn on when the
ignition is placed in the ON/RUN or ACC/ON/
RUN position, have the brake system in-
spected by an authorized dealer.
— Low Coolant Level Warning Light
This telltale will turn on to indicate the ve-
hicle coolant level is low.
— Loose Fuel Filler Cap Warning Light
— If Equipped
This light will illuminate when the fuel filler
cap is loose. Properly close the filler cap to
disengage the light. If the light does not turn
off, please see your authorized dealer.
SERV4WD— Service 4WD Warning Light —
If Equipped
If the light stays on or comes on during
driving, it means that the 4WD system is not
functioning properly and that service is re-
quired. We recommend you drive to the near-
est service center and have the vehicle ser-
viced immediately.
— Transmission Temperature Warning
Light
This light indicates that the transmission
fluid temperature is running hot. This may
occur with severe usage, such as trailer tow-
ing. If this light turns on, safely pull over and
stop the vehicle. Then, shift the transmission
into PARK and run the engine at idle or
slightly higher until the light turns off.
GETTING TO KNOW YOUR INSTRUMENT PANEL
66

Lights
Have someone observe the operation of brake
lights and exterior lights while you work the
controls. Check turn signal and high beam
indicator lights on the instrument panel.
Door Latches
Check for proper closing, latching, and lock-
ing.
Fluid Leaks
Check area under the vehicle after overnight
parking for fuel, coolant, oil, or other fluid
leaks. Also, if gasoline fumes are detected or
if fuel, or brake fluid leaks are suspected. The
cause should be located and corrected imme-
diately.
SAFETY
118

3. While the "Wait to Start" telltale is on, theinstrument cluster will additionally dis-
play a gauge or bar whose initial length
represents the full "Wait to Start" time
period. Its length will decrease until it
disappears when the "Wait to Start" time
has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” re-
mains on, DO NOT START engine before
you drain the water from the fuel filters to
avoid engine damage. Refer to “Draining
Fuel/Water Separator Filter” in “Dealer
Service” under “Servicing And Mainte-
nance” for further information.
4.
After the engine “Wait To Start” telltale goes
off, the engine will automatically crank.
CAUTION!
Do not crank engine for more than 15 seconds
at a time or starter motor damage may result.
Turn the ignition switch to the OFF position
and wait at least two minutes for the starter to
cool before repeating start procedure.
5. After engine start-up, check to see that there is oil pressure.
6. Allow the engine to idle about three min- utes until the manifold heaters have com-
pleted the post-heat cycle.
7. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically in- crease to 1,000 RPM and engage the Vari-
able Geometry Turbocharger at low coolant
temperatures to improve engine warm-up.
• The engine may not automatically crank after the engine "Wait To Start" telltale goes
off if a door or the hood is ajar.
• If the engine stalls, or if the ignition switch is left ON for more than two minutes after
the “Wait To Start Light” goes out, reset the
grid heaters by turning the ignition switch
to the OFF position for at least five seconds
and then back ON. Repeat steps 1 through
7 of “Keyless Enter-N-Go Starting Proce-
dure – Engine Manifold Air Temperature
Below 66° F (19° C).”Extreme Cold Weather
The Cummins diesel engine is equipped with
several features designed to assist cold
weather starting and operation:
• The engine block heater is a resistance
heater installed in the water jacket of the
engine just above and behind the oil filter.
It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire exten-
sion cord.
NOTE:
The engine block heater cord is a factory
installed option. If your vehicle is not
equipped, heater cords are available from
your authorized Mopar dealer.
• A 12 Volt heater built into the fuel filter housings aid in preventing fuel gelling. It is
controlled by a built-in thermostat.
• A heated intake air system both improves engine starting and reduces the amount of
white smoke generated by a warming
engine.
STARTING AND OPERATING
124

to maintain normal system voltage by auto-
matically increasing engine idle speed. You
may notice several consecutive increases in
idle speed, up to a maximum of 1450 RPM,
as the system will attempt to utilize the
smallest increase in idle speed necessary to
maintain normal system voltage. The idle
speed will return to normal when either the
electrical load is removed, or when the brake
pedal is applied.
NOTE:
For instrument cluster display messages re-
lated to the vehicle's exhaust system, refer to
“Instrument Cluster Display” in “Getting To
Know Your Instrument Panel” for further in-
formation.
Idle-Up Feature — Automatic Transmission
Only
The driver-controlled high idle speed feature
will help increase cylinder temperatures and
provide additional cab heat, however, exces-
sive idling may still cause the exhaust after-
treatment system to not properly regenerate.
Extended periods of idle time should be
avoided.The Idle-Up feature uses the speed control
switches to increase engine idle speed and
quickly warm the vehicle's interior.
1. With the transmission in PARK, the park-
ing brake applied, and the engine run-
ning, push the speed control switch to the
ON position, then push the SET switch.
2. The engine RPM will go up to 1100 RPM. To increase the RPM, push and hold the
ACCEL/RESUME switch and the idle
speed will increase to approximately
1500 RPM. To decrease the RPM, push
and hold the DECEL switch and the idle
speed will decrease to approximately
1100 RPM.
3. To cancel the Idle–Up feature, either push the CANCEL switch, push the ON/OFF
switch, or press the brake pedal.Stopping The Engine
Idle the engine a few minutes before routine
shutdown. After full load operation, idle the
engine three to five minutes before shutting it
down. This idle period will allow the lubricat- ing oil and coolant to carry excess heat away
from the combustion chamber, bearings, in-
ternal components, and turbocharger. This is
especially important for turbocharged,
charge air-cooled engines.
NOTE:
• During engine shut down on vehicles
equipped with manual transmissions, it is
normal for the diesel engine to resonate
heavily for a moment during engine shut
off. When the engine is connected to a
manual transmission, this resonance
causes load gear rattle from the transmis-
sion. This is commonly referred to as “shut
down rattle.” The manufacturer recom-
mends performing engine shut down with
the clutch pedal pushed to the floor (clutch
disengaged). When engine shut down is
performed in this manner the rattle is re-
duced (not eliminated).
• Refer to the following chart for proper en- gine shutdown.
STARTING AND OPERATING
126

• Warm up the engine before placing it underload.
• Do not operate the engine at idle for pro- longed periods.
• Use the appropriate transmission gear to prevent engine lugging.
• Observe vehicle oil pressure and tempera- ture indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carrying or towing significant weight.
NOTE:
Light duty operation such as light trailer
towing or no load operation will extend the
time before the engine is at full efficiency.
Reduced fuel economy and power may be
seen at this time.
For additional vehicle break-in requirements,
refer to “Trailer Towing” in “Starting And Oper-
ating” of the Owner’s Manual at
www.mopar.com/en-us/care/
owners-manual.html (U.S. Residents) or
www.owners.mopar.ca (Canadian Residents). Because of the construction of the Cummins
turbocharged diesel engine, engine run-in is
enhanced by loaded operating conditions
which allow the engine parts to achieve final
finish and fit during the first 6,000 miles
(10 000 km).
AUTOMATIC TRANSMISSION
WARNING!
• It is dangerous to shift out of PARK or
NEUTRAL if the engine speed is higher
than idle speed. If your foot is not firmly
pressing the brake pedal, the vehicle
could accelerate quickly forward or in
reverse. You could lose control of the
vehicle and hit someone or something.
Only shift into gear when the engine is
idling normally and your foot is firmly
pressing the brake pedal.
• Unintended movement of a vehicle
could injure those in or near the vehicle.
As with all vehicles, you should never
exit a vehicle while the engine is run-
ning. Before exiting a vehicle, always
come to a complete stop, then apply the
WARNING!
parking brake, shift the transmission
into PARK, turn the engine OFF, and
remove the key fob. When the ignition is
in the LOCK/OFF (key removal) position,
(or, with Keyless Enter-N-Go, when the
ignition is in the OFF mode) the trans-
mission is locked in PARK, securing the
vehicle against unwanted movement.
• When leaving the vehicle, always make
sure the ignition is in the OFF mode,
remove the key fob from the vehicle, and
lock the vehicle.
• Never use the PARK position as a sub-
stitute for the parking brake. Always
apply the parking brake fully when exit-
ing the vehicle to guard against vehicle
movement and possible injury or dam-
age.
• Your vehicle could move and injure you
and others if it is not in PARK. Check by
trying to move the gear selector out of
PARK with the brake pedal released.
Make sure the transmission is in PARK
before exiting the vehicle.
STARTING AND OPERATING
128

CavityCartridge Fuse Micro Fuse Description
F56 –15 Amp Blue Additional Diesel Content – If Equipped
F57 –20 Amp Yellow Transmission
F58 –20 Amp Yellow Spare Fuse
F59 –10 Amp Red SCR Relay – If Equipped
F60 –15 Amp Blue Underhood Lamp
F61 –10 Amp Red (1500 LD Die-
sel & Cummins Diesel) PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils (Gas), Urea Heater (Cummins Diesel)
F64 –25 Amp Clear Fuel Injectors / Powertrain
F65 –– Spare Fuse
F66 –10 Amp Red Sunroof / Passenger Window Switches / Rain Sensor
F67 –10 Amp Red CD / DVD / Bluetooth Hands-free Module – If Equipped
F69 –15 Amp Blue Mod SCR 12V (Cummins Diesel) – If Equipped
F70 –30 Amp Green Fuel Pump Motor
F71 –25 Amp Clear Amplifier
F72 –10 Amp Red PCM – If Equipped
F73 –20 Amp Yellow Fuel Transfer Pump (HD Only) – If Equipped
F74 –20 Amp Yellow (Gas Engine
& 1500 LD Diesel) Brake Vacuum Pump Gas/Diesel – If Equipped
F75 –10 Amp Red Coolant Temperature Valve Actuator
F76 –10 Amp Red Antilock Brakes / Electronic Stability Control
F77 –10 Amp Red Drivetrain Control Module/Front Axle Disconnect Module
IN CASE OF EMERGENCY
158

• In city traffic — while stopped, place thetransmission in NEUTRAL, but do not in-
crease the engine idle speed while prevent-
ing vehicle motion with the brakes.
NOTE:
There are steps that you can take to slow
down an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The A/C system adds heat to the engine
cooling system and turning the A/C off can
help remove this heat.
• You can also turn the temperature control to maximum heat, the mode control to floor
and the blower control to high. This allows
the heater core to act as a supplement to
the radiator and aids in removing heat from
the engine cooling system.
WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam from
your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
WARNING!
pressure cap when the radiator or coolant
bottle is hot.
CAUTION!
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads HOT (H), pull over and stop
the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer
drops back into the normal range. If the
pointer remains on HOT (H), and you hear
continuous chimes, turn the engine off
immediately and call for service.
GEAR SELECTOR OVERRIDE
If a malfunction occurs and the gear selector
cannot be moved out of the PARK position,
you can use the following procedure to tem-
porarily move the gear selector: 1. Turn the engine OFF.
2. Firmly apply the parking brake.
3. Tilt the steering wheel to the full up
position.
4. Press and maintain firm pressure on the brake pedal.
5. Insert a screwdriver or similar tool into the access port (ringed circle) on the bottom
of the steering column, and push and hold
the override release lever up.
Gear Selector Override Access Port
167