instrument panel Ram 5500 Chassis Cab 2012 Diesel Supplement

Extreme Cold Weather
The Cumminsdiesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
NOTE: The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized MOPAR
dealer.
•A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
•A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure – Engine Manifold Air
Temperature Above 66°F (19°C)
Observe the instrument panel cluster lights when starting
the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. For
vehicles equipped with a manual transmission, fully
press and hold the clutch pedal and shift into NEUTRAL.
3. Turn the ignition switch to the ON position and watch
the instrument panel cluster lights.
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STARTING AND OPERATING 35

Starting Procedure – Engine Manifold Air
Temperature 0°F To 66°F (–18°C to 19°C)
NOTE:The temperature displayed in the Electronic
Vehicle Information Center (EVIC) does not necessarily
reflect the engine manifold air temperature. Refer to
“Electronic Vehicle Information Center (EVIC)” in “Un-
derstanding Your Instrument Panel” for further informa-
tion. When engine temperatures fall below 66°F (19°C)
the “Wait To Start Light” will remain on indicating the
intake manifold heater system is active.
Follow the steps in the “Normal Starting” procedure
except:
1. The “Wait To Start Light” will remain on for a period
of time (length of time depends on engine temperature).
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START engine before you drain the water from
the fuel filter to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for fur-
ther information.
2. After the “Wait To Start Light” goes off, turn the
ignition switch to the START position. Do not press the
accelerator during starting.
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STARTING AND OPERATING 37

Six-Speed Automatic Transmission – If Equipped
(Ram Truck Only)
The shift lever position display (located in the instrument
panel cluster) indicates the transmission gear range. The
shift lever is mounted on the right side of the steering
column. You must press the brake pedal to move the shift
lever out of the PARK position (refer to “Brake/
Transmission Shift Interlock System” in this section). To
drive, move the shift lever from PARK or NEUTRAL to
the DRIVE position. Pull the shift lever toward you when
shifting into REVERSE or PARK, or when shifting out of
PARK.
The electronically-controlled transmission provides a
precise shift schedule. The transmission electronics are
self-calibrating; therefore, the first few shifts on a new
vehicle may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a few
hundred miles (kilometers).Shifting from DRIVE to PARK or REVERSE should be
done only after the accelerator pedal is released and the
vehicle is stopped. Be sure to keep your foot on the brake
pedal when moving the shift lever between these gears.
The transmission shift lever has only Park, Reverse,
Neutral, and Drive shift positions. Manual downshifts
can be made using the Electronic Range Select (ERS) shift
control (described later). Pressing the ERS (-/+) buttons
while in the DRIVE position will select the highest
available transmission gear, and will display that gear in
the instrument cluster as 6, 5, 4, 3, 2, 1.
Gear Ranges
DO NOT race the engine when shifting from PARK or
NEUTRAL into another gear range.
PARK
This range supplements the parking brake by locking the
transmission. The engine can be started in this range.
54 STARTING AND OPERATING

NOTE:
•The torque converter clutch will not engage, and the
transmission will not shift to sixth gear, until the
transmission fluid and engine coolant are warm [usu-
ally after 1 to 3 miles (1.6 to 4.8 km) of driving].
Because sixth gear is disabled, and engine speed is
higher when the torque converter clutch is not en-
gaged, it may seem as if the transmission is not
shifting properly when cold. This is normal. Using the
Electronic Range Select (ERS) feature, when the trans-
mission is sufficiently warm, will demonstrate that the
transmission is able to shift into and out of Overdrive.
•If the vehicle has not been driven for several days, the
first few seconds of operation after shifting the trans-
mission into gear may seem sluggish. This is due to the
fluid partially draining from the torque converter into
the transmission. This condition is normal and will not
cause damage to the transmission. The torque converter
will refill within five seconds after starting the engine.
Six-Speed Automatic Transmission – If Equipped
(Chassis Cab Only)
The shift lever position display (located in the instrument
panel cluster) indicates the transmission gear range. The
shift lever is mounted on the right side of the steering
column. You must press the brake pedal to move the shift
lever out of the PARK position (refer to “Brake/
Transmission Shift Interlock System” in this section). To
drive, move the shift lever from PARK or NEUTRAL to
the DRIVE position. Pull the shift lever toward you when
shifting into REVERSE or PARK, or when shifting out of
PARK.
The electronically-controlled transmission provides a
precise shift schedule. The transmission electronics are
self-calibrating; therefore, the first few shifts on a new
vehicle may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a few
hundred miles (kilometers).
64 STARTING AND OPERATING

Adding Diesel Exhaust Fluid – Chassis Cab Only
The DEF gauge (located on the EVIC display) will
display the level of DEF remaining in the tank. Refer to
“Electronic Vehicle Information Center (EVIC)” in “Un-
derstanding Your Instrument Panel” for further informa-
tion.
•When the DEF gauge reads 75%, add approximately
2 gallons (7.5 Liters) to fill the DEF tank.
•When the DEF gauge reads 50%, add approximately
4 gallons (15 Liters) to fill the DEF tank.
•When the DEF gauge reads 25%, add approximately
6 gallons (23 Liters) to fill the DEF tank.
NOTE: Driving conditions (altitude, vehicle speed,
load, etc.) will effect the amount of DEF that is used in
your vehicle.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”
in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of
the vehicle).
DEF Filler Cap
86 STARTING AND OPERATING

The DEF injection system and SCR catalyst enable the
achievement of diesel emissions requirements; while
maintaining outstanding fuel economy, drivability,
torque and power ratings.
Refer to “Electronic Vehicle Information Center
(EVIC)” in “Understanding Your Instrument Panel” for
system messages and warnings.NOTE:
The DEF pump will run for a period of time
after engine shutdown to purge the DEF system. This is
normal operation.
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STARTING AND OPERATING 89

The condition of the air cleaner filter is monitored by the
Engine Control Module. The “SERVICE AIR FILTER”
message will display in the Electronic Vehicle Informa-
tion Center (EVIC) when service is required. Refer to
“Electronic Vehicle Information Center (EVIC)” in “Un-
derstanding Your Instrument Panel” for further informa-
tion.
Do not remove the top of the air filter housing to
inspect the filter element on your diesel engine under
normal operating conditions.
The “SERVICE AIR FILTER” message could be displayed
periodically. This is because engine air flow requirements
change based on driving conditions. As the filter becomes
more restrictive and air flow requirements increase the
“SERVICE AIR FILTER” message will be displayed. The
message may not be displayed in subsequent drive cycles
if the same conditions are not met. The air filter element
should be replaced within 250 miles (402 km) from thefirst time this message is displayed to ensure proper
engine operation during all driving conditions.
CAUTION!
Driving with a restricted air filter can cause engine
damage. Driving in dusty environments for extended
periods will lead to rapid air filter plugging. Action
should be taken as soon as the “SERVICE AIR
FILTER” message is displayed.
If the vehicle experiences a sudden loss of engine power
while being driven in heavy snow or rain, or when
plowing snow, and/or the “SERVICE AIR FILTER” mes-
sage is displayed on the EVIC along with a chime that
repeats every 60 seconds, visually inspect the air filter for
snow/ice build up or extreme water saturation. If the air
filter is not damaged, remove all snow/ice and reinstall
air filter. If the air filter is damaged, replace filter element.
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MAINTAINING YOUR VEHICLE 105

By simply driving your vehicle at highway speeds for as
little as 45 minutes, you can remedy the condition in the
particulate filter system and allow your Cumminsdiesel
engine and exhaust after-treatment system to remove the
trapped PM and restore the system to normal operating
condition.
Exhaust Filter XX% Full
Indicates that the Diesel Particulate Filter (DPF) is ap-
proaching full.
Exhaust System – Regeneration In Process
Indicates that the Diesel Particulate Filter (DPF) is self-
cleaning. Maintain your current driving condition until
regeneration is completed.
Exhaust System – Regeneration Completed
Indicates that the Diesel Particulate Filter (DPF) self-
cleaning is completed. If this message is displayed, you
will hear one chime to assist in alerting you of this
condition.
Exhaust Service Required - See Dealer Now
Regeneration has been disabled due to a system malfunc-
tion. At this point the engine PCM will register a fault
code, the instrument panel will display a MIL light.
CAUTION!
See your authorized dealer, as damage to the exhaust
system could occur soon with continued operation.
Exhaust Filter Full – Power Reduced See Dealer
The PCM derates the engine in order to limit the likeli-
hood of permanent damage to the after-treatment sys-
tem. If this condition is not corrected and a dealer service
is not performed, extensive exhaust after-treatment dam-
age can occur. In order to correct this condition it will be
necessary to have your vehicle serviced by your local
authorized dealer.6
MAINTAINING YOUR VEHICLE 113

Oil Change Indicator System
Ram Truck Pick-Up (2500 And 3500 Models)
Your vehicle is equipped with an engine oil change
indicator system. This system will alert you when it is
time to change your engine oil by displaying the words
“Oil Change Due” on your Electronic Vehicle Informa-
tion Center (EVIC). The engine oil change indicator
system is duty cycle based, which means the engine oil
change interval may fluctuate depending on your per-
sonal driving style. Driving styles such as frequent stop
and go type driving or extended idle time can increase
the frequency of the engine oil change. This is the result
of more frequent regeneration of the exhaust after treat-
ment system, which can decrease the life of the engine oil.
Failure to change the engine oil per the maintenance
schedule can result in internal engine damage.For information on resetting the Oil Change Indicator
message, refer to “Oil Change Due” under “Electronic
Vehicle Information Center (EVIC)/EVIC Warning
Lights” in “Understanding Your Instrument Panel” for
further information.
When prompted by the Engine Oil Indicator System, the
engine oil and filter must be changed. If not prompted by
the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter
change, replace the engine oil and engine oil filter. Under
no circumstances should oil change intervals exceed
7,500 miles (12 000 km) or six months, whichever comes
first.
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MAINTENANCE SCHEDULES 139