Exhaust Ram 5500 Chassis Cab 2017 Diesel Supplement

•Engine Hours
Displays the actual engine hours.
Gauge Summary (Coolant Temp, Trans Temp, Oil Temp,
Oil Pressure)
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when
the DEF level reaches a driving range of approximately 500
miles (800 km). If the following warning message sequence
is ignored, your vehicle may not restart unless DEF is
added with in the displayed mileage shown in the cluster
message.
• Engine Will Not Restart in XXXX mi DEF Low Refill
Soon — This message will display when DEF driving
range is less than 500 miles, DEF fluid top off is required
with in the displayed mileage. The message will be
displayed in the cluster during vehicle start up with the
current allowed mileage and accompanied by a single
chime. The remaining mileage can be pulled up anytime
by way of the “Messages” list within the Instrument
Cluster Display •
Engine Will Not Restart in XXXX mi Refill DEF — This
message will display when DEF driving range is less
than 200 miles. It is also displayed at 150 miles and
100 miles. DEF fluid top off is required with in the
displayed mileage. The message will be displayed in the
Instrument Cluster Display during vehicle start up with
an updated distance mileage, and it will be accompanied
by a single chime. Starting at 100 miles, remaining range
will be continuously displayed while operating the
vehicle. Chimes will also accompany the 75, 50 and 25
mile remaining distances. The DEF Low telltale will be
on continuously until DEF fluid is topped off.
• Engine Will Not Restart Refill DEF — This message
will display when the DEF driving range is less than 1
mile, DEF fluid top off is required or the engine will not
restart. The message will be displayed in the Instrument
Cluster Display during vehicle start up, and it will be
accompanied by a single chime. The DEF Low telltale
will be illuminated continuously until DEF fluid tank is
filled with a minimum of two gallons of DEF.
28 UNDERSTANDING YOUR INSTRUMENT PANEL

Diesel Exhaust Fluid (DEF) Fault Warning
Messages
There are different messages which are displayed if the
vehicle detects that the DEF system has been filled with a
fluid other than DEF, has experienced component failures,
or when tampering has been detected.
When the DEF system needs to be serviced the following
warnings will display:
•Service DEF System See Dealer — This message will
display when the fault is initially detected and each time
the vehicle is started. The message will be accompanied
by a single chime and the Malfunction Indicator Light.
We recommend you drive to your nearest authorized
dealer and have your vehicle serviced immediately. If
not corrected in 50 miles, vehicle will enter the “Engine
Will not restart in XXXmi Service DEF See dealer”
warning stage and message.
• Incorrect DEF Detected See Dealer — This message will
display if the DEF system has detected the incorrect
fluid has been introduced to the DEF tank. The message
will be accompanied by a single chime. We recommend
you drive to your nearest authorized dealer and have
your vehicle serviced immediately. If not corrected in 30 miles, vehicle will enter the “Engine Will not restart in
XXX mi Service DEF See dealer” warning stage and
message.
• Engine Will Not Restart in XXX mi Service DEF See
Dealer — This message is first displayed if the fault
detected is not serviced after 50 miles of operation. It is
also displayed at 150 miles 125 miles and 100 miles.
System service is required within the displayed mileage.
The message will be displayed during vehicle start up
with an updated distance mileage, and it will be accom-
panied by a single chime. Starting at 100 miles, remain-
ing range will be continuously displayed while operat-
ing the vehicle. Chimes will also accompany the 75, 50
and 25 mile remaining distances. We recommend you
drive to your nearest authorized dealer and have your
vehicle serviced immediately.
• Engine Will Not Restart Service DEF System See
Dealer — This message will display if DEF system issue
detected is not serviced during the allowed period. Your
engine will not restart unless your vehicle is serviced by
your authorized dealer. This message will be displayed
when under 1 mile until engine will not start and each
time the vehicle is started, and will be continuously
displayed. The message will be accompanied by a single
3
UNDERSTANDING YOUR INSTRUMENT PANEL 29

STARTING AND OPERATING
CONTENTS
STARTING PROCEDURES ..................32
▫ Normal Starting .........................33
▫ Automatic Transmission ..................33
▫ Keyless Enter-N-Go — Ignition .............33
▫ Extreme Cold Weather ....................34
▫ Starting Fluids ..........................34
 NORMAL OPERATION ....................35
▫ Cold Weather Precautions ..................36
▫ Engine Idling ..........................38
▫ Stopping The Engine .....................38
▫ Cooling System Tips — Automatic Transmission . .39 
ENGINE BLOCK HEATER — IF EQUIPPED .....40
 FUEL REQUIREMENTS ....................40
▫ Fuel Specifications ......................41
▫ Biodiesel Fuel Requirements ................42
 DIESEL EXHAUST FLUID ...................44
▫ System Overview ........................44
 ADDING FUEL — 1500 DIESEL MODELS .......45
▫ Avoid Using Contaminated Fuel .............47
▫ Bulk Fuel Storage — Diesel Fuel ............48
▫ Diesel Exhaust Fluid Storage ................48
▫ Adding Diesel Exhaust Fluid ...............49
4

NOTE:
•Use of Climatized Ultra Low Sulfur Diesel Fuel or
Number 1 Ultra Low Sulfur Diesel Fuel results in a
noticeable decrease in fuel economy.
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
Sulfur Diesel Fuels which reduces the temperature at
which wax crystals form in fuel.
• The fuel grade should be clearly marked on the pump at
the fuel station.
• The engine requires the use of “Ultra Low Sulfur Diesel
Fuel”. Use of incorrect fuel could result in engine and
exhaust system damage. Refer to “Fuel Requirements”
in “Starting And Operating” for further information.
• If climatized or diesel Number 1 ULSD fuel is not
available, and you are operating below (20°F/-6°C), in
sustained arctic conditions, Mopar Premium Diesel Fuel
Treatment (or equivalent) is recommended to avoid
gelling (see Fuel Operating Range Chart).
Engine Oil Usage
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
Winter Front Usage
A winter front or cold weather cover is to be used in
ambient temperatures below 32°F (0°C), especially during
extended idle conditions. This cover is equipped with four
flaps for managing total grille opening in varying ambient
temperatures. If a winter front or cold weather cover is to
be used the flaps should be in the full open position to
allow air flow to the charge air cooler and automatic
transmission oil cooler. When ambient temperatures drop
Winter Front Cover
4
STARTING AND OPERATING 37

suggested schedule. When operating on biodiesel between
6% and 20%, fuel filter replacement intervals must not
exceed 20,000 Miles (40,233 km).
NOTE:Under no circumstances should oil change inter-
vals exceed 8,000 miles (12,875 km) or 6 months, if regular
operation occurs with 6% - 20% biodiesel blends. Under no
circumstances should fuel filter intervals exceed 20,000
miles (40,233 km), if regular operation occurs with 6% -
20% biodiesel blends. Failure to comply with these Oil
Change and fuel filter requirements for vehicles operating
on biodiesel blends up to B20 may result in premature
engine wear. Such wear is not covered by the New Vehicle
Limited Warranty. The engine may suffer severe damage if
operated with concentrations of biodiesel higher than 20%.
DIESEL EXHAUST FLUID
Your vehicle is equipped with a Selective Catalytic Reduc-
tion system to meet the very stringent diesel emissions
standards required by the Environmental Protection
Agency.
The purpose of the SCR system is to reduce levels of NOx
(oxides of nitrogen emitted from engines) that are harmful
to our health and the environment to a near-zero level.
Small quantities of Diesel Exhaust Fluid (DEF) is injected into the exhaust upstream of a catalyst where, when
vaporized, it converts smog-forming nitrogen oxides
(NOx) into harmless nitrogen (N2) and water vapor (H2O),
two natural components of the air we breathe. You can
operate with the comfort that your vehicle is contributing
to a cleaner, healthier world environment for this and
generations to come.
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid (DEF)
injection system and a Selective Catalytic Reduction (SCR)
catalyst to meet the emission requirements.
The DEF injection system consists of the following compo-
nents:
•
DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
44 STARTING AND OPERATING

The DEF injection system and SCR catalyst enable the
achievement of diesel emissions requirements; while main-
taining outstanding fuel economy, drivability, torque and
power ratings.
Refer to “Instrument Cluster Display” in “Understanding
Your Instrument Panel” for system messages and warn-
ings.
NOTE:
•Your vehicle is equipped with a DEF injection system.
You may occasionally hear an audible clicking noise
from under the vehicle at a stop. This is normal opera-
tion.
• The DEF pump will run for a period of time after engine
shutdown to purge the DEF system. This is normal
operation and may be audible from the rear of the
vehicle.
ADDING FUEL — 1500 DIESEL MODELS
1. Open the fuel filler door. NOTE:
There is no fuel filler cap. A flapper door inside the
filler pipe seals the system.
2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel-
ing.
Diesel Fuel And Diesel Exhaust Fluid Fill Location
1 — Diesel Exhaust Fluid Fill Location
2 — Diesel Fuel Fill Location
4
STARTING AND OPERATING 45

Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with water
will promote the growth of “microbes.” These microbes
form “slime” that will clog the fuel filtration system and
lines. Drain condensation from the supply tank and change
the line filter on a regular basis.
NOTE:When a diesel engine is allowed to run out of fuel,
air is pulled into the fuel system.
If the vehicle will not start, refer to “Maintenance
Procedures/Priming If The Engine Has Run Out Of Fuel”
in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in tempera-
tures between 10° and 90°F (-12° and 32°C), it will last a
minimum of one year.
DEF is subject to freezing at the lowest temperatures. For
example, DEF may freeze at temperatures at or below
12° F (-11° C). The system has been designed to operate in
this environment.
NOTE: When working with DEF, it is important to know
that:
• Any containers or parts that come into contact with DEF
must be DEF compatible (plastic or stainless steel).
Copper, brass, aluminum, iron or non-stainless steel
should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely.
48 STARTING AND OPERATING

Adding Diesel Exhaust Fluid
The DEF gauge (located on the instrument cluster) will
display the level of DEF remaining in the tank. Refer to
“Instrument Cluster” and “Instrument Cluster Descrip-
tions” in “Understanding Your Instrument Panel” for fur-
ther information.
NOTE:
•Driving conditions (altitude, vehicle speed, load, etc.)
will effect the amount of DEF that is used in your
vehicle.
• Another factor is that outside temperature can affect
DEF consumption. In cold conditions, 12° F (-11° C) and
below, the DEF gauge needle can stay on a fixed position
and may not move for extended periods of time. This is
a normal function of the system.
• There is an electric heater inside the DEF tank that
automatically works when necessary. And if the DEF
supply does freeze, the truck will operate normally until
it thaws.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door).
DEF Filler Cap And Fuel Fill 1500/2500/3500 Models
1 — Diesel Exhaust Fluid Fill Location
2 — Fuel Fill Location
4
STARTING AND OPERATING 49

2. Insert DEF fill adapter/nozzle into DEF tank filler neck.
NOTE:
•The DEF gauge may take up to five seconds to update
after adding a gallon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a fault related to the
DEF system, the gauge may not update to the new level.
See your authorized dealer for service.
• The DEF gauge may also not immediately update after a
refill if the temperature of the DEF fluid is below 12F
(-11C). The DEF line heater will possibly warm up the
DEF fluid and allow the gauge to update after a period
of run time. Under very cold conditions, it is possible
that the gauge may not reflect the new fill level for
several drives.CAUTION!
• To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
• DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the system
could be damaged.
• When DEF is spilled, clean the area immediately
with water and use an absorbent material to soak up
the spills on the ground.
• Do not attempt to start your engine if DEF is acci-
dentally added to the diesel fuel tank as it can result
in severe damage to your engine, including but not
limited to failure of the fuel pump and injectors.
(Continued)
50 STARTING AND OPERATING

Intervention Regeneration Strategy — Message
Process Flow
This engine meets all required diesel engine emissions
standards. To achieve these emissions standards, your
vehicle is equipped with a state-of-the-art engine and
exhaust system. These systems are seamlessly integrated
into your vehicle and managed by the Powertrain Control
Module (PCM). The PCM manages engine combustion to
allow the exhaust system’s catalyst to trap and burn
Particulate Matter (PM) pollutants, with no input or inter-
action on your part.
Additionally, your vehicle has the ability to alert you to
additional maintenance required on your vehicle or engine.
Refer to “Instrument Cluster Display” in “Understanding
Your Instrument Panel” for further information.
WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be grass
or leaves coming into contact with your exhaust sys-
tem. Do not park or operate your vehicle in areas where
your exhaust system can contact anything that can
burn.
Maintenance-Free Batteries
Your vehicle is equipped with a maintenance-free battery.
The top of the maintenance-free battery is permanently
sealed. You will never have to add water, nor is periodic
maintenance required.
WARNING!
Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Always wash hands
after handling the battery.
CAUTION!
It is essential when replacing the cables on the battery
that the positive cable is attached to the positive post
and the negative cable is attached to the negative post.
Battery posts are marked (+) positive and negative (-)
and are identified on the battery case. Also, if a “fast
charger” is used while the battery is in vehicle, discon-
nect both vehicle battery cables before connecting the
charger to the battery. Do not use a “fast charger” to
provide starting voltage.
64 MAINTAINING YOUR VEHICLE