Électric injection RENAULT KANGOO 1997 KC / 1.G Foult Finding - Injection Repair Manual

Connect the bornier in place of the computer and check the insulation, continuity and that there is no
interference resistance on the line:
Computer 19 C Throttle potentiometer
Computer 45 B Throttle potentiometer
Computer 46 A Throttle potentiometer
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 6 RH side illuminatedFiche n° 27 side 1/2
THROTTLE POTENTIOMETER CIRCUIT
XR25 aid: CO, CC- or CC+ line 19, 45 or 46 of the computer

6
If BG 5LH is also illuminated, check line 45 of the computer.
If BG 3LH is also illuminated, check line 46 of the computer.NOTES
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
Check the resistance of the throttle potentiometer.
Replace the throttle potentiometer if necessary.
17-165

Check the insulation from 12 V of line :
Computer 48 2 Fuel pump relay
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 8 LH side illuminated Fiche n° 27 side 1/2
FUEL PUMP CIRCUIT
XR25 aid:Only detection of CC+ on line 48 of the computer

8
CO or CC- on line 48 of the computer prevents dialogue with the computer.NOTES
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
The fault persists! Replace the fuel pump relay.
17-166

Connect the bornier in place of the computer and check the insulation and continuity of the line :
Computer 30 2 Injectors 1 and 4
Computer 4 2 Injectors 2 and 3
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 11 LH side illuminated Fiche n° 27 side 1/2
INJECTOR CIRCUIT
XR25 aid:*11 = XX.CO=> CO or CC- line 30 or 4 of the computer
*11 = XX.CC=> CC+ line 30 or 4 of the computer
11
XX = 14 => Cylinder 1 or 4 line 30 of the computer
XX = 23 =
> Cylinder 2 or 3 line 4 of the computerNOTES
Check the resistance of the value for the two faulty injectors.
Replace the injector/s if necessary.
When the ignition is switched on and during the timed phase, check for 12 V on track 1 of the faulty
injector.
If necessary, repair the line from track 1 injector to track 5 fuel pump relay.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-167

Check the insulation, continuity and that there is no interference resistance on the line:
Computer 8 D idle speed regulation stepping motor
Computer 35 A idle speed regulation stepping motor
Computer 9 B idle speed regulation stepping motor
Computer 36 C idle speed regulation stepping motor
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Erase the computer memory using G0**.
Try to start the engine. Switch the ignition on, then deal with the other faults.
Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 14LH side illuminatedFiche n° 27 side 1/2
IDLE SPEED REGULATION CIRCUIT
XR25 aid:CO, CC- or CC+ line 8 or 35 or 9 or 36 of the computer

14
NoneNOTES
Check the resistance of the idle speed regulation stepping motor.
Check the idle speed regulation valve if necessary.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-171

Connect the bornier in place of the computer and check the insulation and continuity of the line:
Computer 42 B Canister bleed valve
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 14RH side illuminatedFiche n° 27 side 1/2
CANISTER BLEED CIRCUIT
XR25 aid:CO, CC- or CC+ line 42 of the computer

14
NoneNOTES
Check the resistance of the canister bleed valve.
Replace the valve if necessary.
Check, ignition on , for 12 V on track A of the canister bleed valve.
Repair if necessary.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
17-172

Connect the bornier in place of the computer and check the insulation and continuity of the line :
Computer 29 2 Coil
Computer 28 1 Coil
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Interpretation of XR25 bargraphs17
D7F 710
engine -
55 tracks
Turn the engine, switch the ignition on and erase the computer memory using
G0**. Try to start the engine. Switch the ignition on, then deal with the other
faults. Remember to carry out a status and parameter check.AFTER REPAIR
Bargraph 16 LH side illuminated Fiche n° 27 side 1
COMPUTER MPA CONNECTION CIRCUIT
XR25 aid:*16 = XX.CO=> CO or CC- line 28 or 29 of the computer
*16 = XX.CC=> CC+ line 28 or 29 of the computer

16
XX = 14 => Cylinder 1 or 4 line 28 of the computer
XX = 23 =
> Cylinder 2 or 3 line 29 of the computerNOTES
Check the resistance of the coil.
Replace the coil if necessary.
Check the + after ignition feed to the coil concerned on track 3.
Repair if necessary.
The fault persists! Replace the injection computer.
IMPORTANT: The computer has probably been damaged by an electric shock. The cause of the damage
must be found before fitting a new computer.
Check the hygiene of the anti-interference condenser on track 4 of the coil.
17-174

Check the insulation and the continuity of the line:
Computer 19 C Throttle potentiometer
Computer 45 B Throttle potentiometer
Computer 46 A Throttle potentiometer
Repair if necessary.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 2THROTTLE POTENTIOMETERFiche n° 27
XR25 aid:# 17 outside tolerances
# 17 does not vary when throttle moves
Status BG 2LH or 2RH, incorrect illumination

No fault bargraphs should be illuminated.
Ignition on or engine running.NOTES
Status bargraph 2RH
incorrect illuminationNoneNOTES
Check the resistance of the throttle potentiometer.
Replace the throttle potentiometer if necessary.
# 17 is fixedNoneNOTES
Check the resistance of the throttle potentiometer when the throttle is activated.
If the resistance varies, check the electrical lines of the sensor.
If the resistance does not vary, check that the sensor is connected mechanically to the throttle.
If necessary, replace the sensor.
# 17 outside tolerancesNoneNOTES
Check the upper and lower stops of the throttle.
Check the accelerator control (points of resistance and friction).
Repair.
17-182

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 15 2 Coolant temperature sensor
Computer 44 1 Coolant temperature sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 3COOLANT TEMPERATURE
XR25 aid:# 02 = Engine temperature ± 5 °C
No fault bargraphs should be illuminated.
NOTES
If the value read is inconsistent, check the sensor correctly follows the standard table of values for
"resistance as a function of temperature".
Replace the sensor if the values are incorrect (
NOTE : If a sensor is incorrect, this is often due to an electric
shock).
17-183

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 20 2 Air temperature sensor
Computer 46 1 Air temperature sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 4AIR TEMPERATUREFiche n° 27
XR25 aid:# 03 = Temperature under the bonnet ± 5 °C
No fault bargraphs should be illuminated.
NOTES
If the value read is incoherent, check the sensor correctly follows the standard table of values for
"resistance as a function of temperature".
Replace the sensor if the values are incorrect (
NOTE : If a sensor is incorrect, this is often due to an electric
shock).
17-184

Check the insulation, continuity and that there is no interference resistance on the electrical line :
Computer 33 B Flywheel signal sensor
Computer 34 A Flywheel signal sensor
Repair.
JSA052.0
INJECTION
Fault finding - Status and parameter interpretation17
D7F 710
engine -
55 tracks
AFTER REPAIRStart the status and parameter check again from the beginning.
DIAG 5TDC DETECTIONFiche n° 27
XR25 aid:Status BG 3LH, incorrect illumination
No fault bargraphs should be illuminated.
When the starter motor is activated.NOTES
Check the resistance of the TDC sensor.
Replace the sensor if necessary.
Check the sensor is correctly mounted.
Repair if necessary.
Check the condition of the target (if it has been removed).
Repair if necessary.
17-185