fuel RENAULT KANGOO 2013 X61 / 2.G Diesel DCM 1.2 Injection Service Manual

13B-155
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP3 The engine starts with difficulty, or starts then stalls
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B, Exhaust,
Catalytic converter: Removal - Refitting).
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
YES
NO
A
DCM1.2_V08_ALP03

13B-160
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP5 Rough idle (pumping)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Visually check the condition of the engine wiring harness.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
A
DCM1.2_V08_ALP05

13B-166
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP9 Engine cut-out (stalling)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply test 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check that the engine has not sucked up its oil (engine racing).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR
388 (Logan/Sandero), MR 451 (Duster),
MR 423 (Thalia 2/Symbol 2) or MR 374
(Kangoo VLL), Mechanical, 19B,
Exhaust, Catalytic converter: Removal
- Refitting).
Visually check the condition of the engine wiring harness.
YES
NO
A
DCM1.2_V08_ALP09

13B-168
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP10 Engine hesitation
NOTESSpecial note:
Only consult this customer complaint after a complete check using the diagnostic tool
(see System operation, Function: Fuel supply management (advance, flow and
pressure), paragraph: flow capacity function (VLC)).
Check that the fuel tank is filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
Is the engine wiring harness cut or pinched? Carry out the necessary repairs.
Is the compression in order? Carry out the necessary repairs.
Is the valve clearance set correctly? Carry out the necessary repairs.
Check the high pressure pump by running TEST 6 High pressure system check.
YES
NO
NO
YES
NO
YES
A
DCM1.2_V08_ALP10

13B-169
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP10
CONTINUED
Is status ET563 Flow capacity function
"ACTIVE"?The vehicle has entered the "Flow capacity
function" program. This function is activated
more easily when: the external temperature is
high, the fuel level in the tank is at 1/4, the
vehicle is laden and if the vehicle speed is high.
Check the condition of the computer connections
(for bent pins, signs of oxidation, silicone, etc.) and
check that the computer connectors lock correctly.Check the diesel filter.
Is it close to the replacement mileage?
Contact the Techline if the customer complaint is
still present.
Replace the diesel filter (see MR 388 (Logan/
Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 13A, Fuel supply, Fuel filter:
Removal - Refitting).
Contact the Techline if the customer complaint is
still present.
A
YES
NO
YES

13B-170
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP11 Loss of power
NOTESSpecial note:
Only address this customer complaint after a complete check with the diagnostic
tool.
See explanation for flow capacity function in system operation.
Is status ET563 Flow capacity function "ACTIVE"?
Using the diagnostic tool, check that the
injector codes (C2I) are correctly
entered on the identification screen. If not,
configure the correct injector codes using
command SC002 Enter injector codesCheck the diesel filter.
Is it close to the replacement mileage?
Replace the diesel filter (see MR 388 (Logan/Sandero),
MR 451 (Duster), MR 423 (Thalia 2/Symbol 2) or MR
374 (Kangoo VLL), Mechanical, 13A, Fuel supply, Fuel
filter: Removal - Refitting).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Is the engine oil level correct? Top up the oil level.
NOYES
NO
YES
NO
A
YES
DCM1.2_V08_ALP11

13B-175
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP 13 Excessive consumption
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.Replace the fuel temperature sensor (see MR
388 (Logan/Sandero), MR 423 (Thalia 2/Symbol
2), MR 451 (Duster) or MR 374 (Kangoo VLL),
Mechanical, 13B, Diesel injection, Rail pressure
sensor: Removal - Refitting). Is the fuel temperature sensor leaking?
Check the low pressure circuit by running TEST 1 Low pressure circuit check.
Visually check that there are no leakages on the high pressure circuit by running TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit by running TEST 5 Inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes
YES
NO
A
DCM1.2_V08_ALP13

13B-180
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP16 Engine rattling, noisy engine, turbocharger noise
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
If the noise is coming from the turbocharger, apply the Technical Note 5164A, Fault finding of noises.
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger. For
example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from the
exhaust, the timing, the gearbox, etc.).
Check that the fuel tank is correctly filled and that the fuel is correct by running TEST 13 Diesel fuel conformity
check.
Check the levels of engine oil and coolant.
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less than
2).
NO
YES
A
DCM1.2_V08_ALP16

13B-182
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP17 Blue, white or black smoke
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Is the compression in order? Carry out the necessary repairs
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 388
(Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
NO
YES
YES
NO
A
DCM1.2_V08_ALP17

13B-184
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.
V1 MR-376-X76-13B000$150.mif
DIESEL INJECTION
Fault finding – Fault Finding Chart13B
DCM 1.2 Injection
Program no.: 4C
Vdiag No.: 08
ALP18 Blue, black or white smoke when accelerating.
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check that the fuel tank is correctly filled and that the appropriate fuel is used.
Apply TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Check that the engine has not sucked up its oil (engine racing).
Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance of the heater plug must be less than 2 ).
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 388
(Logan/Sandero), MR 451 (Duster), MR 423
(Thalia 2/Symbol 2) or MR 374 (Kangoo VLL),
Mechanical, 19B, Exhaust, Catalytic converter:
Removal - Refitting).
Check the air inlet circuit by running TEST 5 Inlet circuit check.
NO
YES
YES
NO
A
DCM1.2_V08_ALP18