cooling RENAULT KANGOO 2013 X61 / 2.G Petrol V42 Injection Workshop Manual

Page 4 of 279

17B-4V2 MR-376-X76-17B050$020.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Injection computer:
The injection computer is located in the engine compartment, behind the battery.
TDC sensor:
This sensor is located on the gearbox casing, behind the engine.
Pinking sensor:
This sensor is located between the four injectors.
Refrigerant pressure sensor:
This sensor is located on the air conditioning circuit.
Injection coolant temperature sensor:
This sensor is located on the engine water chamber.
Injection air temperature sensor:
The air temperature sensor is located at the air circuit inlet.
Downstream oxygen sensor:
The downstream oxygen sensor is located on the exhaust pipe downstream of the catalytic converter.
Upstream oxygen sensor:
The upstream oxygen sensor is located on the exhaust pipe after the manifold.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Brake light switch:
The switch is located on the brake pedal.
Injectors 1, 2, 3, 4:
The injectors are mounted on the engine.
Motorised throttle valve:
The damper valve is located in front of the inlet manifold.
Quadruple ignition coil module (D4D and K7M engines):
The coil module is located in the engine compartment.
Cylinder 1, 2, 3, 4 pencil coils (K4M engine):
They are located on the cylinder head.
Catalytic converter:
The catalytic converter is located on the exhaust pipe downstream of the catalytic pre-converter.
Fan unit relay:
The relay is located on the cooling radiator.
PETROL INJECTION
Fault finding – List and location of components

Page 6 of 279

17B-6V2 MR-376-X76-17B050$030.mif
PETROL INJECTION
Fault finding – Role of components17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
Motorised throttle valve:
The throttle valve allows engine air flow to be managed according to driver requests.
Quadruple ignition coil module (D4D and K7M engines):
The ignition unit enables ignition (explosion timing control).
Cylinder 1, 2, 3, 4 pencil coils (K4M engine):
The pencil coils enable ignition (explosion timing control).
Fan unit relay:
The engine cooling fan unit relay supplies power to the engine cooling fan.
Camshaft dephaser (F4R engine):
The function of the camshaft dephaser (VVT) is to vary the camshaft adjustment.
The system consists of a dephaser (hydraulic part that modifies the camshaft adjustment) and a solenoid valve.

Page 21 of 279

17B-21
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$081.mif
17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF001
PRESENT OR
STOREDCOOLANT TEMPERATURE SENSOR CIRCUIT4.DEF: Voltage too low
5.DEF: Voltage too high
6.DEF: Micro-cut
NOTESSpecial notes:
– The OBD and Level 1 warning lights illuminate.
See the Wiring Diagrams Technical Note for Logan, Sandero, Duster, Thalia 2/
Symbol 2, Clio II F 6, Kangoo VLL.
Check the connection and condition of the connector of the coolant temperature sensor, component code 244
and of the connections of the injection computer, component code 120.
If the connector(s) are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Disconnect the connector of the injection computer, component code 120 (see MR 388 (Logan and Sandero), MR
451 (Duster), MR 423 (Thalia 2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 17B,
Petrol injection, Petrol injection computer: Removal - Refitting).
Measure the resistance of component 244 by connections 3JK and 3C of the injection computer connector,
component code 120.
If the resistance of the coolant temperature sensor, component code 244 is not between 100   X  10 k (K7M,
K4M, D4D engines), 85   X  82 k (Duster F4R and K4M engine) at ambient temperature: replace the coolant
temperature sensor, component code 244 (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia
2/Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 19A, Cooling, Coolant temperature
sensor: Removal - Refitting).
Check the insulation, continuity and absence of interference resistance on the following connections:
–3JK between components 120 and 244.
–3C between components 120 and 244.
If the connection or connections are faulty and if there is a repair method (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
If the fault is still present, contact the Techline.
V42_V04_DF001/ V42_V05_DF001/V42_V06_DF001/V42_V14_DF001/V42_V16_DF001/V42_V18_DF001
PETROL INJECTION
Fault finding – Interpretation of faults

Page 121 of 279

17B-121
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
V2 MR-376-X76-17B050$083.mif
PETROL INJECTION
Fault finding – Interpretation of faults17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
DF721PRESE
NT OR
STOREDENGINE OVERHEATING1.DEF: Operating temperature too high.
NOTESDeal with the stored fault.
Special notes:
After this fault appears:
The Level 1 warning light is illuminated.
The overheating warning light is illuminated.
Check the engine cooling system (see MR 388 (Logan and Sandero), MR 451 (Duster), MR 423 (Thalia 2/
Symbol 2), MR 430 (Clio II F 6) or MR 374 (Kangoo VLL), Mechanical, 19A, Cooling, Engine cooling system:
Check).
Check the coolant temperature sensor by applying TEST 15 Checking the coolant temperature sensor.
Check the correct operation of the engine cooling fans (see Test 16 Checking the fan relay).
If the fault is still present, contact the Techline.
V42_V04_DF721/V42_V05_DF721/V42_V06_DF721/V42_V14_DF721/V42_V16_DF721/V42_V18_DF721

Page 225 of 279

17B-225
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 6 Coolant leak
Check the coolant pump.
Check the cylinder head.
Check the cooling system.
If the fault is still present, contact the techline.
V42_V04_ALP6/V42_V05_ALP6/V42_V06_ALP6/V42_V14_ALP6/V42_V16_ALP6/V42_V18_ALP6

Page 226 of 279

17B-226
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 7 Unusual odour
Check the air pipes.
Check the catalytic converter.
Check the coolant pump.
Check the exhaust manifold.
Check the cylinder head.
Check the timing.
Check the cooling system.
If the fault is still present, contact the techline.
V42_V04_ALP7/V42_V05_ALP7/V42_V06_ALP7/V42_V14_ALP7/V42_V16_ALP7/V42_V18_ALP7

Page 228 of 279

17B-228
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 9 Abnormal smoke in the engine compartment
Check the air pipes.
Check the injector rail.
Check the inlet manifold.
Check the oil circuit.
Check the catalytic converter.
Check the coolant pump.
Check the exhaust manifold.
Check the cylinder head.
Check the timing.
Check the cooling system.
If the fault is still present, contact the techline.
V42_V04_ALP9/V42_V05_ALP9/V42_V06_ALP9/V42_V14_ALP9/V42_V16_ALP9/V42_V18_ALP9

Page 233 of 279

17B-233
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 14 Excessive coolant consumption
Check the engine cooling fan assembly.
Check the coolant pump.
Check the cylinder head.
Check the cooling system.
If the fault is still present, contact the techline.
V42_V04_ALP14/V42_V05_ALP14/V42_V06_ALP14/V42_V14_ALP14/V42_V16_ALP14/V42_V18_ALP14

Page 234 of 279

17B-234
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 15 Excessive oil consumption
Check the engine cooling fan assembly.
Check the oil circuit.
Check the oil filter.
Check the pistons and piston rings.
Check the cylinder head.
Check the valves.
Check the rotating parts.
Check the dipstick.
If the fault is still present, contact the techline.
V42_V04_ALP15/V42_V05_ALP15/V42_V06_ALP15/V42_V14_ALP15/V42_V16_ALP15/V42_V18_ALP15

Page 237 of 279

17B-237
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
V2 MR-376-X76-17B050$160.mif
PETROL INJECTION
Fault finding – Fault Finding Chart17B
V42 Injection
Program No.: 2A
Vdiag No.: 04, 05, 06,
14, 16, 18
ALP 18 The engine starts with difficulty.
Check the air filter unit.
Check the oil.
Check the inlet manifold air pressure sensor by running TEST 7 Air inlet pressure sensor check.
Check the air pipes.
Check the throttle valve by running TEST 3 Throttle valve check.
Check the additional fuel circuit solenoid valve by running TEST 5 Checking the additional fuel tank.
Check the coolant temperature sensor by running TEST 15 Coolant temperature sensor check.
Check the spark plugs.
Check the injector rail.
Check the ignition coil by running TEST 14 Checking the ignition coil.
Check the injectors by running TEST 13 Checking the injectors.
Check the additional petrol circuit pump by running TEST 12 Additional fuel tank pump check.
Check the TDC sensor by running TEST 10 TDC sensor check.
Check the coolant pump.
Check the oil pump.
Check the cylinder head.
Check the camshaft.
Check the valves.
Check the timing.
Check the cooling system.
Check the rotating parts.
Check the accessories belt.
Check the supply relay and the injection computer.
If the fault is still present, contact the techline.
V42_V04_ALP18/V42_V05_ALP18/V42_V06_ALP18/V42_V14_ALP18/V42_V16_ALP18/V42_V18_ALP18

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