RENAULT KANGOO 2013 X61 / 2.G Power Steering Pump Assembly Workshop Manual

3Chassis
V1 MR-376-X76-36B000$TOC.mif
V1
36B
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the
manufacturer in the production of the various component units and accessories from
which his vehicles are constructed."
V1
All rights reserved by Renault s.a.s.
Edition Anglaise
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of
Renault s.a.s.
© Renault s.a.s. 2013
POWER-ASSISTED STEERING PUMP ASSEMBLY
GEPDA
Vdiag No.: 04
Fault finding – Introduction 36B - 2
Fault finding – List and location of components 36B - 3
Fault finding – Operating diagram 36B - 5
Fault finding – Function 36B - 7
Fault finding – Programming 36B - 8
Fault finding – Replacement of components 36B - 9
Fault finding – Fault summary table 36B - 10
Fault finding – Interpretation of faults 36B - 11
Fault finding – Conformity check 36B - 15
Fault finding – Parameter summary table 36B - 19
Fault finding – Interpretation of parameters 36B - 20
Fault finding – Command summary table 36B - 24
Fault finding – Customer complaints 36B - 25
Fault finding – Fault Finding Chart 36B - 26

36B-2V1 MR-376-X76-36B000$010.mif
36B
GEPDA
Vdiag No.: 04
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding method applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Documentation type:
Fault finding procedure (this manual):
●Assisted fault finding (integrated into the diagnostic tool), Dialogys.
Wiring Diagrams:
●Visu - Schéma
Type of diagnostic tools:
●CLIP
Special tooling required:
3. SAFETY INSTRUCTIONS
Safety rules must be observed during any work on a component to prevent any material damage or personal injury:
●check the battery voltage to avoid incorrect operation of computer functions,
●use the proper tools.
*VLL — Very Long LifeVehicle: Thalia 2/Symbol 2, Kangoo VLL*
Function concerned: Power-assisted steering pump
assemblyComputer name: GEPDA
Vdiag No.: 04
Special tooling required
Diagnostic tool
Multimeter
Elé. 1681Universal bornier
GEPDA_V04_PRELI
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Introduction

36B-3V1 MR-376-X76-36B000$020.mif
36B
GEPDA
Vdiag No.: 04
Location of components
1 Power assisted steering pump assembly 4 Diagnostic socket
2 Engine interconnection unit 5 Alternator
3 Passenger compartment fuse box
1
23
4
5
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – List and location of components

36B-4V1 MR-376-X76-36B000$020.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – List and location of components36B
GEPDA
Vdiag No.: 04
Power assisted steering pump assembly
1 Oil reservoir 4 Computer
2 Hydraulic pump (in tank) 5 Signal connector
3 Power connector 6 Electric motor
1
2
46
5
3

36B-5V1 MR-376-X76-36B000$030.mif
36B
GEPDA
Vdiag No.: 04
List of system components and associated component codes:
103Alternator
186Power-assisted steering pump assembly
225Diagnostic socket
777Power supply fuse board
1016Passenger compartment fuse box
AElectric motor
BComputer
777BP15
186 M
225HK
F18 (7.5A)
1016 or 260AP4 (for MERCOSUR) OR AP23
(for BURSA)
AP23 (for KANGOO VLL)
1032A
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Operating diagram

36B-6V1 MR-376-X76-36B000$030.mif
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Operating diagram36B
GEPDA
Vdiag No.: 04
777
M
225
1016
or 260
103BA
186

36B-7V1 MR-376-X76-36B000$040.mif
36B
GEPDA
Vdiag No.: 04
System outline
The electric power-assisted steering system uses a pump assembly which generates the hydraulic pressure
assistance in the steering circuit. The electric motor turns at a constant speed and the system supplies a constant
level of power-assisted steering.
Operation of the electric power-assisted steering system is managed by a computer integrated into the pump
assembly.
Correct system operation is checked using sensors integrated into the pump assembly of the power-assisted
steering.
The power-assisted steering is only available when the ignition is on and the vehicle engine is running (the presence
of the alternator signal is interpreted by the computer as "engine running").
Functions provided
●Main function
Power-assisted steering: the system supplies a constant level of power-assisted steering. The electric motor of the
pump assembly in the power-assisted steering runs at a constant speed.
●Temperature Protection Function
The temperature of the pump assembly is monitored by two sensors, one for the oil temperature, the other for the
temperature of the internal electronics.
There are two possible cases:
●When the maximum of the two temperatures exceeds the high temperature threshold (107°C), the rotation
speed of the electric motor decreases from 2650 rpm to 800 rpm in increments of 40 rpm each second,
for as long as the temperature exceeds the threshold of 107°C,
●When the maximum of the two temperatures exceeds the overheating temperature threshold (125°C), the
pump assembly switches off and no steering assistance is provided for as long as it takes for the
temperature to return below this threshold.
●Fault finding function
The pump assembly computer includes a self-test procedure function. The required information can be accessed
using the diagnostic tool, by the HK line.
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Function

36B-8V1 MR-376-X76-36B000$060.mif
36B
GEPDA
Vdiag No.: 04
SETTINGS
VP001: Write VIN.
This command permits manual entry of the vehicle's VIN into the computer.
Use this command each time the pump assembly of the power-assisted steering is replaced.
Check that the configuration is correct by reading the identification ID010 V.I.N. code.
VP005: Enter After-Sales operation date.
This command allows is used to manual enter the date of the last After-Sales operation on the pump
assembly system of the power-assisted steering.
Use this command after every operation, whether mechanical or electric/electronic, on the pump
assembly of the power-assisted steering.
Consecutively enter the six figures of the date: two for the year, two for the month and two for the
day. E.g. 000706 (06 July 2000).
Check that the configuration is correct by reading the identification ID018 Read last After-Sales
operation date.
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Programming

36B-9V1 MR-376-X76-36B000$070.mif
36B
GEPDA
Vdiag No.: 04
Precautions for use
●The power-assisted steering pump assembly (the computer, the electric motor, the hydraulic pump, the oil
reservoir) cannot be separated.
OPERATIONS FOR REPLACING THE PUMP ASSEMBLY
Before replacing the power-assisted steering pump assembly, perform fault finding on the system and apply the
appropriate fault finding procedure.
The power-assisted steering pump assembly may only be replaced after approval from Techline.
After replacing the pump assembly, calibrate the computer using the diagnostic tool.
When replacing the power-assisted steering pump assembly, perform the following operations:
●disconnect the vehicle battery,
●replace the power-assisted steering pump assembly (see MR 423 Mechanical, 36B, Power-assisted steering,
Power-assisted steering pump assembly: Removal - Refitting),
●reconnect the vehicle battery,
●connect the diagnostic tool, switch on the ignition and establish dialogue with the computer of the power-assisted
steering pump assembly,
●Enter the vehicle VIN using command VP001 Enter VIN (see Programming),
●write the date of the last After-Sales operation using command VP005 Enter After-Sales operation date (see
Programming),
●switch off the ignition for at least 15 seconds for the configurations to register, without disconnecting the battery,
●switch on the ignition and establish dialogue with the computer of the power-assisted steering pump assembly,
●check that there are no faults and that the parameters are correct,
●start the vehicle engine and check that the power-assisted steering pump assembly is operating correctly (power-
assisted steering available with the engine running),
●check that there are no faults and that the parameters are correct. WARNING:
To prevent any accidents, it is essential to disconnect the battery when performing operations on the front axle,
regardless of the operation, to remove the risk of trapping someone between a wheel and the body if the power-
assisted steering is accidentally triggered due to a fault in the pump assembly system.
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Replacement of components

36B-10V1 MR-376-X76-36B000$080.mif
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GEPDA
Vdiag No.: 04
Tool faultAssociated
DTCDiagnostic tool title
DF0025608 Computer
DF0175606 Motor circuit
DF0235613 + After ignition supply
DF0555607 Computer memory
POWER-ASSISTED STEERING PUMP ASSEMBLY
Fault finding – Fault summary table