battery RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

Page 6 of 329

13B-6
MR-372-J84-13B050$039.mif
V17
DIESEL INJECTION
Fault finding – Introduction
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
5. FAULT FINDING LOG
You will always be asked for this log:
– when requesting technical assistance from Techline,
– for approval requests when replacing parts for which approval is mandatory,
– to be attached to monitored parts for which reimbursement is requested. The log is needed for warranty
reimbursement, and enables better analysis of the parts removed.
6. SAFETY INSTRUCTIONS
The safety instructions must be followed at all times when working on components, to avoid damage or injury:
– check the battery voltage to avoid incorrect operation of computer functions,
– use the proper tools.IMPORTANT!IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures a
record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE ESSENTIAL THAT THE FAULT FINDING LOG IS FILLED OUT EVERY TIME IT IS
REQUESTED BY TECHLINE OR THE WARRANTY RETURNS DEPARTMENT

Page 17 of 329

13B-17
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
AIR SUPPLY
Measurement of the fresh air flow
The flow of fresh air entering the engine is measured by a flow sensor (ratiometric hot-wire sensor).
A fresh air temperature sensor is integrated into the air flowmeter.
EGR valve control
The EGR (exhaust gas recirculation) system consists of a direct current EGR valve fitted with a valve position
sensor. The EGR valve is controlled in a closed-loop via the position sensor. Up to a certain rate, exhaust gas
recirculation enables nitrogen oxide (NOx) emissions to be reduced significantly.
Turbocharger control
The turbocharger system consists of a solenoid valve connected to the vacuum pump circuit, which controls the
vanes via a diaphragm to create an overpressure or a vacuum in the fresh air inlet circuit (the overpressure can
reach 2.6 bar).
Damper valve control (for Vdiag 44, 45, 48, 49 and 4D only)
By default the valve is open when in the rest position and is actuated only when the engine is switched off; this has
a damping effect and helps to stop the engine.
It also controls the flow of fresh air during regeneration.
IDLE SPEED MANAGEMENT
The injection computer regulates the idle speed according to the idle speed setpoint which it calculates.
The idle speed setpoint is dependent on:
– the coolant temperature,
– the emission control programs,
– air conditioning requirements,
– the gear ratio engaged (automatic or sequential gearbox),
– the electrical consumers,
– battery voltage.
ENGINE TORQUE MANAGEMENT
The torque structure is the system which translates the driver's request into a torque supplied by the engine. Certain
functions such as the electronic stability program (ESP), the automatic gearbox (BVA) or the sequential gearbox
(BVR), if fitted to the vehicle, use this information.
Each inter-system (ESP, automatic gearbox, sequential gearbox) sends the injection computer a torque request via
the multiplex network.
The injection computer arbitrates between the inter-system torque requests and the driver request (depressing the
accelerator pedal or setting the cruise control/speed limiter function). The result of the arbitration gives the torque
setpoint.
From this torque set point, the computer determines the quantity of fuel to be injected (injection duration and number
of injection processes) and the amount of air required (turbocharging pressure and EGR valve rate) so that the
engine is able to provide the torque required in the best possible conditions (in terms of smooth running
performance, pollutant emissions, etc.).

Page 18 of 329

13B-18
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
MANAGEMENT OF PRE/POSTHEATING
Pre-postheating management involves controlling the heater plugs and the heater plugs indicator light on the
instrument panel (via the multiplex network). The heater plugs are activated by a preheating unit and the power is
provided by the battery.
When the ignition is switched on, the preheating period is activated; the indicator light comes on for a period
dependent on the battery voltage, atmospheric pressure and coolant temperature.
When the coolant temperature is below a certain threshold, a postheating function enables combustion stability,
and thereby engine operation, to be improved (reduction in unburned fuel and pollutant emissions).
MANAGEMENT OF ENGINE COOLANT TEMPERATURE
Engine cooling is guaranteed by a 2-speed fan assembly (GMV) (slow: GMV1 and fast: GMV2).
The injection computer requests the UPC to actuate them via the multiplex network.
To provide cooling:
– Engine running:
GMV1 is activated when the coolant temperature exceeds 96°C and is deactivated when it drops below 94°C.
GMV2 is activated when the coolant temperature exceeds 104°C and is deactivated when it drops below 102°C.
If the engine coolant temperature exceeds the warning threshold of 120°C, the injection computer requests the
instrument panel computer, via the multiplex network, to switch on the coolant temperature warning light. The
warning stops if the coolant temperature drops below 117 ° C.
If the engine coolant temperature exceeds the threshold of 11 5 ° C, the injection computer requests the UPC
computer, via the multiplex network, to switch off the air conditioning compressor so as to reduce the load on the
engine and attempt to limit its rise in temperature. The cut-off request is cancelled if the coolant temperature drops
below 110°C.
If a fault in the coolant temperature sensor circuit is detected, the injection computer requests that the coolant
temperature warning light is lit and that GMV2 is activated.
In addition to engine management, the injection computer centralises the cooling requirements for the air
conditioning and automatic gearbox/sequential gearbox functions (if fitted to the vehicle).
OTHER HOSTED FUNCTIONS
The other functions hosted by the computer are:
– Multiplex line.
– ADAC (Trip Computer).
– Trip Computer Display.
– Engine immobiliser.
– Airbag.
– Engine stop management.
– Starter management.
– Air conditioning.
– Cruise control/speed limiter.

Page 26 of 329

13B-26
MR-372-J84-13B050$273.mif
V17
13B
DIESEL INJECTION
Fault finding – Replacement of components
COMPUTER REPROGRAMMING OPERATIONS
The system can be reprogrammed via the diagnostic socket using the RENAULT CLIP diagnostic tool (see
Technical Note 3585A, Computer programming and reprogramming procedure).
Note:
Before reprogramming the injection computer, move the main Cruise control - Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational. The procedure for resetting the function is as
follows:
– Vehicle ignition on.
– Main switch in rest position (the computer then detects the rest position).
– Switch in Cruise control position to activate the Cruise control function.
– Switch in Speed limiter position to activate the Speed limiter function.
While the computer is being reprogrammed the fan assemblies are triggered automatically.
Before reprogramming the computer:
– Save the computer data to the diagnostic tool (engine adaptives) by performing command SC003 Save
computer data.
After any computer reprogramming operation:
– Switch the ignition off and then on again,
–Use the diagnostic tool to carry out the following procedures:
– run command RZ019 Programming reinitialisation.
– run command SC001 Write saved data to restore the engine adaptives,
– run command SC013 Enter VIN,
– start the engine (warning: the start-up phase may last up to 30 seconds),
– after injection computer reprogramming, stored faults may appear in other computers. Clear the fault memory of
these computers,
– carry out a road test followed by another check with the diagnostic tool.
DO NOT CARRY OUT ANY INJECTOR CODE WRITING ON THE SIEMENS SID304 AND 301 INJECTION
SYSTEMS.IMPORTANT
Switch on the diagnostic tool (mains or cigarette lighter supply).
Connect a battery charger.
Switch off all the electrical consumers (lights, interior lighting, air conditioning, radio CD, etc.).
Wait for the engine to cool (engine coolant temperature < 60 °C and air temperature < 50 °C).
MR-372-J84-13B050$273.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4CProgram No.: B1 and B2

Page 28 of 329

13B-28
MR-372-J84-13B050$273.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Replacement of components13B
COMPUTER REPLACEMENT AND PROGRAMMING OPERATIONS
The system can be programmed via the diagnostic socket using the RENAULT CLIP diagnostic tool (see
Technical Note 3585A, Computer programming and reprogramming procedure).
While the computer is being programmed the fan assemblies are triggered automatically.
Before any replacement and programming of the computer:
– When possible, back up the old computer data (engine adaptives) in the diagnostic tool, by performing
command SC003 "Computer data backup".
After the computer has been programmed:
– Switch the ignition off and then on again.
– Use the diagnostic tool to carry out the following procedures:
– Run command RZ019 Reinitialise programming.
– Run command SC001 Write saved data to restore the engine adaptives,
– Start the engine. Important: the starting phase can last up to 30 seconds.
– Stop the engine (to initialise the computer) and wait 30 seconds.
– Switch on the ignition again and use the diagnostic tool to carry out the following steps:
– Run command SC013 Enter VIN code.
– After the injection has been programmed, stored faults may appear on other computers.
– Clear the fault memory of these computers.
– Carry out a road test followed by a complete check with the diagnostic tool.
After the computer has been programmed:
– Switch the ignition off and then on again.
– Use the diagnostic tool to carry out the following procedures:
– Use command RZ019 Reinitialise programming.
– Use command SC001 Write saved data to restore the engine adaptives.
– Select the UCH field,
– In the repair mode, perform command SC017 Programming injection immobiliser code and follow the
indications provided by the diagnostic tool (command SC017 Programming injection immobiliser code is
accessible in the menu "Secure programming").
– Switch the ignition off and then on again.
– Select the INJECTION field and check ET006 Code programmed.
If ET006 is "YES":
– Start the engine. Important: the starting phase can last up to 30 seconds.
– Stop the engine (to initialise the computer) and wait 30 seconds.
– Switch on the ignition again and use the diagnostic tool to carry out the following steps:
– Perform command SC013 Enter VIN code.
– After the injection has been programmed, stored faults may appear on other computers.
Clear the fault memory of these computers.
If ET006 is: "NO":
– Rerun command SC017 Programming injection immobiliser code and follow the instructions provided by the
diagnostic tool.
– Repeat the method described above.IMPORTANT
– Switch on the diagnostic tool (mains or cigarette lighter supply).
– Connect a battery charger.
– Switch off all the electrical consumers (lights, interior lighting, air conditioning, radio CD, etc.).
– Wait for the engine to cool (engine coolant temperature < 60 °C and air temperature < 50 °C).

Page 48 of 329

13B-48
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF015
PRESENT
OR
STOREDMAIN RELAY CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESSpecial notes:
The "injection control unit supply relay" (50A) is located on the relay plate, inside
the engine compartment connection unit.
Engine stalls or is impossible to restart.
If the fault is present:
The level 2 warning light is lit.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the condition of the battery (see MR 392, 385, 364, 370 and 417, Mechanical, 80A, Battery, Battery:
Removal - Refitting) and carry out fault finding on the charging circuit (see Technical Note 6014A, Charging
circuit check or 87G, Engine compartment connection unit).
Check the condition of the injection supply relay.
Check the injection system fuses (see MR 392, 385, 364, 370 and 417, Mechanical, 81C, Fuses, Fuses: List
and location of components).
Check the connection of the injection computer connector, component code120 (see MR 392, 385, 364, 370
and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
With the ignition on, check for + 12 V on connections BP of the UPC computer, component code 1337.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3FB1 between components 1337 and 120,
–3FB2 between components 1337 and 120,
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, replace the main relay or test the Protection and Switching Unit computer (see
87G, Engine compartment connection unit).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF015 / SID304_V45_DF015 / SID301_V48_DF015 / SID304_V49_DF015 / SID304_V4D_DF015 / SID301_V4C_DF015

Page 59 of 329

13B-59
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF047
PRESENT
OR
STOREDCOMPUTER SUPPLY VOLTAGE
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESProcessing priority in the event of a number of faults:
Deal with fault DF532 Alternator charge signal first if the fault is present or stored.
Conditions for applying the fault finding procedure to a stored fault:
– The fault is declared present with the engine running.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
Check the battery and run fault finding on the charging circuit (see Technical Note 6014A, Checking the
charging circuit or 87G, Engine compartment connection unit).
Check the connection and condition of the injection computer connectors, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the engine and chassis earths.
Check the condition of the relay support plate as well as the positioning and condition of the injection supply
relay, component code 983.
Replace the relay if necessary (see Replacement of components).
With the ignition on, check for the presence of +12 V on the connectionsBP of the main relay support plate,
component code 983 or the Protection and Switching Unit computer, component code 1337.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connections:
–3FB between components983 and 120,
–M between components120 and ME (Bodywork electrical earth).
Or (for Kangoo II):
–3FB1 between components 1337 and 120,
–3FB2 between components 1337 and 120,
–N between component 120 and the earth.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF047 / SID304_V45_DF047 / SID301_V48_DF047 / SID304_V49_DF047 / SID304_V4D_DF047 / SID301_V4C_DF047

Page 88 of 329

13B-88
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF532
PRESENT
OR
STOREDALTERNATOR CHARGE SIGNAL
1. DEF: Values outside limits
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault becomes present after starting the engine.
Special notes:
Rough idle.
Check the connection and condition of the injection computer connectors, component code 120.
If the connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair) repair the connector(s); otherwise, replace the wiring.
Check the battery and run fault finding on the charging circuit (see Technical Note 6014A, Checking the
charging circuit or 87G, Engine compartment connection unit).
Run a multiplex network test (see88B, Multiplexing).
Carry out fault finding on the UPC (see 87G, Engine compartment connection unit).
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF532 / SID304_V45_DF532 / SID301_V48_DF532 / SID304_V49_DF532 / SID304_V4D_DF532 / SID301_V4C_DF532

Page 112 of 329

13B-112
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1001
CONTINUED
Measure the resistance of the particle filter upstream temperature sensor, component code 1287 between
connections 3TD and 3XT.
If the resistance is not:
106170Ω <X <106190Ω at 50°C,
33550Ω < X < 33570Ω at 100°C,
6886Ω < X < 6906Ω at 200°C,
2565Ω < X < 2585Ω at 300°C,1192Ω <X <1212Ω at 400°C,
663Ω <X < 683Ω at 500°C,
277Ω <X < 297Ω at 700°C,
replace the particle filter upstream temperature sensor (see MR 392, 385, 364, 370 and 417, Mechanical,
19B, Exhaust, Particle filter temperature sensors: Removal - Refitting).
Check the connection and condition of the connectors of the fuel pump, component code 218 and of the relay,
component code 236. With the ignition on, check the continuity, insulation and absence of interference resistance
on the following connections:
–M on component 218,
–3AHB between components 218 and 236,
–3AHA between components 236 and 120,
–3FB between components236 and 983,
–BP1 between component 236 and + battery supply
.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check that the exhaust pipe is not cracked or pierced.
Check the effectiveness and condition of the oxidation catalytic converter and the particle filter.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.

Page 115 of 329

13B-115
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1004
PRESENT
OR
STOREDELECTRIC FUEL PUMP RELAY CONTROL CIRCUIT
CC.0 : Short circuit to earth
CC.1 : Short circuit to + 12 V
CO : Open circuit
NOTESConditions for applying the fault finding procedure to a stored fault:
– The fault is declared present after the engine is started or following a road test.
– After running command AC237 Fuel pump relay.
Special notes:
CO/CC.1: the fuel pump is not actuated,
CC.O: the fuel pump is permanently actuated.
The level 1 fault warning light is lit on the instrument panel.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Check the connection and condition of the connector of the electric fuel pump relay, component code 236.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3AHB between components 218 and 236,
–3AHA between components 236 and 120,
–3FB between components236 and 983,
–BP1 between components 236 and + battery supply.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF1004 / SID304_V45_DF1004 / SID301_V48_DF1004 / SID304_V49_DF1004 / SID304_V4D_DF1004 / SID301_V4C_DF1004

Page:   1-10 11-20 next >