brake sensor RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual
Page 10 of 329
13B-10
MR-372-J84-13B050$117.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – List and location of components13B
Heating elements:
The heating elements are located in the cooling circuit before the additional coolant pump which cools the
turbocharger (Vdiag 45, 49 and 4D only).
Coolant temperature sensor:
The sensor is located on the cylinder head near the engine water chamber.
Air temperature sensor:
The air temperature sensor is located at the air circuit inlet, integrated into the air flowmeter.
Turbocharging pressure sensor solenoid valve:
The solenoid valve is located on the turbocharger.
Catalytic converter:
The catalytic converter is located upstream of the exhaust system and downstream of the turbocharger.
Fuel temperature sensor:
The sensor is located near the injection pump and injector return.
Catalytic converter downstream temperature sensor:
The sensor is located after the catalytic converter.
Turbine upstream temperature sensor:
This sensor is located between the exhaust pipe and the turbocharger.
Cruise control/speed limiter on/off switch:
This switch is located in the passenger compartment to the left of the steering wheel near the lighting dimmer.
Water in diesel fuel sensor (optional):
This sensor is located in the diesel filter.
Fan unit relay:
The relay is located on the cooling radiator.
Accelerator potentiometer:
The potentiometer is located on the accelerator pedal.
Brake pedal switch:
The switch is located on the brake pedal.
Clutch pedal switch:
The switch is located on the clutch pedal.
Heater plugs:
The heater plugs are located on the cylinder head.
Particle filter injector:
The injector is located between the particle filter injector fuel pump and the exhaust pipe. (Vdiag 45, 49 and 4D only)
Electric fuel pump:
The pump is located between the tank and the particle filter injector fuel filter. (Vdiag 45, 49 and 4D only)
Page 12 of 329
13B-12
MR-372-J84-13B050$156.mif
V17
13B
DIESEL INJECTION
Fault finding – Operating diagram
1 Flowmeter
2 Air temperature sensor (integrated into the
flowmeter)
3 Turbocharging pressure sensor
4 Air flap
5 Direct current EGR valve
6 Variable geometry turbocharger solenoid
valve (VGT)
7 Flow regulator
8 Pressure regulator
9 Rail pressure sensor
10 Fuel temperature sensor
11 Heater plugs
12 Coolant temperature sensor
13 TDC sensor
14 Camshaft sensor
15 Atmospheric pressure sensor16 Freon pressure sensor
17 Accelerator pedal
18 Clutch switch
19 Brake switch
20 Turbine upstream temperature sensor
21 Catalytic converter downstream temperature sensor
22 Particle filter upstream temperature sensor (SID 304)
23 Particle filter downstream temperature sensor (SID 304)
24 Particle filter differential pressure sensor (SID 304)
25 Particle filter injector fuel pump (SID 304)
26 Particle filter injector (SID 304)
27 Electric coolant pump (SID 304)
28 Heating elements (SID 304)
29 Multiplex line network (multiplexing)
30 Water in diesel fuel sensor (optional)
MR-372-J84-13B050$156.mif
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
Page 22 of 329
13B-22
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
High pressure pump:
The pump draws in fuel from the tank, which passes through a fuel filter and supplies the fuel injectors.
Rail pressure sensor:
This sensor is fitted to the rail and shows the pressure inside the rail.
Rail pressure regulator:
This component regulates the high pressure of the fuel in the injection system.
Fuel flow regulator:
This component regulates the fuel flow of the injection system.
Fuel temperature sensor:
This sensor measures the temperature of the fuel arising from the pump and injector return.
Piezoelectric injectors:
These injectors enable rapid, precise metering of the quantity of fuel injected, with excellent injection process
repetitiveness.
Vacuum pump:
The vacuum pump is driven by the camshaft. The pump provides the vacuum required to operate the following
components: control solenoid valve, brake servo.
Control solenoid valve:
The solenoid valve connects the vacuum pump and the control diaphragm of the turbocharger blades.
Turbocharger:
The turbocharger is used to supply the engine with more air.
Intake air pressure sensor:
This sensor measures the pressure at the turbocharging air cooler output before the damper valve.
Turbocharger pressure sensor:
This sensor measures the pressure at the turbocharging air cooler output before the damper valve.
Air mass flow meter:
The flowmeter measures the amount of fresh air which goes back into the engine.
EGR valve:
The exhaust gas recirculation enables nitrogen oxide (NOx) emissions to be reduced significantly.
EGR position sensor:
The sensor gives the position of the EGR solenoid valve.
Damper valve (Vdiag 44, 45, 48, 49 and 4D only):
The damper valve is used:
– During regeneration in order to control the flow of fresh air.
– When the engine is switched off, to dampen the engine which helps stop the engine.
– When inoperative, the damper valve is by default in the fully open position.
Particle filter:
The particle filter retains the particles for destruction during regeneration, avoiding propagation of these particles in
the atmosphere (Vdiag 45, 49, 4D only).
Page 24 of 329
13B-24
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
Cruise control/speed limiter on/off switch:
This switch turns the cruise control/speed limiter on or off.
Water in diesel fuel sensor (optional):
This sensor indicates if water is present in the diesel.
Fan unit relay:
This relay actuates the motor-driven fan assemblies when a temperature threshold has been exceeded.
Accelerator potentiometer:
The accelerator potentiometer informs the computer about the position of the accelerator pedal (engine load).
Brake pedal switch:
The brake pedal switch informs the computer about the pedal status.
Clutch pedal switch:
The clutch pedal switch informs the computer about the pedal status.
Particle filter injector:
The particle filter injector is a low pressure injector. This injector allows the temperature of the second catalytic
converter to be raised to assist with regeneration of the particle filter (Vdiag 45, 49, 4D only).
Only on Kangoo 2: an evaporator plate is present at the particle filter injector outlet, at the level of the bracket
between the exhaust pipe and the catalytic converter.
Heating elements:
The heating elements heat the engine coolant to enhance user comfort (Vdiag 45, 49, 4D only).
Heater plugs:
The heater plugs preheat the combustion chamber so that the explosion of the fuel mixture occurs under the best
conditions to start the engine.
Page 32 of 329
13B-32
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF038Computer 06061.DEF/2.DEF/4.DEF/
5.DEF/6.DEF/7.DEF/
8.DEF/9.DEF/
10.DEF/11.DEF/
12.DEF/13.DEF/
14.DEF/15.DEF/
16.DEF/21.DEF/
22.DEF/23.DEF3.DEF/17.DEF/
18.DEF/19.DEF/
20.DEF15.DEF/
16.DEF/
17.DEF/
18.DEF/
19.DEF/
20.DEF/22.DEF
DF039Inlet air temperature
sensor circuit0110 - -CO.1/CC.0/
1.DEF
DF047Computer feed voltage 0560 - - -
DF049Refrigerant sensor
circuit0530 - - -
DF051Cruise control/speed
limiter function0575 - - -
DF053Rail pressure
regulation function1089 1.DEF/2.DEF 3.DEF/4.DEF/5.DEF -
DF054Turbocharging
solenoid valve control
circuit0045 CO/CC.0/CC.1 - -
DF056Air flowmeter circuit 0100 CO.0/CC.1 - CO.0/CC.1
DF067Damper valve control
circuit0120 CO/CC.0/CC.1 - -
DF070Clutch switch circuit 0830 - - -
DF086Coolant pump relay
control circuit2600 CO/CC.0/CC.1 - -
DF091Vehicle speed signal 0500 - - -
DF097Camshaft sensor
circuit0340 - - -
DF098Fuel temperature
sensor circuit0180 - - -
DF127Brake switch no. 1
circuit0571 - - -
DF129Requested air flow 0101 1.DEF/2.DEF - 1.DEF/2.DEF
DF173Reverse gear signal 0812 - - -
Page 34 of 329
13B-34
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF886Presence of water in
the diesel fuel2269 - - -
DF887Brake/accelerator
pedal positions2299 - 1.DEF -
DF889Engine protection 2610 - - -
DF953Particle filter absent 2002 - - 1.DEF
DF991Particle filter injector
control circuit 1205 CO/CC.0/CC.1 - CO/CC.0/CC.1
DF999Particle filter
downstream temp.
sensor circuit1544CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1000Particle filter
upstream temp.
sensor circuit242ACC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF-CC.0/CO.1/
1.DEF/2.DEF/
3.DEF
DF1001Particle filter
upstream
temperature
regulation 242B 1.DEF/2.DEF - -
DF1002Static regeneration 2458 1.DEF - -
DF1003Particle filter
differential pressure
sensor circuit 2452 CO.0/CC.1/1.DEF -CO.0/CC.1/
1.DEF
DF1004Electric fuel pump
relay control circuit 2632 CO/CC.0/CC.1 - -
DF1005Heating element
control unit fault
finding 1 connection 1644 1.DEF - -
DF1007Catalytic converter 1
downstream
temperature sensor
circuit 2031CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1008Turbine upstream
temperature
regulation 2080 1.DEF - -
DF1009Catalytic converter 1
downstream
temperature
regulation 2084 1.DEF/2.DEF - -
DF1070Cold loop 0534 - - -
Page 263 of 329
13B-263
MR-372-J84-13B050$819.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of commands
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
SC017
CONTINUED
After-Sales regeneration comprises 4 important stages:
– Heating of the engine and checking for a small quantity of soot in the particle filter by measuring the differential
pressure.
– The system changes from combustion mode and starts to regenerate the particle filter. Gradual cooling of the
particle filter.
– End of After-Sales regeneration.
Stopping conditions:
– Dialogue with the diagnostic tool has been lost.
– Vehicle movement detected by speed sensor.
– Brake or clutch pedal depressed.
– Stop regeneration requested by the diagnostic tool.
– End of test.
The procedure lasts 30 minutes.
– At the end of regeneration, a message announces whether the regeneration has been successful or which
operations to carry out.
CONFIRMING THE REGENERATION PROCESS:
At the end of regeneration, a message appears to announce whether the regeneration was successful:
particle filter regeneration successful: regeneration completed correctly.
weight of soot too high - run command SC017 again: regeneration failed because the weight of soot at
the end of regeneration was too high and the temperature upstream of the particle filter was too low. Check
the oil level before starting another regeneration.
weight of soot too high: regeneration failed because the weight of soot at the end of regeneration was
too high in spite of the correct temperature upstream of the particle filter. The particle filter is full of residue
(regeneration impossible), refer to the fault finding chart ALP21 Particle filter warning light lit.
present or stored fault: regeneration failed because faults were declared.
Refer to the interpretation of faults, after resolving the faults, run command SC017 again.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool
.
Page 277 of 329
13B-277
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 5 Engine idle speed too high
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are
present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check that the accelerator pedal operates correctly (sensor and wiring) (refer to the interpretation of fault DF887
Brake/accelerator pedal position).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP5 / SID304_V45_ALP5 / SID301_V48_ALP5 / SID304_V49_ALP5 / SID304_V4D_ALP5 / SID301_V4C_ALP5
Page 280 of 329
13B-280
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 8Acceleration, increase in engine speed
(when absent)
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the presence and conformity of the fuel by running Test 13 Diesel fuel conformity check.
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are
present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129
Air flow requested and DF056 Air flow sensor circuit).
Check the turbocharging pressure (consult the interpretation of fault DF004 Turbocharging pressure sensor
circuit).
Check that the accelerator pedal operates correctly (sensor and wiring) (refer to the interpretation of fault DF887
Brake/accelerator pedal position).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the low pressure fuel supply system by performing test 1 Low pressure supply check and test 2
Internal fuel transfer pump (ITP) check.
Check the high pressure fuel supply system by performing test 3 High pressure fuel pressure solenoid valve
check, test 4 High pressure pump (HPP) and fuel flow solenoid valve check and test 5 Rail high pressure
regulation circuit check.
Check the injectors by performing test 6 Major leak in injectors/injectors open and test 7 Incorrect injection
amount.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP8 / SID304_V45_ALP8 / SID301_V48_ALP8 / SID304_V49_ALP8 / SID304_V4D_ALP8 / SID301_V4C_ALP8
Page 281 of 329
13B-281
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 9 Engine hesitation
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are
present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check that the accelerator pedal operates correctly (sensor and wiring) (refer to the interpretation of fault DF887
Brake/accelerator pedal position).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the clutch pedal (connector and wiring) (refer to the interpretation of fault DF070 Clutch switch circuit).
Check the vehicle speed signal (refer to the interpretation of fault DF091 Vehicle speed signal).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Carry out a multiplex network test using the CLIP diagnostic tool.
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129
Air flow requested and DF056 Air flow sensor circuit).
Check the low pressure fuel supply system by performing test 1 Low pressure supply check and test 2
Internal fuel transfer pump (ITP) check.
Check the high pressure fuel supply system by performing test 3 High pressure fuel pressure solenoid valve
check, test 4 High pressure pump (HPP) and fuel flow solenoid valve check and test 5 Rail high pressure
regulation circuit check.
Check the injectors by performing test 6 Major leak in injectors/injectors open and test 7 Incorrect injection
amount.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP9 / SID304_V45_ALP9 / SID301_V48_ALP9 / SID304_V49_ALP9 / SID304_V4D_ALP9 / SID301_V4C_ALP9