df1003 RENAULT SCENIC 2011 J95 / 3.G Engine And Peripherals Siemens Injection Workshop Manual

Page 21 of 329

13B-21
MR-372-J84-13B050$195.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Function13B
Faults that activate the OBD warning light
PRECAUTIONS/RISKS
The main recommendation regarding the system is:
Never electrically disconnect the injectors with the engine running.
The piezoelectric technology used for the injector system means that the injectors receive a control pulse to open
and another control pulse to close. If the injector is disconnected between these 2 pulses while the engine is
running, i.e. during the actual injection process, the injector will remain open long enough to create very
unfavourable thermodynamic conditions in the cylinder(s) or generate hydraulic pressure which may result in
engine damage. Tool fault Associated DTC Diagnostic tool title
DF003 2226Atmospheric pressure sensor circuit
DF004 0235Turbocharging pressure sensor circuit
DF011 0641Sensor feed no. 1 voltage
DF012 0651Sensor feed voltage no. 2
DF016 0487EGR control circuit
DF026 0201Cylinder 1 injector control circuit
DF027 0202Cylinder 2 injector control circuit
DF028 0203Cylinder 3 injector control circuit
DF029 0204Injector cylinder 4 control circuit
DF038 0606Computer
DF039 0110Inlet air temperature sensor circuit
DF056 0100Air flow sensor circuit
DF129 0101Air flow requested
DF202 2413EGR valve
DF209 0409EGR valve position sensor circuit
DF582 0069Pressure consistency
DF953 2002Particle filter absent
DF991 1205Particle filter injector control circuit
DF1000 242AParticle filter downstream temperature sensor circuit
DF1003 2452Particle filter differential pressure sensor circuit
The injector voltage is very high (much higher than that of conventional injectors)
This voltage can be as much as 150 V.

Page 34 of 329

13B-34
MR-372-J84-13B050$351.mif
V17
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2DIESEL INJECTION
Fault finding – Fault summary table13B
Tool
faultDiagnostic tool titleAssociated
DTCLevel 1 fault warning
light illuminatedLevel 2 fault warning
light illuminatedOBD warning
light illuminated
DF886Presence of water in
the diesel fuel2269 - - -
DF887Brake/accelerator
pedal positions2299 - 1.DEF -
DF889Engine protection 2610 - - -
DF953Particle filter absent 2002 - - 1.DEF
DF991Particle filter injector
control circuit 1205 CO/CC.0/CC.1 - CO/CC.0/CC.1
DF999Particle filter
downstream temp.
sensor circuit1544CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1000Particle filter
upstream temp.
sensor circuit242ACC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF-CC.0/CO.1/
1.DEF/2.DEF/
3.DEF
DF1001Particle filter
upstream
temperature
regulation 242B 1.DEF/2.DEF - -
DF1002Static regeneration 2458 1.DEF - -
DF1003Particle filter
differential pressure
sensor circuit 2452 CO.0/CC.1/1.DEF -CO.0/CC.1/
1.DEF
DF1004Electric fuel pump
relay control circuit 2632 CO/CC.0/CC.1 - -
DF1005Heating element
control unit fault
finding 1 connection 1644 1.DEF - -
DF1007Catalytic converter 1
downstream
temperature sensor
circuit 2031CC.0/CO.1/ 1.DEF/
2.DEF/ 3.DEF--
DF1008Turbine upstream
temperature
regulation 2080 1.DEF - -
DF1009Catalytic converter 1
downstream
temperature
regulation 2084 1.DEF/2.DEF - -
DF1070Cold loop 0534 - - -

Page 44 of 329

13B-44
MR-372-J84-13B050$390.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No. 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF011
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE NO. 1
1. DEF: Signal outside lower limit
2. DEF: Signal outside upper limit
NOTESPriorities when dealing with a number of faults:
If one or more of the following faults are present at the same time:
–DF009 Pedal potentiometer circuit gang 2, check that the pedal sensor
connector is connected correctly.
–DF007 Rail pressure sensor circuit, check that the rail pressure sensor connector
is connected correctly.
–DF056 Air flow sensor circuit, check that the air flow sensor connector is
connected correctly.
–DF209 EGR valve position sensor circuit, check that the EGR valve position
sensor connector is connected correctly.
–DF1003 Particle filter differential pressure sensor circuit, check that the
connector of the particle filter differential pressure sensor is connected correctly.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after the ignition has been switched on.
Special notes:
If the fault is present:
– The cruise control/speed limiter is deactivated.
– Power is restricted.
–The level 1 warning light is lit.
–The OBD warning light is lit.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and KANGOO II Wiring
diagrams Technical Note.
The sensors connected to supply no. 1 are:
–rail pressure sensor, component code1032,
–accelerator pedal potentiometers gang 2 sensor, component code921,
–air flowmeter sensor, component code799,
–EGR valve position sensor, component code 1460.
–particle filter differential pressure sensor, component code 1290.
To locate the potentially defective sensor and/or connection, disconnect one of these sensors and then check
whether the fault becomes stored.
If the fault is still present, start the operation again with each sensor (one by one).
(Wait several seconds between each disconnection to allow the computer to detect the fault)
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF011 / SID304_V45_DF011 / SID301_V48_DF011 / SID304_V49_DF011 / SID304_V4D_DF011 / SID301_V4C_DF011

Page 85 of 329

13B-85
MR-372-J84-13B050$429.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
*diff: differential
*temp: temperatureDF308
PRESENT
OR
STORED
CLOGGED PARTICLE FILTER
1. DEF: Signal outside upper limit
NOTESPriorities when dealing with a number of faults:
Deal with faults stored in the computer first.
Ask the customer about vehicle usage: driving style, type of journey, etc.
Conditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
– particle filter regeneration is inhibited,
– the EGR function is inhibited,
– the vehicle performance is reduced,
– the level 1 warning light is lit and a warning message (or light) is displayed on the
instrument panel.
Check that there are no leaks or blockages in the exhaust pipe,
Repair if necessary.
Carry out an After-Sales regeneration (before and after each regeneration, check the oil and diesel fuel levels).
Run command SC017 Particle filter regeneration (see Interpretation of commands).
Use ALP 21: Particle filter warning light lit.
Deal with the interpretation of fault DF1003 Particle filter differential pressure sensor circuit.
Check the exhaust system.
Deal with the interpretation of fault DF1000 Particle filter upstream temperature sensor circuit.
Deal with the interpretation of fault DF1007 Catalytic converter 1 downstream temperature sensor circuit.
Deal with the interpretation of fault DF999 Particle filter downstream temperature sensor circuit.
Deal with the interpretation of fault DF652 Turbine upstream temperature sensor circuit.
Carry out Te s t 1 0: Air Chain at the level of the turbocharger.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
Explain to the customer how the particle filter system works.
SID301_V44_DF308 / SID304_V45_DF308 / SID301_V48_DF308 / SID304_V49_DF308 / SID304_V4D_DF308 / SID301_V4C_DF308

Page 105 of 329

13B-105
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF953
PRESENT
OR
STOREDPARTICLE FILTER ABSENT
1. DEF: Signal outside lower limit
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Priorities when dealing with a number of faults:
Deal with the following faults first: DF1003 Particle filter differential pressure
sensor circuit.
If the fault is present:
– smoke is emitted,
– the OBD warning light is lit.
Visually check the particle filter.
Check that the particle filter is in good condition.
Check that the exhaust is not broken or damaged.
Apply the interpretation of fault DF1003 Particle filter differential pressure sensor circuit.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF953 / SID304_V45_DF953 / SID301_V48_DF953 / SID304_V49_DF953 / SID304_V4D_DF953 / SID301_V4C_DF953

Page 114 of 329

13B-114
MR-372-J84-13B050$468.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of faults
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
DF1003
PRESENT
OR
STOREDPARTICLE FILTER DIFFERENTIAL PRESSURE SENSOR
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1. DEF: Signal inconsistency
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present:
– the level 1 warning light is lit,
– the OBD warning light illuminates after three consecutive driving cycles
(starting + 5 seconds + switching off the ignition and waiting 1 minute).
– the particle filter fault finding procedure is inhibited,
– particle filter regeneration is inhibited.
Priorities when dealing with a number of faults:
Deal with fault DF011 Sensor supply voltage no. 1 first if it is present or stored.
Use CLIO III, MODUS, MEGANE II ph2, SCENIC II ph2 and Kangoo II Wiring
diagrams Technical Note.
Visually inspect the condition of the pressure pipes of the differential pressure sensor.
Check that they are sealed and in the correct position.
Check the connection and condition of the connector of the particle filter differential pressure sensor,
component code 1290 (see MR 392, 385, 364, 370 and 417, Mechanical, 19B, Exhaust, Particle filter
pressure sensor: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the connection and condition of the injection computer connector, component code 120 (see MR 392,
385, 364, 370 and 417, Mechanical, 13B, Diesel injection, Diesel injection computer: Removal - Refitting).
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check the continuity, insulation and the absence of interference resistance on the following connections:
–3YD between components 1290 and 120,
–3AAM between components 1290 and 120,
–3TL between components 1290 and 120.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Connect a pressure gauge (fitted with a manual pump) to the sensor.
Vary the pressure between
0 and 1000 mbar and check that the value of parameter PR414 Particle filter
differential pressure is nearly identical.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer fault memory.
Carry out a road test followed by another check with the diagnostic tool.
SID301_V44_DF1003 / SID304_V45_DF1003 / SID301_V48_DF1003 / SID304_V49_DF1003 / SID304_V4D_DF1003 / SID301_V4C_DF1003

Page 244 of 329

13B-244
MR-372-J84-13B050$780.mif
V17
DIESEL INJECTION
Fault finding – Interpretation of parameters
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
*sens: sensor
*Circ: circuit
*diff: differential
*Press: PressurePR669
PARTICLE FILTER DIFF* PRESS* SENS* VOLTAGE
PARAMETER
DEFINITIONThis parameter indicates the voltage of the particle filter differential pressure sensor in
volts.
NOTESSpecial notes:
Only perform these tests if the parameters do not correspond with the system
operation programming.
Conformity check with the engine stopped and the ignition on, or the engine running and the engine
coolant temperature > 80°C
PR669 ≈5V
In the event of a fault, consult the interpretation of DF1003 Particle filter differential pressure sensor circuit.
AFTER REPAIRDeal with any faults displayed by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
SID304_V4D_PR669/SID304_V45_PR669/SID304_V49_PR669/SID301_V4C_PR669

Page 284 of 329

13B-284
MR-372-J84-13B050$897.mif
V17
DIESEL INJECTION
Fault finding – Fault Finding Chart
Siemens Injection
SID301 and 304
Vdiag No.: 44-45-48-49-4D-4C
Program No.: B1 and B2
13B
ALP 12 Loss of power
NOTESOnly address this customer complaint after a complete check with the diagnostic
tool.
Check the presence and conformity of the fuel by running Test 13 Diesel fuel conformity check.
Check that the fuel filter is in good condition and clean.
Check the engine oil grade and level.
Check the cooling system (fluid level) (see MR 385 392 364, 370 or 417, Mechanical, 19A, Cooling).
Check the injection computer: that the connections and wiring are in good condition, that earths and feeds are
present.
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Check the air inlet circuit (refer to the interpretation of fault DF301 Air inlet circuit).
Check that the damper valve operates correctly (refer to the interpretation of fault DF641 Damper valve circuit).
Check the air flowmeter (refer to the interpretation of faults DF039 Inlet air temperature sensor circuit, DF129
Air flow requested and DF056 Air flow sensor circuit).
Check that the accelerator pedal operates correctly (sensor and wiring) (refer to the interpretation of fault DF887
Brake/accelerator pedal position).
Check the clutch pedal (connector and wiring) (refer to the interpretation of fault DF070 Clutch switch circuit).
Check the vehicle speed signal (refer to the interpretation of fault DF091 Vehicle speed signal).
Check the turbocharging pressure (refer to the interpretation of fault DF004 Turbocharging pressure sensor
circuit).
If the wiring is faulty and there is a repair method (see Technical Note 6015A, Repairing electrical wiring,
Wiring: Precautions for repair), repair the wiring, otherwise replace the wiring.
Deal with the following faults:
– DF1003 Particle filter differential pressure sensor circuit.
– DF1000 Particle filter upstream temperature sensor circuit.
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
SID301_V44_ALP12 / SID304_V45_ALP12 / SID301_V48_ALP12 / SID304_V49_ALP12 / SID304_V4D_ALP12 / SID301_V4C_ALP12