headlights RENAULT TWINGO 2009 2.G Electrical Equipment Workshop Manual

Page 1 of 241

© Renault s.a.s 2007 "The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
JUNE 2009 EDITION ANGLAISE
X44
8Electrical equipment
80ABATTERY
80BHEADLIGHTS
81AREAR LIGHTING
81BINTERIOR LIGHTING
81CFUSES
82AENGINE IMMOBILISER
82BHORN
83AINSTRUMENT PANEL
83DCRUISE CONTROL
84ACONTROL - SIGNALS
85AWIPING - WASHING

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TWINGO - Section 8
Contents
Pages
TWINGO - Section 8 ContentsPages
80A BATTERY
Battery: Precautions for the
repair 80A-1
Battery: Removal - Refitting 80A-2
Battery tray: Removal -
Refitting 80A-6
80B HEADLIGHTS
Front lighting: List and
location of components 80B-1
Halogen bulb: Removal -
Refitting 80B-3
Remote headlight beam
adjustment motor: Removal -
Refitting 80B-5
Halogen headlight: Removal
- Refitting 80B-7
Halogen headlight:
Adjustment 80B-9
Front fog light: Removal -
Refitting 80B-10
Side indicator: Removal -
Refitting 80B-1381A REAR LIGHTING
Rear lighting: List and
location of components 81A-1
Rear wing light: Removal -
Refitting 81A-3
Rear light bulb: Removal -
Refitting 81A-4
3rd brake light: Removal -
Refitting 81A-6
Number plate light: Removal
- Refitting 81A-8
81B INTERIOR LIGHTING
Interior lighting: List and
location of components 81B-1
Interior light: Removal -
Refitting 81B-2
Door switch: Removal -
Refitting 81B-3
Luggage compartment light:
Removal - Refitting 81B-5
81C FUSES
Fuses: List and location of
components 81C-1

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80B-1
HEADLIGHTS
Front lighting: List and location of components
80B
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
1 - Signalling light switch
To remove the signalling light switch (see 84A, Con-
trol - Signals, Signals and lighting switch: Removal
- Refitting, page 84A-8) .2 - UCH
The UCH is located in the dashboard, above the pas-
senger compartment relay/fuse box, for removal (see
87B, Passenger compartment connection unit,
UCH: Removal - Refitting, page 87B-1) .
3 - Passenger compartment fuse and relay box No. Description
(1) Signalling light switch
(2) UCH
(3) Passenger compartment fuse and relay
box
(4) Halogen headlight
(5) Fog light
(6) Side indicator
121133
119507
119504

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80B-2
HEADLIGHTS
Front lighting: List and location of components
80B
4 - Halogen headlight
5 - Fog light6 - Side indicator
121210
121210
121205

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80B-3
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aSwitch off the ignition.
II - REMOVAL OPERATION FOR PART
CONCERNED
1 - Indicator bulb
aDisconnect the indicator connector.
aTurn the indicator bulb mounting a quarter of a turn
anti-clockwise (1) .
aRemove:
-the indicator "bulb mounting - bulb" assembly,
-the bulb from its mounting.2 - Side light bulbs
aRemove the cover (2) .
aDisconnect the side light connector.
aRemove:
-the "bulb mounting - bulb" assembly (3) from the
side light,
-the bulb from its mounting.
119377
119377
121386

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80B-4
HEADLIGHTS
Halogen bulb: Removal - Refitting
80B
3 - Dipped beam headlight and main beam
headlight bulb
aRemove the cover (2) .
aDisconnect the dipped beam headlight and main
beam headlight connector.
aUndo the clip (4) at (5) .
aRemove the dipped beam headlight and main beam
headlight bulb (6) .REFITTING
REFITTING OPERATION FOR PART CONCERNED
1 - Indicator bulb
aRefit:
-a PY21W approved bulb on the indicator bulb
mounting,
-the "bulb mounting - bulb" assembly on the
halogen headlight.
aTurn the indicator bulb mounting a quarter of a turn
clockwise.
aConnect the indicator connector.
2 - Side light bulbs
aRefit:
-a W5W approved bulb on the side light bulb moun-
ting,
-the "bulb mounting - bulb" assembly on the
halogen headlight.
aConnect the side light connector.
aRefit the cover.
3 - Dipped beam headlight and main beam
headlight bulb
aRefit an H4 approved bulb on the halogen headlight.
aFit the clip onto the halogen headlight.
aConnect the dipped beam headlight and the main
beam headlight connector.
aRefit the cover.
119377
119378

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80B-5
HEADLIGHTS
Remote headlight beam adjustment motor: Removal - Refitting80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the headlights (see 80B, Headlights, Halogen
headlight: Removal - Refitting, page 80B-7) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aTighten the beam adjustment bolt (1) (a maximum of
six turns).
aApply pressure to (2) .
aUnclip the beam adjustment motor by removing the
clip (3) and turning the beam adjustment motor an
eighth of a turn towards the outside of the headlight
(4) .
aUncouple the ball joint (5) from the reflector shell by
tilting the beam adjustment motor slightly.
119379
119380

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80B-6
HEADLIGHTS
Remote headlight beam adjustment motor: Removal - Refitting80B
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
a
aKeep the reflector shell towards the rear of the lens
unit while pulling on the bulb holder. (6)
aFit the ball joint (5) into the groove (7) on the headli-
ght.
aRefit the beam adjustment motor, turning it an eighth
of a turn towards the inside of the headlight.
aLoosen the beam adjustment bolt by the same num-
ber of turns as during removal.
II - FINAL OPERATION.
aRefit:
-the front headlights (see 80B, Headlights,
Halogen headlight: Removal - Refitting, page
80B-7) ,
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the headlights (see 80B, Headlights,
Halogen headlight: Adjustment, page 80B-9) . Note:
When refitting a new beam adjustment motor,
tighten the adjusting screws by six turns.
119380
Note:
The ball joint should not just be in contact with
the groove, it should be fitted into it.

Page 19 of 241

80B-7
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aSwitch off the ignition.
aRemove:
-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection).II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the bolts (1) from the halogen headlight.
aRemove the halogen headlight.
119376
119375

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80B-8
HEADLIGHTS
Halogen headlight: Removal - Refitting
80B
aRemove the cover (2) from the halogen headlight.
aDisconnect the halogen headlight connectors.
aRemove:
-the headlight,
-the halogen headlight bulbs (see 80B, Headlights,
Halogen bulb: Removal - Refitting, page 80B-3) .
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the halogen headlight bulbs (see 80B, Headli-
ghts, Halogen bulb: Removal - Refitting, page
80B-3) .
aConnect the halogen headlight connectors.
aRefit:
-the halogen headlight cover,
-the halogen headlight,
-the halogen headlight bolts.
II - FINAL OPERATION.
aRefit:
-the front bumper (see Front bumper: Removal -
Refitting) (MR 412, 55A, Exterior protection),
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (MR 412, 55A, Exterior
protection),-the front wheels (see Wheel: Removal - Refitting)
(MR 411, 35A, Wheels and tyres).
aAdjust the halogen headlights (see 80B, Headli-
ghts, Halogen headlight: Adjustment, page 80B-
9) .
119377

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