engine SAAB 9-3 2005 Repair Manual

186 Starting and drivingRecommendations for cars with
manual transmissionRises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
When the needle is just outside the red
zone, the A/C compressor will be switched
off and, on certain engine variants, the max-
imum engine torque will be limited.
When continuing your journey, select a low
gear in which the engine speed is about
3,500 rpm until the incline eases.
Trailer hitch loadThe weight distribution on the trailer makes
a lot of difference to the handling properties
of the car and trailer combination. With a
two-wheel trailer, concentrate the load over
the wheels and keep it as low as possible.
The trailer should be loaded so that the load
on the towball is 110–165 lbs. (50–75 kg).
Note that this load must be included in the
total load for the car. If this now exceeds the
specified load capacity, the load in the trunk
may have to be reduced by the correspond-
ing amount.
WARNING
Remember to use engine-braking (selec-
tor position 1, 2, or 3) to spare the brakes
when you are driving on a long or steep
downhill slope.
Overheating can cause the brakes to
fade!
Distribution of load in trailera Light
b Moderate
cHeavy
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189 Starting and driving
Driving with a loadThe handling characteristics are affected by
how the car is loaded.
Driving with the trunk lid
openIf you must drive with the trunk lid open,
close all windows and the sunroof (if
equipped) and set the cabin fan to its high-
est speed setting.
Driving in deep water
NOTICE Place the heaviest load as far forward
and as low as possible in the trunk.
 Secure the load to the lashing eyes
(see page 143).
 Heavy loads mean that the car’s
center of gravity is further back. As a
result, the car will sway more during
evasive steering.
 Never exceed the permissible load of
the roof box, even if there is room for
more.
 Ensure that the tire pressure is correct
– slight overinflation is preferable to
underinflation.
 The braking distance of a loaded car is
always greater. Keep your distance
from the vehicle in front.
 Do not exceed the car’s permissible
gross vehicle weight or axle load (see
page 268).
 Roof loads can negatively affect tele-
communication.
For further information on tires see
page 234.
WARNING
Avoid driving with the trunk lid partly or
fully open, since exhaust fumes can be
drawn into the cabin.
NOTICEDo not drive in puddles or water deeper
than 7 in. (20 cm) and do not drive faster
than 3–4 mph. Water can otherwise be
sucked into the engine. The engine will be
seriously damaged if water enters the
intake system.
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190 Starting and drivingDriving at nightBear in mind the following points, especially
when driving at night:
 Nighttime driving requires your full
concentration
 Do not rush. Count on your journey taking
slightly longer.
 The number of drivers under the influence
of drugs is likely to be greater at night than
during the day.
 Do not stare at the headlights of oncom-
ing vehicles.
 Avoid driving at night if you have poor
eyesight. Night vision deteriorates with
age.
 Keep your car’s headlights, windows and
mirrors clean. Also, if you wear glasses,
make sure they are clean.
 Make sure you are well rested before
starting a long journey. Take a break
every other hour.
 Only eat light meals. Heavy meals have a
tendency to induce tiredness.
 Wild animals prefer to move at dusk and
dawn.
 Check the headlight levelling setting (see
page 96).
Towing the car
Front towing eye
WARNING
 Remember that the brake servo does
not operate when the engine is off.
Much greater pressure than normal
will therefore be required to operate
the brake pedal.
 Nor does the steering servo operate
when the engine is off. The steering
will therefore be much heavier than
usual.
 The towing vehicle should always be
heavier than the vehicle on tow.
 Never allow passengers to ride in the
car when it is on tow.
 Always seek professional help if the
car needs to be recovered.
 The ignition switch must be in the ON
position if the car is moved with the
engine not running.
 The steering wheel lock must be
disengaged before towing the car.
 The steering wheel lock disengages
when the remote control is inserted
into the ignition switch, if the battery
has sufficient charge.
WARNING
 Make sure that the towing eye is
screwed in tightly. It has a left-hand
thread!
 The towing eye is only designed for
towing the car on roads. It must not
be used to pull the car out of a ditch,
for example.
 Make sure that all bystanders keep a
suitable distance, in case the towing
eye or tow rope should snap. The
towing eye or tow rope could catapult
off and cause seriously injury.
 Never drive with the towing eye fitted
to the front bumper. Return it to its
designated storage space.
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192 Starting and drivingAlways try to keep the towrope taut by
gently applying the brake of the car on tow,
as necessary. This will avoid the towrope
being jerked violently.
Cars with automatic transmission:
Always observe the speed limit for vehicles
on tow. Whatever the speed limit, the car
must not be towed at speeds exceeding
30 mph (50 km/h) nor for a distance of more
than 30 miles (50 km). If the car needs to be
transported over a longer distance, a tow
truck or flatbed truck must be called out.
The engine cannot be started by towing or
pushing the car. In an emergency, the
engine can be started as described under
"Jump starting" on page 193.
Vehicle recoveryIf the car has to be transported on a flatbed
truck, or similar, it must be securely
strapped down. There are attachment
points for this purpose on the underside of
the car. The attachment points are oblong
hole that have been reinforced to cope with
the stresses that arise during this type of
transport.
Transporting the car
NOTICE The car must be towed front first.
 If the car is to be towed with the front
wheels off the ground, make sure the
parking brake is off, as this acts on the
rear wheels.
NOTICEIf a car with sports (lowered) chassis is
transported, for example on a flat bed
truck, take extra care not to damage the
spoiler and/or underbody.
Attachment points for anchorage straps
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194 Starting and drivingIt is essential when a donor battery is to be
used to jump start the car that the jump
leads be connected correctly to prevent
arcing.
To jump start your vehicle:
1 Check the other vehicle. It must have a
12-volt battery with a negative ground
system.2 Get the vehicles close enough so the
jumper cables can reach, but be sure the
vehicles are not touching each other. If
a poor connection on the negative
jumper cable should exist, it is possible
for damage to be caused to electrical
systems/components of either vehicle
should inadvertent contact be made.
You would not be able to start your car
and bad grounding could damage the
electrical systems.
3 Turn off the ignition on both vehicles.
Turn off lights that are not needed, and
radios. This will avoid sparks and help
save both batteries and it could save
your radio.4 Open the hood and locate the battery.
Find the positive (+) and negative (–) termi-
nals on the battery.NOTICEIgnoring these steps could result in costly
damage to your vehicle that would not be
covered by your warranty.
Trying to start your car by pushing or pull-
ing it could damage your vehicle, even if
you have a manual transmission. If you
have an automatic transmission, your
vehicle cannot be started by pushing or
pulling it.
NOTICEIf the other system is not a 12-volt system
with a negative ground, both vehicles can
be damaged.
WARNING
You could be injured if the vehicles roll.
Set the parking brake firmly on each vehi-
cle. Put an automatic transmission in P
(Park) or a manual transmission in
Neutral.
NOTICEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.Jump starting
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195 Starting and driving
5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to negative (–). Do
not connect (+) to (–) or you will get a
short that could injure you or would
damage the battery and maybe other
parts as well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the negative (–) cable to
the good battery’s negative terminal.
9 Attach the cable to the discharged
battery’s negative terminal.
10 Start the vehicle with the good battery
and run the engine for a while.
11 Try to start the vehicle with the
discharged battery. If it does not start
after a few tries, it probably needs
service.
Note. If the current in the low battery is
too low it might be necessary to wait
several minutes with the cables
connected before you can start the
engine with the low battery.
12 Remove the cables in reverse order to
prevent electrical shorting. Take care
that they do not touch each other or any
other metal.
Using a battery charger/starter
unitTo avoid damaging the car’s electrical
system and electronics, the following rules
must be followed when charging the battery
or jump starting the car.
 If the charger or starter unit can be set to
different voltages (6V/12V/18V/24V), 12V
must be selected.
 Follow the manufacturer’s instructions
supplied with the charger or starter unit.
 No other apparatus that are grounded or
connected to the mains must be
connected to the car during charging or
jump starting.
 The charger or starter unit must under no
conditions produce a voltage greater
than:
 16V continuous
 18V for 60 min.
If you are unsure about the charge rating of
the unit, disconnect the battery clamp from
the positive terminal before connecting the
unit to the battery.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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196 Starting and drivingFor long tripsBefore starting off on a long journey, it is
advisable to have your car inspected by
your Saab dealer.
Obtain a few important items to take along
on your journey, such as spare bulbs, wiper
blades, fuses, a drive belt (poly-V-belt) and
the like.
You can check some points yourself before-
hand:
 Check that no oil or fuel leaks out of the
engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the drive belt (poly-V-belt) and
replace if it shows any signs of wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
tire.
 Take an extra remote control and keep it
separate.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
jack in the car.
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197 Car care
Hood ________________ 198
Engine ______________ 199
Engine bay ___________ 201
Engine oil ____________ 202
Air filter______________ 204
Transmission fluid ____ 204
Coolant ______________ 205
Brake/clutch fluid and
brake pads__________ 206
Power steering________ 207
Battery ______________ 208
Drive belt ____________ 210
Wipers and washers ___ 211
Wiper blades _________ 211
Changing bulbs _______ 213 Fuses ________________ 227
Tires _________________ 234
Compact spare ________ 246
Changing a tire ________ 248
Safety belts ___________ 251
Upholstery and trim ____ 251
Textile carpeting _______ 252
Engine bay ____________ 252
Washing ______________ 252
Waxing and polishing ___ 253
Touching up the paint___ 253
Anti-corrosion treatment 254
Recovery and/or
recycling of automotive
materials ____________ 256
Air conditioning (A/C) ___ 257
Car care
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199 Car care
EngineThe engine is a transverse four-cylinder in-
line engine with twin overhead camshafts
and 16 valves.
The engine is equipped with two balance-
shafts that reduce engine vibrations to a
minimum.
The balance shafts are chain-driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods. The effect occurs
twice in each revolution of the engine, coun-
teracting the vibration from its moving parts,
and at the same time reducing unwanted
engine noise.
The gearbox, located on the right (viewed
from the front), is integrated with the engine.
Engine familiesSaab cars imported into the United States
and Canada meet all applicable emission
control standards. The engine family and
appropriate tune-up specifications are iden-
tified on a label affixed to the left front inner
fender.
These engine families meet applicable EPA
Federal Standards, California State Stan-
dards and Canadian Federal Standards and
are equipped with the following systems:
 sequential multiport fuel injection system
 three way catalytic converter
 crankcase emissions control system
 evaporative emission system.
Emission control
systemsThe systems for controlling emissions to the
atmosphere require regular checking and
adjustment at the intervals specified in the
service program.
In addition to meeting the exhaust emission
regulations and thereby helping to keep the
environment clean, a correctly tuned engine
will also give maximum fuel economy.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the State of
California to cause cancer and birth
defects and reproductive harm. In addi-
tion, certain fluids contained in vehicles
and certain products of component wear
contain or emit chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
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200 Car careSaab Trionic engine
management systemThe Saab Trionic engine management
system is a unique Saab development that
combines sequential multiport fuel injection,
electronic distributorless ignition and turbo-
charger boost pressure control into one sys-
tem.
The Trionic engine control module (ECM)
monitors many different engine parameters
such as:
 Intake manifold pressure.
 Intake air temperature.
 Crankshaft position.
 Engine coolant temperature.
 Throttle position.
 The oxygen content of the exhaust gases.
The ECM receives information regarding
engine knocking from a sophisticated feed-
back function in the ignition discharge unit.
By processing all of this information, the Tri-
onic system can control fuel injector open-
ing duration, ignition timing and turbo-
charger boost pressure to provide excellent
engine performance while maintaining low
emissions and fuel consumption.
ORVR (Onboard Refueling Vapor
Recovery)All hydrocarbons formed when refueling will
be recovered by the car and not released
into the atmosphere. The hydrocarbons are
absorbed in an evaporative emission canis-
ter. When the engine is subsequently
started, the evaporative emission canister is
gradually purged as air is sucked into it
through a shut-off valve. The hydrocar-
bon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned. “Refueling”, see
page 153.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked 3 times.
NOTICEThe Trionic engine management system
continuously monitors the operation of
these systems and has on-board diag-
nostic capabilities (OBD II). If the Engine
malfunction (CHECK ENGINE) light in
the main instrument illuminates, the
Trionic ECM has detected a problem. The
car will continue to operate, but perfor-
mance may be diminished. You should
have your car checked by a Saab dealer
as soon as possible.
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