engine SAAB 9-3 2007 Owners Manual

239 Car careFuse panel in engine bayNo. Amp. Function
1--
2 10 Engine control module; automatic transmission con-
trol module3
320Horn
4 10 Engine control module; battery disconnect switch3
5--
6 10 Selector lever, automatic transmission3; clutch pedal
switch
7--
8 5 Relay for vacuumpump (brake system)3
9--
10 - -
11 - -
12 10 Washer fluid pump, rear window3
13 - -
14 - -
15 30 Washer fluid pump, headlights3
16 30 Front right parking light; front right turn signal; left and
right side turn signal; right high beam; left low beam;
front left fog light3
17 30 Windshield wiper motor, low speed
18 30 Windshield wiper motor, high speed
19 20 Parking heater; auxiliary heater3
20 10 Headlight levelling3
21 - -
22 30 Washer fluid pump, windshield
23 - -
24 20 Flash-to-pass
25 20 Amplifier, sound system II3
26 30 Front left turn signal; front left parking light; front right
fog light3; right low beam; left high beam
27
–37MAXI
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240 Car care
Fuse panel in front of battery3
Relays
R 1 Washer fluid pump, windshield
R2 -
R3 -
R4 -
R 5 Flash-to-pass
R6 Horn
R7 -
R8 Starter motor
R 9 Windshield wipers ON/OFF
R10 Washer fluid pump, rear window3
R11 Ignition +15
R12 Windshield wipers, high/low speed
R13 -
R14 Washer fluid pump, headlights3
R15 -
R16 -
No. Amp. Function
1 - Air pump, secondary air3
2 20 Fuel pump; preheated oxygen sensors (lambda
probe)
310A/C compressor
4 30 Main relay
Relays
1-
2 A/C-compressor
3 Preheated oxygen sensors (lambda probe)
4 Main relay, engine (ECM/EVAP/injectors)
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257 Car care
Changing a tire
WARNING
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous
without the appropriate safety equipment
and training. The jack provided with your
vehicle is designed only for changing a
flat tire. If it is used for anything else, you
or others could be badly injured or killed if
the vehicle slips off the jack. Use the jack
provided with your vehicle only for chang-
ing a flat tire.
Changing a tire can be dangerous. The
vehicle can slip off the jack and roll over
or fall on you or other people. You and
they could be badly injured or even killed.
Find a level place to change your tire. To
help prevent the vehicle from moving:
1 Set the parking brake firmly.
2 If you have an automatic transmis-
sion, put the shift lever in PARK (P).
For a manual transmission, leave the
car in gear (1st or REVERSE (R)).
3 Turn off the engine and do not restart
while the vehicle is raised.
4 Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle won't
move, you should put blocks at the front
and rear of the tire farthest away from the
one being changed. That would be the
tire, on the other side, at the opposite end
of the vehicle.
The car jack is designed solely for use
in changing a tire or fitting snow
chains. It must not be used to
support the car during repair work
or servicing.
Never crawl under a car that is
supported only by a jack. Always use
axle stands.
Raising your vehicle too high or with
the jack improperly positioned can
damage the vehicle and even make
the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to
fit the jack lift head into the proper
location before raising the vehicle, and
raise the vehicle only far enough off
the ground so there is enough room for
the spare tire to fit (no more than
25 mm or 1 inch clearance between
the ground and the bottom of the tire).
Switch on the hazard warning lights if
the car is on a road.
The jack should be stored correctly
under the carpeting in the trunk. If it
lies loose in the car, it could thrown
forward and cause personal injury in
the event of a crash or if the car rolls
over.
Grit, salt and rust can clog the inner
threads of the wheel bolts if the car has
been driven for several years exclu-
sively with alloy wheels.
If steel wheels are being installed, the
bolt hole threads in the brake hubs
should be cleaned before the thinner
steel wheels are fitted. It may other-
wise not be possible to achieve the
correct clamping force, despite tight-
ening the wheel bolts to the correct
torque.
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261 Car care
Cleaning and caring for leather
upholsteryThe principal reason for treating leather
upholstery is to maintain its elegant appear-
ance and to provide it with a protective film.
Disco lour at ion caused by dust and wear
mainly affects the lighter shades, although
this is not detrimental to the leather, indeed,
the patina resulting from use is often consid-
ered desirable in leather. But if the leather is
allowed to become too grubby, it can start to
look shabby.
The leather upholstery should be cleaned
and reconditioned twice a year in conjunc-
tion with spring and autumn inspections. In
very warm, dry climates the leather may
need more regular reconditioning. Use con-
ventional leather care products. Follow the
instructions on the packaging.
Do not use harsh polishing agents, cleaning
agents, sprays, coarse soap or hot water.
Textile carpetingTextile carpeting should be vacuum
cleaned regularly. Carpeting can also be
cleaned using a brush or sponge and carpet
shampoo.
For safety reasons, vacuum cleaners that
are not earthed (grounded) must not be
used out of doors.Engine bayThe engine bay should be cleaned with an
engine decreasing and rinsed with hot
water. The headlights must be covered
over. Do not use a pressure washer. Avoid
spraying electrical components and con-
nectors.
Do not use petrol as a cleaning agent or sol-
vent when carrying out repairs or mainte-
nance. Saab recommends the use of envi-
ronmentally-friendly decrescendos.
WashingThe bodywork must be washed frequently.
When the car is new, the body should be
washed by hand using plain cold water and
a clean, soft brush through which the water
flows. Automatic caresses should be
avoided when the car is new.
After 5–6 months the paintwork will have
hardened. To facilitate cleaning, a suitable
detergent can be added to the water, which
should be lukewarm.
Remove any bird droppings without delay,
as these can discolor the paintwork and
prove difficult to polish out. Lay a wad of wet
paper on the patch of dirt and leave it for a
minute or so. It will then be easy to wash off
the dirt.
Use a soft cloth moistened with white spirit
to remove splashes of tar or asphalt. Do not
use strong cleaners, as these can dry out
the paintwork.
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268 Car careAir conditioning (A/C)
TroubleshootingIf a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked at a workshop. We recom-
mend that you contact a Saab dealer.
Note:
When the A/C system is running, the intake
air is dehumidified. The resultant condensa-
tion that forms on the evaporator is drained
off under the car. When the car is parked,
this may result in a small puddle forming on
the ground. The warmer the air and the
higher the relative humidity, the more con-
densation will be produced.Inadequate coolinga Check that the condenser (in front of the
radiator) has not become clogged with
dirt and insects.
b Make sure that the compressor drive
belt does not slip (see page 216).
c Check the fuses for the ventilation fans
and compressor (see page 236).
Maintenance The compressor drive belt should be
inspected under the regular service
program.
Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.
WARNING
All repairs and adjustments to the A/C
system must be carried out at a Saab
dealer authorized for this kind of work.
The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
Escaping gas can cause eye injury or
other personal injury.NOTICE The A/C system is designed for use
with R134a refrigerant.
Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
Never mix R 134a with other refriger-
ants.
NOTICEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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269 Car care
Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
Note:
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be re-
aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
An optical headlamp aimer can also be
used and will than replace the wall.
The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
The vehicle should be placed so it is per-
pendicular to the wall or other flat surface.
The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
The vehicle should not have any snow,
ice or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Close all doors.
Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
be correctly aimed if the low beam lamps
are aimed properly.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTICETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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270 Car careIf you find that the headlight needs adjust-
ment follow these steps:
1 Open the hood and locate the vertical
aiming devices there are two vertical
aiming devices which shall be turned
simultaneously and the same amount of
turns.
2 Locate the marker on the lens.
3 Measure the distance from the ground to
the aim marker No.1 on each lens.
Subtract 2 inches.
4 At the wall or other flat surface, measure
from the ground to the recorded
distance (see point 4) and draw a hori-
zontal line the width of the vehicle.5Cars with xenon lights:
Xenon lights with automatic headlight
levelling system must first do a refer-
ence run before aiming: Start the engine
and let the headlights do a reference
run. Turn off the engine but leave the low
beam on.
Cars with halogen lights:
Turn on the low beam headlights.
Both variants:
Place a piece of cardboard or equivalent
(although not directly on the lens) in front
of the headlight not being aimed. This
should allow the beam cut-off of the
headlight being aimed to be seen on the
flat surface.1 Wall or garage door.
2 25 ft (7.6 m) between wall and headlight lens.
3 Measurement from the ground to the low beam aiming marker on the headlight lens.
4 Same measurement as (3) but substract 2 inches.
Vertical aiming device1 Aiming marker on headlight lens
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273 Customer Assistance and Information
Maintenance schedule __ 274
Owner assistance ______ 276
Reporting Safety Defects
(USA) _______________ 277
Reporting Safety Defects
to the Canadian
government__________ 277
Vehicle Data Collection
and Event Data
Recorders ___________ 278
Customer Assistance and Information
3Asterisk means: equipment not fitted in all cars
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274 Customer Assistance and InformationMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
SERVICE INTERVALSA time for service message will illuminate on
the Saab Instrument Display (SID) when the
car is due for regular maintenance.
There are three different messages that will
appear:
TIME FOR INTERMEDIATE SERVICE
indicates that an oil/filter change is required
along with several inspections. This mes-
sage is set by the engine management
system which calculates service intervals
based on several factors including driving
habits, ambient temperature, number of
cold starts, mileage driven and elapsed time
since the last service. If mileage accumula-
tion does not occur, the message will be set,
and maintenance required at a maximum of
1 year.
TIME FOR MAIN AND INTERMEDIATE
SERVICE
indicates that an oil/filter change is required
along with several inspections and addi-
tional maintenance such as air filter or spark
plug replacement.TIME FOR MAIN SERVICE
will be set when additional maintenance is
necessary, such as air filter or spark plug
replacement. When the message Time for
service. is displayed, contact your Saab
Dealer for a service appointment.
Failure to perform scheduled maintenance
in a timely manner may result in serious
damage to key components or systems. Time for service.
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275 Customer Assistance and Information
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
Most trips include extensive idling
(frequent stop-and-go traffic).
Most trips are through dusty areas (such
as construction zones).
If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a series
of coupons on which to record services as
they are performed. There are additional
coupons for documenting extra engine oil
and filter changes, extra automatic trans-
mission fluid services necessary for severe
service conditions, and brake fluid changes.
HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
Service costsDealer pricing practices and labor for ser-
vice work vary. Saab’s recommended ser-
vice times for each service point do not
include the labor required to replace wear
items, such as wiper blades, brake pads or
tires. Nor is labor to perform other service or
repairs found to be necessary as a result of
the inspections included in these times.
Additional labor and parts will be charged
for such work when necessary, except as
covered under an applicable Saab warranty
or any optional extended service contract.
Transmission fluid changes or suspension
alignment, when necessary, are also addi-
tional.
Dealer charges for general shop material,
regulated hazardous waste removal, recy-
cling expenses or other operation costs may
also be applied to service and repair
invoices and are apt to vary by dealer and
location.
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